CN204374724U - Bearing cap processing, detection and self-correction integral system - Google Patents
Bearing cap processing, detection and self-correction integral system Download PDFInfo
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- CN204374724U CN204374724U CN201520030628.6U CN201520030628U CN204374724U CN 204374724 U CN204374724 U CN 204374724U CN 201520030628 U CN201520030628 U CN 201520030628U CN 204374724 U CN204374724 U CN 204374724U
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Abstract
The utility model discloses the processing of a kind of bearing cap, detect and self-correction integral system, described system comprises billeteer, finishing machine, isolation transfer district is provided with between billeteer rest area and finishing machine rest area, temperature remained constant in this finishing machine rest area, the product of this billeteer processing transfers to this finishing machine rest area by automatic material travelling belt, to carry out further finishing at this finishing machine; Described billeteer rest area is provided with rough turn inspection district, and described finishing machine rest area is provided with finishing inspection district.The utility model is made bearing cap finishing portions process under isoperibol and more effectively can be controlled the precision of Product Precision especially precise measure by real-time detection in real time, and ensures the stability of this precision, and the promptness of information feed back improves greatly.
Description
Technical field
The utility model relates to a kind of Mechanical processing of casting, detects the improvement of calibration equipment, is specifically related to a kind of processing of bearing cap, detection and self-correction integral system.
Background technology
Before the utility model is made, bearing cap (ironcasting) is that separate unit lathe is independently processed, and without constant temperature measures, processes at ambient temperature throughout the year, transfers to quality inspection personnel to unify censorship after machining again, so just there is following problem always:
(1) owing to not having isoperibol, equipment precision affects greatly by environmental change, and some precise measures in bearing cap processing are comparatively large with variation of ambient temperature fluctuation, are difficult to management and control;
(2) bearing cap product is located by hand by employee on fixture, and positioning precision is not high and unstable;
(3) carry out measurement inspection by reviewer to product size is concentrated after Product processing, inspection inevitably lags behind production, and the promptness of control is poor; And during inspection, by manual measurement, the repeatability of measurement size is poor.
Summary of the invention
In view of above-mentioned prior art Problems existing, the purpose of this utility model is to provide a kind of processing of bearing cap, detection and self-correction integral system, bearing cap is realized processing and testing integrated, to ensure the stable of machining precision and crudy.
The purpose of this utility model adopts following technical scheme to realize:
A kind of bearing cap processing, detection and self-correction integral system, it is characterized in that: described system comprises billeteer, finishing machine, isolation transfer district is provided with between billeteer rest area and finishing machine rest area, temperature remained constant in this finishing machine rest area, the product of this billeteer processing transfers to this finishing machine rest area by automatic material travelling belt, to carry out further finishing at this finishing machine; Described billeteer rest area is provided with rough turn inspection district, and described finishing machine rest area is provided with finishing inspection district.
The bearing cap processing that the utility model provides, detection and self-correction integral system, make bearing cap be able to complete processing by all-in-one, achieve the closed loop mode of production of " manufacture-check-judge and feed back-do over again " of equipment, bearing cap finishing portions is processed and more effectively can be controlled the precision of Product Precision especially precise measure by real-time detection in real time under isoperibol, and ensure the stability of this precision, the promptness of information feed back improves greatly.
Accompanying drawing explanation
Fig. 1 is the utility model example structure schematic diagram;
Fig. 2 is the utility model embodiment automatic material travelling belt local A structure three-view diagram, and wherein Fig. 2 a is front elevation, and Fig. 2 b is vertical view, and Fig. 2 c is side view;
Fig. 3 is the utility model embodiment automatic material travelling belt local B structure three-view diagram, and wherein Fig. 3 a is front elevation, and Fig. 3 b is vertical view, and Fig. 3 c is side view;
Fig. 4 is the utility model embodiment automatic material travelling belt electric drawings.
