CN204370145U - A kind of quilting machines processed for real silk - Google Patents
A kind of quilting machines processed for real silk Download PDFInfo
- Publication number
- CN204370145U CN204370145U CN201420740821.4U CN201420740821U CN204370145U CN 204370145 U CN204370145 U CN 204370145U CN 201420740821 U CN201420740821 U CN 201420740821U CN 204370145 U CN204370145 U CN 204370145U
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- quilting
- machine head
- frame
- quilting machine
- clamping piece
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Abstract
The utility model discloses one can seesaw by a relatively large margin, and precise motion can be carried out, be easy to install and easy and simple to handle be applicable to the processed quilting machines of real silk, comprise quilting machine head, frame, Beng Kuang mechanism and quilting machine head motion, quilting machine head activity is contained in frame, Beng Kuang mechanism is contained in the frame immediately below quilting machine head motion, for the frame that stretches tight to pure silk quilt cover material to be processed, quilting machine head is contained on quilting machine head motion and is also undertaken moving left and right and moving forward and backward by the driving of quilting machine head motion; The utility model is simple and compact for structure, and production cost is low, can provide enough blessing power to cloth, and blessing cloth border width is little, reduces the waste to cloth; By the second ball-screw of setting and significantly seesawing of the second line slideway control quilting machine head, accurately controlled the movement of quilting machine head by displacement transducer, improve the accuracy of quilting, and improve quilting efficiency.
Description
Technical field
The utility model relates to a kind of Quilting equipment, in particular, relates to a kind of quilting machines processed for real silk.
Background technology
Quilting refers to makes textiles with dissection with minute hand, makes the technique that the cotton-wool of the inside etc. is fixing.Real silk is formed by general silk fabric two parts by tire material and outer surface, tire material have again wadding tire and bulk fibre point.Real silk comforter batt core structure and the shape of loose fine shape are not fixed, and easy Flow Contraction group is in uneven thickness.Fixing in order to make real silk be adjacent between outer textiles and inner core, make real silk even by thickness, outer silk fabric and inner core are sewed up (comprising loop bonding) with straight line side by side or decorative pattern formula, the operation of this increase aesthetic feeling and practicality, be referred to as quilting, through this real silk quilt of sewing, be referred to as quilt cover with long stitches.
Quiltmg piocess is mainly divided into quilting by hand and mechanical and computer quilting.General quilting machines mainly comprises quilting device, quilting machine head telecontrol equipment, cutting device, clamping device, draws materials device and accommodate device, for computer quilter, is also provided with computer controller.Wherein quilting machine head telecontrol equipment is a kind of with the system of XY-Z type motion, and XY axle controls the motion of head, and Z axis controls the quilting of head.Wherein Z-direction motion is the upper and lower motion of quilting pin; X-direction motion is the head side-to-side movement of quilting machines; Y direction motion is seesawing of long-stitch sew-machine head; The X of existing long-stitch sew-machine head and the motion of Y-axis are the one piece of template wanting to come under machine, and the tendency according to decorative pattern above carries out quilting.
Most quilting machines adopting conputer controlled in prior art, as long as by X, Y, Z axis after the coordinate input computer of motion, quilting can be performed, but move in Y direction, namely the head of quilting machines seesaws, and its motion amplitude is less, can not realize large-area quilting operation, motion can be caused simultaneously accurately to control, affect the result of quilting.Especially the processing of real silk quilt, often need very high-precision quilting, slightly mistake often causes the generation of waste product, therefore designs a kind of head that significantly can carry out quilting machines and to seesaw and the real silk that accurately can control long-stitch sew-machine head motion is seemed particularly necessary by quilting machines motion.
Knownly at present use aluminium alloy extrusions as collective for great majority in quilter stretched frame clamping device, and clamping clip is prevented every one fixed width around aluminium alloy extrusions, the clamping clip processing cost of this structure is higher and processing can be read larger, in addition, when quilting machines runs clamping, because clip is many, manual clamping is cumbersome, affect production efficiency, human cost is also high.
