CN204384722U - A kind of hoisting crane potential energy recycle and reuse hybrid power system - Google Patents
A kind of hoisting crane potential energy recycle and reuse hybrid power system Download PDFInfo
- Publication number
- CN204384722U CN204384722U CN201420759248.1U CN201420759248U CN204384722U CN 204384722 U CN204384722 U CN 204384722U CN 201420759248 U CN201420759248 U CN 201420759248U CN 204384722 U CN204384722 U CN 204384722U
- Authority
- CN
- China
- Prior art keywords
- hoisting crane
- eps
- frequency converter
- changer
- battery pack
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Control And Safety Of Cranes (AREA)
Abstract
The utility model discloses a kind of hoisting crane potential energy recycle and reuse hybrid power system, comprise system controller, generator set and generator set controller, EPS frequency converter and EPS frequency converter controller, battery pack and battery manager; Generator set is connected with EPS frequency converter by the first interconnection switch with civil power, and EPS frequency converter is connected with the actuating device of hoisting crane operating mechanism by two-way DC/AC changer; Battery pack is connected with the actuating device of hoisting crane operating mechanism by two-way DC/AC changer, and battery pack is connected with auxiliary consumer by unidirectional DC/AC changer, auxiliary transformer; EPS frequency converter is connected with auxiliary consumer by auxiliary transformer, and EPS frequency converter is connected with unidirectional DC/AC changer, and EPS frequency converter is connected with auxiliary consumer by the second interconnection switch with unidirectional DC/AC changer.Hoisting crane potential energy recycle and reuse hybrid power system of the present utility model improves the efficiency of energy utilization of hoisting crane, reduces the overall energy consumption of hoisting crane, and decreases the pollution to environment.
Description
[technical field]
The utility model relates to a kind of power system of industrial machinery, is specifically related to a kind of hoisting crane potential energy recycle and reuse hybrid power system.
[background technology]
Along with the development of world economy, the degree of dependence to oil such as commercial production and communications and transportation is more and more higher, and the environmental problems such as thing followed green-house effect, ecological degeneration become increasingly conspicuous, and how to keep ecnomics and enviroment harmonious development to become the focus of global concern.The energy consumption of China's per GDP is 6 times of the U.S.; 7 times of Japan, or even 2.8 of India times, air environmental pollution is serious; environmental protection and carbon-dioxide emission face huge pressure, and the emission reduction targets of the year two thousand twenty China carbon emission will reach 40% ~ 45% in 2005.China internal combustion type elevator machinery energy efficiency lower, degree of utilization is less than 30%, and internal combustion type hoisting crane energy regenerating has been put into national high-tech research development project (863 Program) and the important subject in national science and technology supporting plan energy field 2014 year with utilizing development key technology with application.Be that the internal combustion type hoisting crane efficiency of power is summarized as follows compared with low major cause with generator set in prior art: 1, generating capacity is large: owing to must meet maximum load demand in short-term, generating capacity must design by the highest demand power---and larger than static power 1 times usually, larger than actual job average power 3 times; 2, optimum output power is not mated: generator set output rating energy efficiency is best, during hoisting crane work, guarantee the supply regular power of control system and operating mechanism, diesel powerplant must uninterruptedly run under rated speed of rotation, hoisting crane hoisting, decline, different to power demand under the different operating mode such as operation waits, diesel powerplant needs adjustment horsepower output in real time to make it to mate with the power demand of hoisting crane, machine cannot constantly run under output rating, and energy efficiency is low; When heavy-duty lifting accelerates, over-emitting black exhaust phenomenon, exhaust emission are serious; 3, without potential energy feedback: when goods decline and operating mechanism's brake snub, motor braking moment produces large energy, because storing, must be consumed in real time by energy consumption resistance.
[summary of the invention]
For above-mentioned defect, the utility model discloses a kind of hoisting crane potential energy recycle and reuse hybrid power system, be intended to the efficiency of energy utilization improving hoisting crane, thus reduce the overall energy consumption of hoisting crane, and reduce the pollution to environment.