Wherein: 1-billeteer, 2-finishing machine, 3-billeteer rest area, 4-finishing machine rest area, 5-isolates transfer district, 6-automatic material travelling belt, 7-rough turn inspection district, 8-finishing inspection district, 9-Turnover Box, 10-leads round steel, 11-Electric roller, 12-carrying roller, 13-support, 14-electric machines for roller, 15-responds to switching door automatically.
Embodiment
Below in conjunction with drawings and Examples, embodiment of the present utility model is further described:
Shown in Figure 1, the bearing cap processing that the present embodiment provides, detection and self-correction integral system system comprise 6 billeteers 1 and a finishing machine 2, billeteer 1 adopts smart machine V-85A series lathe in platform, and finishing machine 2 adopts Japanese TOYOSK SM0837 2way Fine Milling Machine.This finishing machine 2 is placed in constant-temperature house, make the temperature remained constant in this finishing machine rest area 4, place between the billeteer rest area 3 of these 6 billeteers 1 and the finishing machine rest area 4 of placing this 1 finishing machine 2 and be provided with isolation transfer district 5, between billeteer rest area 3 and isolation transfer district 5 and isolate to arrange respectively between transfer district 5 and finishing machine rest area 4 and automatically respond to switching door 15, the effect in this isolation transfer district 5:
preserve the temperature of constant-temperature house;
during summer, meet the cold globule that can condense after product cooling, easily get rusty, therefore can isolate transition in transfer district 5 at this.The product of this billeteer 1 processing transfers to this finishing machine rest area 4 by automatic material travelling belt 6, so that the finishing machine in this district 2 carries out further finishing.Described billeteer rest area 3 is provided with rough turn inspection district 7, and described finishing machine rest area 4 is provided with finishing inspection district 8.
The billeteer 1 of the not high stock size of most of accuracy requirement of bearing cap in billeteer rest area 3 machines, through being arranged on the stock size instruments of inspection in rough turn inspection district 7, as measured the go-no go gauge in aperture, measured hole identity distance from go-no go gauge, the go-no go gauge etc. of measuring surface distance.After the assay was approved, bearing cap product goes to finishing machine rest area 4 in automatic transmission band 6 upper reaches of roller bed type shown in Fig. 2, Fig. 3, this finishing machine rest area 4 is designed to constant-temperature house, keeps bearing cap product constant temperature and continue to go to finishing machine 2 place at automatic material travelling belt 6 upper reaches again treating further finishing.Then, this, workman treats that accurately machined bearing cap product clamping is in the corresponding frock of finishing machine 2, press start button, carry out the processing of the high precise measure of some accuracy requirements of this bearing cap, after finishing completes, the subsidiary automatic detection device of finishing machine 2 detects the precise measure of this bearing cap that finishing completes immediately, and display testing result is also automatically preserved and detected data, is convenient to post analysis and traces.Here the very important point is: finishing machine 2 has accomplished that automatic processing on real-time detects in real time, that is: a bearing cap precise measure is detected after processing immediately, does not stagnate the stand-by period, ensure that promptness and the stability of product size in-process measurement.
Finishing inspection district 8 has been equivalent on the Assurance of Size to bearing cap road dual fail-safe, according to product just part, middle, the inspection frequency of whole part, artificial selecting finishing machine 2 has been processed and has detected qualified bearing cap product, go again to detect certain precise measure targetedly, to ensure that Product Precision is perfectly safe.The conventional cubing of initial survey, middle inspection, inspection eventually has: the inspection amount of electrons instrument of width and the location measurement instrument of inspection hole position.
As shown in Figure 2 and Figure 3, power mode has used Electric roller to add general carrying roller and has combined automatic material travelling belt 6 structure, is driven, complete the object that integrated distribution system is automatically carried by D60 electric machines for roller 14.This automatic material travelling belt 6 by the Electric roller 11, carrying roller 12 and the guiding round steel 10 that are arranged on support 13 that square steel makes and etc. form.