It is plastic grip that current single-needle quilter puts down the clamp for quilting machine generally adopted, and its shortcoming is that blessing power is little, and the minimum quilting thing will clamping 3 centimetres to 5 centimetres, the wrinkling out-of-flatness in position clamped by clip.And due to the silk fabric part smoother of real silk quilt, because quilting ungauged regions can slippage from clip in quilting process, thus cause the distortion of quilting lace, quilting joint connects not first-class reason, affects the attractive in appearance of product, reduces product specification.There is the product of the suture on the quilting thing limit of requirement within 5 centimetres to produce for client.In addition, because the Spring pinch force of plastic clip is less than normal, shrinking upper and lower two layers of cloth easily misplace with quilting thing, is not straight line after causing four limit cutter cars of quilting thing to walk housing deburring, just more obvious to there being the product of inside casing line, then must increase cost as relaxed cutting size.Meanwhile, use the plastic grip of prior art, manually folder cloth compares effort, easily damages, and can only accommodate the fabric of fixed thickness.
Utility model content
The purpose of this utility model is just to provide one to seesaw by a relatively large margin to solve the problem, and can carry out precise motion, is easy to install and easy and simple to handle is applicable to the processed quilting machines of real silk.
The utility model is achieved through the following technical solutions above-mentioned purpose: a kind of quilting machines processed for real silk, comprise quilting machine head, frame, Beng Kuang mechanism and quilting machine head motion, described quilting machine head is movably arranged in described frame, described Beng Kuang mechanism is contained in the frame immediately below described quilting machine head motion, for the frame that stretches tight to pure silk quilt cover material to be processed, described quilting machine head is contained on described quilting machine head motion and is also undertaken moving left and right and moving forward and backward by the driving of described quilting machine head motion;
Described quilting mechanism motion comprises quilting machine head mounting platform, the mobile platform be contained in frame, be located in frame and control the first line slideway that described mobile platform moves left and right and the first ball-screw, the first drive motors controlling described first ball-screw motion and the motor fixing seat be fixed on by the first drive motors in frame; Described mobile platform is provided with and controls the second movable line slideway of described quilting machine head mounting platform and the second ball-screw, second line slideway and the second ball-screw two ends are installed on a mobile platform by bearing block, one end of second ball-screw connects the second drive motors, and the second drive motors is fixing on a mobile platform; Described quilting machine head mounting platform is provided with inductive probe, and described mounting platform is provided with the first displacement induction installation, for responding to the movable displacement of described inductive probe; The second displacement induction installation described frame is equipped with, for responding to the displacement that described inductive probe moves left and right; The controller of the first drive motors described in described first displacement induction installation and the second displacement induction installation connection control and the motion of the second drive motors;
Described Beng Kuang mechanism comprises U-shaped and to stretch tight frame, walking beam, the described U-shaped frame that stretches tight comprises the base that is parallel to quilting machines main guide rail and two sides perpendicular to quilting machines main guide rail, described two side end are provided with U-type groove, the two ends of described walking beam are provided with the groove agreed with mutually with described U-type groove, and described walking beam is fixed in described U-type groove by the groove at two ends and also can slides along described U-type groove; Described U-type groove is provided with at least three locating holes, and be provided with positioning through hole in the groove at described walking beam two ends, described locating hole and positioning through hole are positioned by alignment pin; The base of the described U-shaped frame that stretches tight and two sides, walking beam are equipped with at least three clips;
Described clip comprises upper clip and lower clamping piece, and upper clip is connected by revolution mandrel with lower clamping piece, forms clip like structure together; Upper clip is positioned at directly over lower clamping piece, and revolution mandrel is set with spring; The two ends of spring connect upper clip and lower clamping piece respectively; The clip place of upper clip and lower clamping piece is equipped with bending side shield to the inside, and upper clip and lower clamping piece closed type two side shield tops coincide; The end of upper clip is provided with the protruding block for manually compressing downwards, and lower clamping piece end is provided with the fixing hole stretched tight on frame and walking beam for being fixed on U-shaped.
Further, described inductive probe and the first displacement induction installation, the second displacement induction installation are arranged in same level.