The purpose of this utility model realizes by following technical scheme:
A kind of hoisting crane potential energy recycle and reuse hybrid power system, comprise system controller, generator set and generator set controller, EPS frequency converter and EPS frequency converter controller, battery pack and battery manager, described generator set controller, EPS frequency converter controller, battery manager are connected with the control end of described system controller, and system controller is connected with hoisting crane PLC; Described generator set is connected with described EPS frequency converter by the first interconnection switch with commercial power interface, and described EPS frequency converter is connected with the actuating device of hoisting crane operating mechanism by two-way DC/AC changer; Described battery pack is connected with the actuating device of hoisting crane operating mechanism by two-way DC/AC changer, and described battery pack is connected with auxiliary consumer by unidirectional DC/AC changer, auxiliary transformer; Described EPS frequency converter is connected with the auxiliary consumer of hoisting crane by auxiliary transformer, and EPS frequency converter is connected with described unidirectional DC/AC changer, and described EPS frequency converter is connected with auxiliary consumer by the second interconnection switch with unidirectional DC/AC changer.
In hoisting crane potential energy recycle and reuse hybrid power system of the present utility model, described generator set is connected with battery pack by EPS frequency converter, can be battery pack and charge under generating set power has surplus situation; Described generator set is connected with auxiliary power supply by auxiliary transformer, for auxiliary power supply is powered; Described battery pack is connected with the actuating device of hoisting crane operating mechanism, for the operating mechanism of hoisting crane powers by two-way DC/AC changer; Battery pack and generator set can simultaneously for operating mechanism power, also can separately for operating mechanism powers; Simultaneously be transformed to by two-way DC/AC changer can to the power storage of batteries charging in battery pack for operating mechanism's feedback braking energy, when generator set is shut down, described battery pack is powered for assisting consumer by unidirectional DC/AC changer, auxiliary transformer; In crane job, take battery pack as main power for hoisting crane provides power; When battery pack power reaches minimum setting safety value, the automatic starter-generator group of system, and control generator set with best efficiency horsepower output for hoisting crane provides power, it is batteries charging during power surplus, when battery pack power reaches the highest setting safety value, system closes generator set automatically, and namely generator set operates under only having best efficiency or stops two kinds of operating modes, improves energy utilization rate; Separately structurally decrease braking resistor sheet or reduce braking resistor power; With the braking energy of battery pack recovery operation mechanism; If operation field conditions permit, wait work at hoisting crane or treat man-hour, available civil power is batteries charging; By above some, reduce the overall energy consumption of hoisting crane and the pollution decreased environment.
[accompanying drawing explanation]
Fig. 1 is the structural representation of the utility model embodiment.
[detailed description of the invention]
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is elaborated.
As shown in Figure 1, hoisting crane potential energy recycle and reuse hybrid power system of the present utility model comprises system controller 1, generator set 7 and generator set controller 3, EPS frequency converter 9 and EPS frequency converter controller 4, battery pack 6 and battery manager 5, described generator set controller 3, EPS frequency converter controller 4, battery manager 5 are connected with the control end of described system controller 1, and system controller 1 is connected with hoisting crane PLC 2; Described generator set 7 is connected with described EPS frequency converter 9 by the first interconnection switch with the interface of civil power 8, and described EPS frequency converter 9 is connected with the actuating device of hoisting crane operating mechanism by two-way DC/AC changer; Described battery pack 6 is connected with the actuating device of hoisting crane operating mechanism by two-way DC/AC changer, and described battery pack 6 is connected with auxiliary consumer 18 by unidirectional DC/AC changer 10, auxiliary transformer 14; Described EPS frequency converter 9 is connected with the auxiliary consumer 18 of hoisting crane by auxiliary transformer 14, EPS frequency converter 9 is connected with described unidirectional DC/AC changer 10, and described EPS frequency converter 9 is connected with auxiliary consumer 18 by the second interconnection switch with unidirectional DC/AC changer 10;
