CN204388803U - The combination fastener of laser instrument and camera in Constructed Lighting Vision System - Google Patents
The combination fastener of laser instrument and camera in Constructed Lighting Vision System Download PDFInfo
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Abstract
结构光视觉系统中激光器和相机的组合固定装置属于结构光视觉系统中激光器和相机的定位和姿态调整装置领域,该装置包括基座、激光器姿态调整机构、相机角度调整机构和四个螺钉,基座包括座板、激光器铰座和相机轴座,激光器姿态调整机构包括激光器套筒、套筒轴座、套筒转轴和销轴;相机角度调整机构包括相机套筒和相机转轴。本实用新型的有益效果是:该组合固定装置通过具有两个旋转自由度的激光器姿态调整机构和具有一个旋转自由度的相机角度调整机构分别固定直线激光器和相机,并通过基座确保姿态调校后的直线激光器和相机的相对位置始终保持不变,有利于减少结构光视觉系统在应用过程中,其已标定好的系统标定参数失效的情况发生。
The combined fixing device of laser and camera in structured light vision system belongs to the field of positioning and attitude adjustment device of laser and camera in structured light vision system. The device includes a base, a laser attitude adjustment mechanism, a camera angle adjustment mechanism and four screws. The seat includes a seat plate, a laser hinge seat and a camera shaft seat; the laser attitude adjustment mechanism includes a laser sleeve, a sleeve shaft seat, a sleeve shaft and a pin shaft; the camera angle adjustment mechanism includes a camera sleeve and a camera shaft. The beneficial effects of the utility model are: the combined fixing device respectively fixes the linear laser and the camera through the laser attitude adjustment mechanism with two rotational degrees of freedom and the camera angle adjustment mechanism with one rotational degree of freedom, and ensures the attitude adjustment through the base The relative position of the final linear laser and the camera remains unchanged, which is beneficial to reduce the failure of the calibrated system calibration parameters in the application process of the structured light vision system.
Description
技术领域 technical field
本实用新型属于结构光视觉系统中激光器和相机的定位和姿态调整装置领域,具体涉及一种结构光视觉系统中激光器和相机的组合固定装置。 The utility model belongs to the field of positioning and attitude adjustment devices for a laser and a camera in a structured light vision system, in particular to a combined fixing device for a laser and a camera in a structured light vision system.
背景技术 Background technique
基于视觉测量技术的结构光视觉系统能很好地适应现代工业对工件外形尺寸检测所提出的新标准和要求,是一种兼备精度和效率的非接触式外形检测手段。直线激光器是视觉测量技术中常用的一种线结构激光发射装置,它能射出激光平面并在投影平面上投射出直线度极高的激光光条,当直线激光器发射的激光照射到被检测工件表面时,原本的直线激光光条就会随被检测工件表面形状发生相应的形状改变。用相机拍摄此时的激光光条照片,就能通过视觉测量算法解算得出被检测工件的三维表面形状。 The structured light vision system based on visual measurement technology can well adapt to the new standards and requirements put forward by modern industry for the detection of workpiece shape and size. It is a non-contact shape detection method with both precision and efficiency. The linear laser is a line-structure laser emitting device commonly used in visual measurement technology. It can emit a laser plane and project a highly linear laser light bar on the projection plane. When the laser emitted by the linear laser irradiates the surface of the workpiece to be detected , the original linear laser light strip will change its shape corresponding to the surface shape of the workpiece to be detected. Use the camera to take the photo of the laser light strip at this time, and the three-dimensional surface shape of the detected workpiece can be calculated through the visual measurement algorithm.
在使用结构光视觉系统前需要调校和标定,首先要根据待检测工件的尺寸、形状以及对光线的反射情况对直线激光器投射角度和相机的拍摄角度做分别的调节和校准,以确保相机所拍摄的照片符合检测需求,此后,还要对结构光视觉系统中相机的内部参数和激光光平面空间姿态方程进行标定。在完成调校和标定后结构光视觉系统才可以开始进行正常的视觉测量工作,而在视觉测量的全过程中,直线激光器和相机的相对位置必须严格保持相对不变,否则将使在标定过程中已获得的系统标定参数失效并导致激光光平面的空间方程参数改变,无法用于后续测量步骤。 Adjustment and calibration are required before using the structured light vision system. First, adjust and calibrate the projection angle of the linear laser and the shooting angle of the camera according to the size, shape, and reflection of the light of the workpiece to ensure that the camera The photos taken meet the detection requirements. After that, the internal parameters of the camera in the structured light vision system and the laser light plane space attitude equation should be calibrated. The structured light vision system can start the normal visual measurement work after the adjustment and calibration are completed, and in the whole process of visual measurement, the relative position of the linear laser and the camera must be kept relatively unchanged, otherwise it will cause problems in the calibration process. The obtained system calibration parameters are invalid and lead to changes in the spatial equation parameters of the laser light plane, which cannot be used in subsequent measurement steps.