Further, described first displacement induction installation, the second displacement induction installation are electrically connected with controller, described first displacement induction installation controls the motion of the second drive motors by controller, described second displacement induction installation controls the motion of the second drive motors by controller.
Further, described quilting machine head mounting platform is for installing quilting machine head.
Further, the groove length at described walking beam two ends is consistent with the width of described U-type groove, ensures that groove to be just stuck in U-type groove and to slide along U-type groove.
Further, the side shield on described upper clip and lower clamping piece is 45 degree of angles respectively with upper clip and lower clamping piece.
Further, described upper clip, lower clamping piece and side shield are aluminum alloy material.
Further, the described fixing hole left and right sides is provided with fixing salient point, for the location of lower clamping piece on quilting machines.
Further, U-shaped opening is formed between described upper clip and lower clamping piece.
In the process used, when needs accommodate cloth, only real silk need be inserted in from the crack that two side shields are formed by the side of cloth, real silk can be applied the pressure opened by offside plate washer by cloth, making upper clip and lower clamping piece wraparound turn mandrel rotation makes spring bent by external force, side shield lifts, and is sent into by the side of real silk quilt in clamping device; Real silk is entered after in clamping device by the side of cloth, real silk in clamping device is caused the side shield on upper clip to compress downwards by cloth back athletic meeting upwards to compress with the side plate on lower clamping piece, and two-way interaction realizes real silk by fastening in clamping device of cloth.Because upper clip and lower clamping piece inside have larger opening, can thicker cloth be accommodated.Clip of the present utility model is made up of aluminum alloy material, provides blessing power, and improve the service life of clip to guarantee to choose the larger spring of active force for clamp for quilting machine.
The beneficial effects of the utility model are: the utility model is simple and compact for structure, and production cost is low, can provide enough blessing power to cloth, and blessing cloth border width is little, reduces the waste to cloth; By the second ball-screw of setting and significantly seesawing of the second line slideway control quilting machine head, by accurately being controlled the movement of quilting machine head by displacement transducer, improve the accuracy of quilting, and improve quilting efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of quilting machines processed for real silk described in the utility model.
Fig. 2 is the top view of frame described in the utility model and quilting mechanism motion.
Fig. 3 is the top view of the utility model Beng Kuang mechanism.
Fig. 4 is the structural representation of the utility model clip.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in further detail:
As shown in Figures 1 to 4, a kind of quilting machines processed for real silk, comprise quilting machine head 1, frame 2, Beng Kuang mechanism and quilting machine head motion, quilting machine head 1 sportswear is in frame 2, Beng Kuang mechanism is contained in the frame 2 immediately below quilting machine head motion, for the frame that stretches tight to pure silk quilt cover material to be processed, quilting machine head 1 is contained on quilting machine head motion and is also undertaken moving left and right and moving forward and backward by the driving of quilting machine head motion.
Quilting mechanism motion comprises quilting machine head mounting platform 3, the mobile platform 4 be contained in frame 2, be located in frame 2 and control the first line slideway 5 and the first ball-screw 6 that mobile platform 4 moves left and right, control the first drive motors 7 that the first ball-screw 6 moves and the motor fixing seat be fixed on by the first drive motors 7 in frame 2; Mobile platform 4 is provided with and controls the second movable line slideway 8 and the second ball-screw 9 of quilting machine head mounting platform 3, second line slideway 8 and the second ball-screw 9 two ends are arranged on mobile platform 4 by bearing block, one end of second ball-screw 9 connects the second drive motors 10, second drive motors 10 and is fixed on mobile platform 4; Quilting machine head mounting platform 3 is provided with inductive probe 11, and mounting platform is provided with the first displacement induction installation 12, for the displacement that sensitive probe 11 is movable; The second displacement induction installation 13 frame 2 is equipped with, for the displacement that sensitive probe 11 moves left and right; The controller of the first displacement induction installation 12 and the second displacement induction installation 13 connection control first drive motors 7 and the motion of the second drive motors 10.