In hoisting crane potential energy recycle and reuse hybrid power system of the present utility model, described generator set 7 is connected with battery pack 6 by EPS frequency converter 9, can be battery pack 6 and charge under the power of generator set 7 has surplus situation; Described generator set 7 is connected with auxiliary power supply 18, for auxiliary power supply 18 is powered by auxiliary transformer 14; Described battery pack 6 is connected with the actuating device of hoisting crane operating mechanism, for the operating mechanism of hoisting crane powers by two-way DC/AC changer; Battery pack 6 and generator set 7 can simultaneously for operating mechanism power, also can separately for operating mechanism powers; Simultaneously operating mechanism's feedback braking energy is transformed to the power storage that can charge to battery pack 6 in battery pack 6 by two-way DC/AC changer, when generator set 7 is shut down, described battery pack 6 by EPS frequency converter 9 for auxiliary consumer 18 is powered; In crane job, with battery pack 6 for main power for hoisting crane provides power; When the energy of battery pack 6 reaches minimum setting safety value, starter-generator group 3, and control generator set 3 with best efficiency horsepower output for hoisting crane provides power, be that battery pack 6 is charged during power surplus, when battery pack 6 energy reaches the highest setting safety value, close generator set 7, namely generator set operates under only having best efficiency or stops two kinds of operating modes, improves energy utilization rate; Separately structurally decrease braking resistor sheet or reduce braking resistor power; With the braking energy of battery pack 6 recovery operation mechanism; In berth terms permission situation, hoisting crane is waited work or is treated man-hour, and available civil power is that battery pack 6 is charged; By above some, reduce the overall energy consumption of hoisting crane and the pollution decreased environment;
Hoisting crane potential energy recycle and reuse hybrid power system of the present utility model possesses following several functional characteristics:
1, hoisting crane is with battery pack 6 for main power, and power stage mates with load variations whole process, improves energy utilization rate;
2, battery pack 6 energy set the highest safe range time, system closes generator set 7 automatically, and hoisting crane, with all-electric work pattern, shortens the time that generator set 7 operates as far as possible, reduces oil consumption, thus decrease environmental pollution;
3, generator set 7 is once startup is devoted oneself to work, and just controls to make its horsepower output under best efficiency operating mode by generator property, guarantees that dynamo efficiency is the highest;
4, the recovery of the braking energy of hoisting crane operating mechanism is achieved and recycle, not only energy-conservation but also can remove or reduce braking resistor;
5, hoisting crane waits man-hour, and system closes generator set 7 automatically, is powered for auxiliary power supply 19 by battery pack 6; Wait work or treat man-hour, if operation field conditions permit, available civil power is that battery pack 6 is charged.
As preferably, described battery pack 6 is connected with the actuating device of hoisting crane first operating mechanism 15 by the first two-way DC/AC changer 11, is connected by the second two-way DC/AC changer 12 with the actuating device of hoisting crane second operating mechanism 16, is connected by the actuating device of the 3rd two-way DC/AC changer 13 with hoisting crane the 3rd operating mechanism 17, to drive each operating mechanism work of hoisting crane, be convenient to the braking energy reclaiming each operating mechanism simultaneously.
Above-described embodiment of the present invention, does not form limiting the scope of the present invention.Any amendment done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within claims of the present invention.
Claims (2)
1. a hoisting crane potential energy recycle and reuse hybrid power system, it is characterized in that: comprise system controller, generator set and generator set controller, EPS frequency converter and EPS frequency converter controller, battery pack and battery manager, described generator set controller, EPS frequency converter controller, battery manager are connected with the control end of described system controller, and system controller is connected with hoisting crane PLC; Described generator set is connected with described EPS frequency converter by the first interconnection switch with commercial power interface, and described EPS frequency converter is connected with the actuating device of hoisting crane operating mechanism by two-way DC/AC changer; Described battery pack is connected with the actuating device of hoisting crane operating mechanism by two-way DC/AC changer, and described battery pack is connected with auxiliary consumer by unidirectional DC/AC changer, auxiliary transformer; Described EPS frequency converter is connected with the auxiliary consumer of hoisting crane by auxiliary transformer, and EPS frequency converter is connected with described unidirectional DC/AC changer, and described EPS frequency converter is connected with auxiliary consumer by the second interconnection switch with unidirectional DC/AC changer.