现有结构光视觉系统通常采用两个彼此独立的三脚架对激光器和相机分别做支撑,并借助其各自的三脚架对激光器投射角度和相机的拍摄角度做分别调校。然而,两个彼此独立的三脚架的相对位置却无法固定,这导致在后续的结构光视觉系统标定过程中无法可靠地确保直线激光器和相机的位置始终保持相对不变。一旦激光器和相机二者的相对位置发生变化,将导致在标定过程中已获得的系统标定参数失效以及激光光平面的空间方程参数改变,无法继续用于后续测量步骤,需要重新再次标定。 Existing structured light vision systems usually use two independent tripods to support the laser and the camera respectively, and use their respective tripods to adjust the projection angle of the laser and the shooting angle of the camera respectively. However, the relative positions of the two independent tripods cannot be fixed, which makes it impossible to reliably ensure that the positions of the linear laser and the camera remain relatively unchanged during the subsequent calibration of the structured light vision system. Once the relative position of the laser and the camera changes, the system calibration parameters obtained during the calibration process will become invalid and the spatial equation parameters of the laser light plane will change, which cannot be used in subsequent measurement steps and requires re-calibration.
实用新型内容 Utility model content
为了解决现有采用两个彼此独立的三脚架分别作为对激光器和相机的支撑装置,而两个彼此独立的三脚架姿态仅有利于激光器和相机的姿态调校,却无法可靠保障在后续标定过程中激光器和相机的相对位置始终保持不变,导致结构光视觉系统应用时,其已标定好的系统标定参数失效的技术问题,本实用新型提供一种结构光视觉系统中激光器和相机的组合固定装置。 In order to solve the problem that two independent tripods are used as supporting devices for the laser and the camera respectively, the attitudes of the two independent tripods are only conducive to the attitude adjustment of the laser and the camera, but cannot reliably guarantee the laser in the subsequent calibration process. The relative position with the camera remains unchanged, which leads to the technical problem that the calibrated system calibration parameters are invalid when the structured light vision system is applied. The utility model provides a combination and fixing device of the laser and the camera in the structured light vision system.
本实用新型解决技术问题所采取的技术方案如下: The technical scheme that the utility model solves the technical problem that takes is as follows:
结构光视觉系统中激光器和相机的组合固定装置,其包括基座、激光器姿态调整机构、相机角度调整机构和四个螺钉,基座包括座板、激光器铰座和相机轴座,所述激光器铰座和相机轴座均固连于座板的上端面;所述激光器姿态调整机构包括激光器套筒、套筒轴座、套筒转轴和销轴,激光器套筒的中段的侧壁上设有三个激光器紧固螺孔;套筒轴座顶端与激光器套筒的外侧壁固连;套筒转轴的上端与套筒轴座转动连接,其下端开有径向的销轴孔;所述套筒转轴下端的销轴孔通过销轴与激光器铰座转动连接;所述相机角度调整机构包括相机套筒和相机转轴,相机套筒的外侧壁与相机转轴的一端固连,相机转轴的另一端通过相机轴座与座板转动连接;所述相机套筒中段的侧壁上设有相机紧固螺孔;三个激光器紧固螺孔均与所述螺钉匹配,相机紧固螺孔与所述螺钉匹配。 The combined fixing device of the laser and the camera in the structured light vision system includes a base, a laser attitude adjustment mechanism, a camera angle adjustment mechanism and four screws. The base includes a seat plate, a laser hinge seat and a camera shaft seat. The laser hinge Both the seat and the camera shaft seat are fixedly connected to the upper end surface of the seat plate; the laser attitude adjustment mechanism includes a laser sleeve, a sleeve shaft seat, a sleeve shaft and a pin shaft, and the side wall of the middle section of the laser sleeve is provided with three The laser fastening screw hole; the top of the sleeve shaft seat is fixedly connected with the outer wall of the laser sleeve; the upper end of the sleeve shaft is rotationally connected with the sleeve shaft seat, and a radial pin hole is opened at the lower end; the sleeve shaft The pin hole at the lower end is rotatably connected with the laser hinge seat through the pin shaft; the camera angle adjustment mechanism includes a camera sleeve and a camera shaft, the outer wall of the camera sleeve is fixedly connected with one end of the camera shaft, and the other end of the camera shaft passes through the camera The shaft seat is rotatably connected to the seat plate; camera fastening screw holes are provided on the side wall of the middle section of the camera sleeve; the three laser fastening screw holes are matched with the screws, and the camera fastening screw holes are matched with the screws .