Bearing cap loads Turnover Box 9, Turnover Box 9 is placed on Electric roller 11 and transmits, Electric roller 11 adds five conventional carrying rollers 12 according to the size of Turnover Box 9 by an Electric roller 11 and to combine arranged in sequence, is covered with whole automatic material travelling belt 6, to reach self-propagating object.
Automatic material travelling belt 6 electric control theory is as Fig. 4, and this automatic material travelling belt 6 has manual/auto two kinds of control modes, is controlled by rotary switch (SA1), is automatic mode when normally using.
Electric roller 11 on whole piece automatic material travelling belt 6 all connects 380V power supply; and be divided into automatic and manual two kinds of control modes; the whole Access Control case of Electric roller 11 electrical source of power; be connected with pile crown under each corresponding contactor; on contactor pile crown again with corresponding each relay, thermal protector, air switch etc. be connected; above power line signal is connected with control loop by a transformation source, thus realizes low-voltage circuit controls high voltage circuit.
Automatic control mode: power supply is connected, and automatic material travelling belt 6 tail end arranges a photoelectric sensor switch, and during bearing-free lid Turnover Box 9, (signal is often opened) whole piece automatic material travelling belt 6 powers up operation automatically; When having a bearing cap Turnover Box 9, (signal is normally closed) whole piece automatic material travelling belt 6 stops automatically, and so forth.
MANUAL CONTROL mode: conveniently maintenance and each section of travelling belt control and establish, under manual mode, each section of travelling belt can opening and closing and must specialized maintenance personnel manual control using separately one by one.
Claims (2)
1. a bearing cap processing, detection and self-correction integral system, it is characterized in that: described system comprises billeteer, finishing machine, isolation transfer district is provided with between billeteer rest area and finishing machine rest area, temperature remained constant in this finishing machine rest area, the product of this billeteer processing transfers to this finishing machine rest area by automatic material travelling belt, to carry out further finishing at this finishing machine; Described billeteer rest area is provided with rough turn inspection district, and described finishing machine rest area is provided with finishing inspection district.
2. bearing cap processing according to claim 1, detection and self-correction integral system, is characterized in that: described automatic material travelling belt is driven by D60 electric machines for roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520030628.6U CN204374724U (en) | 2015-01-16 | 2015-01-16 | Bearing cap processing, detection and self-correction integral system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520030628.6U CN204374724U (en) | 2015-01-16 | 2015-01-16 | Bearing cap processing, detection and self-correction integral system |
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| CN204374724U true CN204374724U (en) | 2015-06-03 |
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| CN201520030628.6U Active CN204374724U (en) | 2015-01-16 | 2015-01-16 | Bearing cap processing, detection and self-correction integral system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105921399A (en) * | 2016-06-02 | 2016-09-07 | 无锡泰源机器制造有限公司 | Vibration separation mechanism |
| CN108646671A (en) * | 2018-06-20 | 2018-10-12 | 罗国球 | A kind of intelligence manufacture method based on Sensor monitoring |
| CN109622672A (en) * | 2018-12-31 | 2019-04-16 | 陶乐敏 | A kind of bearing automatic correction device |
| CN112453836A (en) * | 2020-11-27 | 2021-03-09 | 一拖(洛阳)柴油机有限公司 | Production method of engine bearing cap |
-
2015
- 2015-01-16 CN CN201520030628.6U patent/CN204374724U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105921399A (en) * | 2016-06-02 | 2016-09-07 | 无锡泰源机器制造有限公司 | Vibration separation mechanism |
| CN108646671A (en) * | 2018-06-20 | 2018-10-12 | 罗国球 | A kind of intelligence manufacture method based on Sensor monitoring |
| CN109622672A (en) * | 2018-12-31 | 2019-04-16 | 陶乐敏 | A kind of bearing automatic correction device |
| CN112453836A (en) * | 2020-11-27 | 2021-03-09 | 一拖(洛阳)柴油机有限公司 | Production method of engine bearing cap |
| CN112453836B (en) * | 2020-11-27 | 2022-08-12 | 一拖(洛阳)柴油机有限公司 | Production method of engine bearing cap |
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