2. hoisting crane potential energy recycle and reuse hybrid power system as claimed in claim 1, is characterized in that: described battery pack is connected with the actuating device of hoisting crane first operating mechanism by the first two-way DC/AC changer, is connected by the second two-way DC/AC changer with the actuating device of hoisting crane second operating mechanism, is connected by the actuating device of the 3rd two-way DC/AC changer with hoisting crane the 3rd operating mechanism.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420759248.1U CN204384722U (en) | 2014-12-05 | 2014-12-05 | A kind of hoisting crane potential energy recycle and reuse hybrid power system |
| US14/846,785 US9859789B2 (en) | 2014-12-05 | 2015-09-06 | Rubber-tyred gantry crane (RTG) dual power energy saving system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420759248.1U CN204384722U (en) | 2014-12-05 | 2014-12-05 | A kind of hoisting crane potential energy recycle and reuse hybrid power system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204384722U true CN204384722U (en) | 2015-06-10 |
Family
ID=53357459
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420759248.1U Active CN204384722U (en) | 2014-12-05 | 2014-12-05 | A kind of hoisting crane potential energy recycle and reuse hybrid power system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204384722U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016086872A1 (en) * | 2014-12-05 | 2016-06-09 | 深圳市安顺节能科技发展有限公司 | Dual-power energy-saving system for rubber tyred gantry crane |
| TWI623482B (en) * | 2016-03-24 | 2018-05-11 | 大陸商深圳市安順節能科技發展有限公司 | A three-power hybrid energy saving system of a rubber-tyred gantry crane |
| CN111960280A (en) * | 2020-09-02 | 2020-11-20 | 三一海洋重工有限公司 | Energy feedback control method, crane control method and crane |
-
2014
- 2014-12-05 CN CN201420759248.1U patent/CN204384722U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016086872A1 (en) * | 2014-12-05 | 2016-06-09 | 深圳市安顺节能科技发展有限公司 | Dual-power energy-saving system for rubber tyred gantry crane |
| TWI623482B (en) * | 2016-03-24 | 2018-05-11 | 大陸商深圳市安順節能科技發展有限公司 | A three-power hybrid energy saving system of a rubber-tyred gantry crane |
| CN111960280A (en) * | 2020-09-02 | 2020-11-20 | 三一海洋重工有限公司 | Energy feedback control method, crane control method and crane |
| CN111960280B (en) * | 2020-09-02 | 2022-06-21 | 三一海洋重工有限公司 | Energy feedback control method, crane control method and crane |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104444806A (en) | Dual-power system for recycling crane potential energy | |
| CN204161142U (en) | A kind of passenger vehicle based on fuel cell and power system thereof | |
| CN204586537U (en) | The full electric drive low speed tractor of extended-range | |
| CN103332284B (en) | A kind of energy management of hybrid ship electric power propelling system and control method | |
| CN201834013U (en) | Electric hybrid vehicle | |
| TWI592358B (en) | Double power energy saving system of rubber tyre gantry crane (rtg) | |
| CN204905883U (en) | Energy recovery and cyclic utilization device for hoisting machinery | |
| TWI623482B (en) | A three-power hybrid energy saving system of a rubber-tyred gantry crane | |
| CN204384722U (en) | A kind of hoisting crane potential energy recycle and reuse hybrid power system | |
| CN203261092U (en) | Power-supplying energy-saving lithium battery system of crane when revolving around field | |
| CN105291803A (en) | Oil-electricity hybrid power system and engineering vehicle | |
| CN204481536U (en) | Utilize super capacitor energy-storage type E-RTG transition power supply | |
| Corral-Vega et al. | Hybrid powertrain, energy management system and techno-economic assessment of rubber tyre gantry crane powered by diesel-electric generator and supercapacitor energy storage system | |
| CN201817202U (en) | Diesel generator set hybrid power energy-saving system based on flywheel for energy storage | |
| CN204721071U (en) | A kind of crane energy conserving system based on extended-range hybrid power | |
| CN104393355A (en) | Electric balance control method and device of power battery | |
| CN102229410B (en) | Hybrid power apparatus of slewing mechanism of tyre jib crane | |
| US9859789B2 (en) | Rubber-tyred gantry crane (RTG) dual power energy saving system | |
| CN205004755U (en) | Energy-saving device for recycling and reusing common alternating current bus | |
| CN205472296U (en) | Harbor hoisting machinery energy-saving system using diesel generator set as power source | |
| CN202004500U (en) | Auxiliary power supply for crane | |
| CN204917716U (en) | Hybrid hoist economizer system | |
| CN201018452Y (en) | Novel power installation for railway type hoisting machinery using energy storage means | |
| CN201726136U (en) | Central control system for adjusting generator set and energy storage element output | |
| CN202089708U (en) | Crane and balance weight thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190108 Address after: 518000 Nanshan District, Shenzhen City, Guangdong Province, China Merchants Street, Shuiwan Community Industrial Road No. 1, Yikumeng Workshop Building, Nanhai 914, 915 Patentee after: Haitong Kechuang (Shenzhen) Co., Ltd. Address before: Room 818, 8th floor, Merchants Building, Shekou Merchants Road, Nanshan District, Shenzhen City, Guangdong Province Patentee before: SHENZHEN ANSHUN ENERGY SAVING TECHNOLOGY DEVELOPMENT CO., LTD. |
|
| TR01 | Transfer of patent right |