本实用新型的有益效果是:该组合固定装置通过具有两个旋转自由度的激光器姿态调整机构和具有一个旋转自由度的相机角度调整机构分别固定直线激光器和相机,并通过基座确保姿态调校后的直线激光器和相机的相对位置始终保持不变,有利于减少结构光视觉系统在应用过程中,其已标定好的系统标定参数失效的情况发生。此外,该装置还具有结构简单实用,成本低廉,便于推广普及等优点。 The beneficial effects of the utility model are: the combined fixing device respectively fixes the linear laser and the camera through the laser attitude adjustment mechanism with two rotational degrees of freedom and the camera angle adjustment mechanism with one rotational degree of freedom, and ensures the attitude adjustment through the base The relative position of the final linear laser and the camera remains unchanged, which is beneficial to reduce the failure of the calibrated system calibration parameters in the application process of the structured light vision system. In addition, the device also has the advantages of simple and practical structure, low cost, easy popularization and the like.
附图说明 Description of drawings
图1是本实用新型结构光视觉系统中激光器和相机的组合固定装置的立体示意图; Fig. 1 is a three-dimensional schematic diagram of a combined fixing device of a laser and a camera in the structured light vision system of the present invention;
图2是图1的爆炸装配示意图; Fig. 2 is a schematic diagram of the explosive assembly of Fig. 1;
图3是本实用新型结构光视觉系统中激光器和相机的组合固定装置的应用 示意图。 Fig. 3 is a schematic diagram of the application of the combined fixing device of the laser and the camera in the structured light vision system of the present invention.
具体实施方式 Detailed ways
下面结合附图对本实用新型做进一步详细说明。 Below in conjunction with accompanying drawing, the utility model is described in further detail.
如图1至图2所示,本实用新型的结构光视觉系统中激光器和相机的组合固定装置包括基座1、激光器姿态调整机构2、相机角度调整机构3和四个螺钉4,基座1包括座板1-1、激光器铰座1-2和相机轴座1-3,所述激光器铰座1-2和相机轴座1-3均固连于座板1-1的上端面。 As shown in Figures 1 to 2, the combined fixing device of the laser and the camera in the structured light vision system of the present invention includes a base 1, a laser attitude adjustment mechanism 2, a camera angle adjustment mechanism 3 and four screws 4, the base 1 It includes a seat plate 1-1, a laser hinge seat 1-2 and a camera shaft seat 1-3, and the laser hinge seat 1-2 and the camera shaft seat 1-3 are fixedly connected to the upper surface of the seat plate 1-1.
所述激光器姿态调整机构2包括激光器套筒2-1、套筒轴座2-2、套筒转轴2-3和销轴2-4,激光器套筒2-1的中段的侧壁上设有三个激光器紧固螺孔2-1-1。套筒轴座2-2顶端与激光器套筒2-1的外侧壁固连;套筒转轴2-3的上端与套筒轴座2-2转动连接,其下端开有径向的销轴孔。所述套筒转轴2-3下端的销轴孔通过销轴2-4与激光器铰座1-2转动连接。 The laser attitude adjustment mechanism 2 includes a laser sleeve 2-1, a sleeve shaft seat 2-2, a sleeve rotating shaft 2-3 and a pin shaft 2-4, and the side wall of the middle section of the laser sleeve 2-1 is provided with three A laser fastening screw hole 2-1-1. The top of the sleeve shaft seat 2-2 is fixedly connected with the outer wall of the laser sleeve 2-1; the upper end of the sleeve shaft 2-3 is rotationally connected with the sleeve shaft seat 2-2, and a radial pin hole is opened at the lower end . The pin hole at the lower end of the sleeve rotating shaft 2-3 is rotatably connected with the laser hinge base 1-2 through the pin shaft 2-4.
所述相机角度调整机构3包括相机套筒3-1和相机转轴3-2,相机套筒3-1的外侧壁与相机转轴3-2的一端固连,相机转轴3-2的另一端通过相机轴座1-3与座板1-1转动连接。所述相机套筒3-1中段的侧壁上设有相机紧固螺孔3-1-1。 The camera angle adjustment mechanism 3 includes a camera sleeve 3-1 and a camera shaft 3-2, the outer wall of the camera sleeve 3-1 is fixedly connected to one end of the camera shaft 3-2, and the other end of the camera shaft 3-2 passes through The camera shaft seat 1-3 is rotatably connected with the seat plate 1-1. A camera fastening screw hole 3-1-1 is provided on the side wall of the middle section of the camera sleeve 3-1.
三个激光器紧固螺孔2-1-1均与所述螺钉4匹配,相机紧固螺孔3-1-1与所述螺钉4匹配。 The three laser fastening screw holes 2-1-1 are matched with the screw 4, and the camera fastening screw hole 3-1-1 is matched with the screw 4.