Beng Kuang mechanism comprises U-shaped and to stretch tight frame 14, walking beam 15, the U-shaped frame 14 that stretches tight comprises the base that is parallel to quilting machines main guide rail and two sides perpendicular to quilting machines main guide rail, article two, side end is provided with U-type groove, the two ends of walking beam 15 are provided with the groove agreed with mutually with U-type groove, and walking beam 15 is fixed in U-type groove by the groove at two ends and also can slides along U-type groove; U-type groove is provided with at least three locating holes 16, and be provided with positioning through hole in the groove at walking beam 15 two ends, locating hole 16 and positioning through hole are positioned by alignment pin; The base of the U-shaped frame that stretches tight and two sides, walking beam 15 are equipped with at least three clips 17.
Clip 17 comprises upper clip 18 and lower clamping piece 19, and upper clip 18 is connected by revolution mandrel 20 with lower clamping piece 19, forms clip 17 shape structure together; Upper clip 18 is positioned at directly over lower clamping piece 19, and revolution mandrel 20 is set with spring; The two ends of spring connect upper clip 18 and lower clamping piece 19 respectively; The clip place of upper clip 18 and lower clamping piece 19 is equipped with bending side shield to the inside, and upper clip 18 and lower clamping piece 19 closed type two side shield tops coincide; The end of upper clip 18 is provided with the protruding block for manually compressing downwards, and lower clamping piece 19 end is provided with the fixing hole stretched tight on frame 14 and walking beam 15 for being fixed on U-shaped.
Inductive probe 11 and the first displacement induction installation 12, second displacement induction installation 13 are arranged in same level.
First displacement induction installation 12, second displacement induction installation 13 is electrically connected with controller, first displacement induction installation 12 controls the motion of the second drive motors 10 by controller, and the second displacement induction installation 13 controls the motion of the second drive motors 10 by controller.
Quilting machine head mounting platform 3 is for installing quilting machine head 1.
The groove length at walking beam 15 two ends is consistent with the width of U-type groove, ensures that groove to be just stuck in U-type groove and to slide along U-type groove.
Side shield on upper clip 18 and lower clamping piece 19 respectively with upper clip 18 and lower clamping piece 19 in 45 degree of angles.
Upper clip 18, lower clamping piece 19 and side shield are aluminum alloy material.
The fixing hole left and right sides is provided with fixing salient point, for the location of lower clamping piece 19 on quilting machines.
U-shaped opening is formed between upper clip 18 and lower clamping piece 19.
Above-described embodiment is preferred embodiment of the present utility model; it is not the restriction to technical solutions of the utility model; as long as without the technical scheme that creative work can realize on the basis of above-described embodiment, all should be considered as falling within the scope of the rights protection of the utility model patent.
Claims (9)
1. one kind for the processed quilting machines of real silk, it is characterized in that: comprise quilting machine head (1), frame (2), Beng Kuang mechanism and quilting machine head motion, described quilting machine head (1) is movably arranged in described frame (2), described Beng Kuang mechanism is contained in the frame (2) immediately below described quilting machine head motion, for the frame that stretches tight to pure silk quilt cover material to be processed, described quilting machine head (1) is contained on described quilting machine head motion and is also undertaken moving left and right and moving forward and backward by the driving of described quilting machine head motion;
Described quilting mechanism motion comprises quilting machine head mounting platform (3), the mobile platform (4) be contained in frame (2), be located at frame (2) and go up and control the first line slideway (5) that described mobile platform (4) moves left and right and the first ball-screw (6), control the first drive motors (7) that described first ball-screw (6) moves and the first drive motors (7) is fixed on the motor fixing seat in frame (2); Described mobile platform (4) is provided with and controls movable the second line slideway (8) of described quilting machine head mounting platform (3) and the second ball-screw (9), second line slideway (8) and the second ball-screw (9) two ends are arranged on mobile platform (4) by bearing block, one end of second ball-screw (9) connects the second drive motors (10), and the second drive motors (10) is fixed on mobile platform (4); Described quilting machine head mounting platform (3) is provided with inductive probe (11), and described mounting platform is provided with the first displacement induction installation (12), for responding to the movable displacement of described inductive probe (11); The second displacement induction installation (13) described frame (2) is equipped with, for responding to the displacement that described inductive probe (11) moves left and right; The controller that described in described first displacement induction installation (12) and the second displacement induction installation (13) connection control, the first drive motors (7) and the second drive motors (10) move;