如图3所示,具体应用本实用新型的结构光视觉系统中激光器和相机的组合固定装置时,将直线激光器6插入激光器套筒2-1内,根据待检测工件的尺寸、形状旋转直线激光器,以调整其激光光条在工件上的投射角度,此后,用三个螺钉4通过其各自对应的激光器紧固螺孔2-1-1将直线激光器6紧固在激光器套筒2-1内。用同样的方式将相机5紧固在相机套筒3-1内。 As shown in Figure 3, when specifically applying the combined fixing device of the laser and the camera in the structured light vision system of the present utility model, the linear laser 6 is inserted into the laser sleeve 2-1, and the linear laser is rotated according to the size and shape of the workpiece to be detected , to adjust the projection angle of the laser light bar on the workpiece, after that, use three screws 4 to fasten the linear laser 6 in the laser sleeve 2-1 through their respective corresponding laser fastening screw holes 2-1-1 . Fasten the camera 5 in the camera sleeve 3-1 in the same way.
分别开启直线激光器6和相机5,用相机5对投射在待检测工件上的激光光条进行拍照,并查看照片上的工件反光情况,若在某些位置反光过于强烈而不适于结构光视觉系统的检测,则需重新调整直线激光器6的拍摄角度或相机5的姿态。通过左、右旋转相机转轴3-2可以调校相机5的拍摄角度;通过左、右旋转套筒轴座2-2或前后调整套筒转轴2-3的俯仰倾角,可以调校直线激光器6的空间姿态,使其具有两个自由度。当相机5拍摄照片符合检测需求时,结构 光视觉系统的调校过程即告完成。 Turn on the linear laser 6 and the camera 5 respectively, use the camera 5 to take pictures of the laser light bar projected on the workpiece to be detected, and check the reflection of the workpiece on the photo, if the reflection is too strong in some positions, it is not suitable for the structured light vision system If it is not detected, it is necessary to readjust the shooting angle of the linear laser 6 or the attitude of the camera 5 . The shooting angle of the camera 5 can be adjusted by rotating the camera shaft 3-2 left and right; the linear laser 6 can be adjusted by rotating the sleeve shaft seat 2-2 left and right or adjusting the pitch angle of the sleeve shaft 2-3 back and forth It has two degrees of freedom. When the photos taken by the camera 5 meet the detection requirements, the adjustment process of the structured light vision system is completed.
保持调校后的直线激光器6和相机5的相对位置不变,进一步对其二者的空间关系进行标定,并建立其相机相对于激光器的世界坐标系,即可完成结构光视觉系统使用前的标定工作。 Keep the relative position of the adjusted linear laser 6 and camera 5 unchanged, further calibrate the spatial relationship between the two, and establish the world coordinate system of the camera relative to the laser, then the structured light vision system can be completed before use. Calibration work.
在结构光视觉系统的使用过程中,基座1可以在保持激光器姿态调整机构2和相机角度调整机构3相对静止的前提下整体移动,因此该移动过程既不会破坏直线激光器6和相机5的相对位置,也不会导致结构光视觉系统中已标定好的相机世界坐标系失效。 During the use of the structured light vision system, the base 1 can move as a whole under the premise of keeping the laser attitude adjustment mechanism 2 and the camera angle adjustment mechanism 3 relatively stationary, so the moving process will neither damage the alignment of the linear laser 6 nor the camera 5. The relative position will not invalidate the calibrated camera world coordinate system in the structured light vision system.
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Cited By (4)
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CN106091983A (en) * | 2016-06-03 | 2016-11-09 | 长春师范大学 | Comprise the complete scaling method of Vision Measuring System With Structured Light Stripe of scanning direction information |
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CN105717124A (en) * | 2016-01-28 | 2016-06-29 | 北京金久瑞科技有限公司 | Adjusting device for linear array camera scanning imaging |
CN105717124B (en) * | 2016-01-28 | 2018-11-09 | 北京玖瑞科技有限公司 | The adjusting device of line-scan digital camera scanning imagery |
CN106091983A (en) * | 2016-06-03 | 2016-11-09 | 长春师范大学 | Comprise the complete scaling method of Vision Measuring System With Structured Light Stripe of scanning direction information |
CN106091983B (en) * | 2016-06-03 | 2018-07-06 | 长春师范大学 | The complete scaling method of Vision Measuring System With Structured Light Stripe comprising scanning direction information |
CN110057295A (en) * | 2019-04-08 | 2019-07-26 | 河海大学 | It is a kind of to exempt from the monocular vision plan range measurement method as control |
CN110057295B (en) * | 2019-04-08 | 2020-12-25 | 河海大学 | Monocular vision plane distance measuring method without image control |
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