Described Beng Kuang mechanism comprises U-shaped and to stretch tight frame (14), walking beam (15), the described U-shaped frame (14) that stretches tight comprises the base that is parallel to quilting machines main guide rail and two sides perpendicular to quilting machines main guide rail, described two side end are provided with U-type groove, the two ends of described walking beam (15) are provided with the groove agreed with mutually with described U-type groove, and described walking beam (15) is fixed in described U-type groove by the groove at two ends and also can slides along described U-type groove; Described U-type groove is provided with at least three locating holes (16), is provided with positioning through hole in the groove at described walking beam (15) two ends, and described locating hole (16) and positioning through hole are positioned by alignment pin; The base of the described U-shaped frame that stretches tight and two sides, walking beam (15) are equipped with at least three clips (17);
Described clip (17) comprises upper clip (18) and lower clamping piece (19), upper clip (18) is connected by revolution mandrel (20) with lower clamping piece (19), forms clip (17) shape structure together; Upper clip (18) is positioned at directly over lower clamping piece (19), and revolution mandrel (20) is set with spring; The two ends of spring connect upper clip (18) and lower clamping piece (19) respectively; The clip place of upper clip (18) and lower clamping piece (19) is equipped with bending side shield to the inside, and upper clip (18) and lower clamping piece (19) closed type two side shield tops coincide; The end of upper clip (18) is provided with the protruding block for manually compressing downwards, and lower clamping piece (19) end is provided with the fixing hole stretched tight on frame (14) and walking beam (15) for being fixed on U-shaped.
2. a kind of quilting machines processed for real silk according to claim 1, is characterized in that: described inductive probe (11) and the first displacement induction installation (12), the second displacement induction installation (13) are arranged in same level.
3. a kind of quilting machines processed for real silk according to claim 1, it is characterized in that: described first displacement induction installation (12), the second displacement induction installation (13) are electrically connected with controller, described first displacement induction installation (12) controls the motion of the second drive motors (10) by controller, described second displacement induction installation (13) controls the motion of the second drive motors (10) by controller.
4. a kind of quilting machines processed for real silk according to claim 1, is characterized in that: described quilting machine head mounting platform (3) is for installing quilting machine head (1).
5. a kind of quilting machines processed for real silk according to claim 1, it is characterized in that: the groove length at described walking beam (15) two ends is consistent with the width of described U-type groove, ensure that groove to be just stuck in U-type groove and to slide along U-type groove.
6. a kind of quilting machines processed for real silk according to claim 1, is characterized in that: the side shield on described upper clip (18) and lower clamping piece (19) respectively with upper clip (18) and lower clamping piece (19) in 45 degree of angles.
7. a kind of quilting machines processed for real silk according to claim 1, is characterized in that: described upper clip (18), lower clamping piece (19) and side shield are aluminum alloy material.
8. a kind of quilting machines processed for real silk according to claim 1, is characterized in that: the described fixing hole left and right sides is provided with fixing salient point, for lower clamping piece (19) location on quilting machines.
9. a kind of quilting machines processed for real silk according to claim 1, is characterized in that: form U-shaped opening between described upper clip (18) and lower clamping piece (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420740821.4U CN204370145U (en) | 2014-12-01 | 2014-12-01 | A kind of quilting machines processed for real silk |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420740821.4U CN204370145U (en) | 2014-12-01 | 2014-12-01 | A kind of quilting machines processed for real silk |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204370145U true CN204370145U (en) | 2015-06-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420740821.4U Expired - Fee Related CN204370145U (en) | 2014-12-01 | 2014-12-01 | A kind of quilting machines processed for real silk |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204370145U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104947330A (en) * | 2015-07-17 | 2015-09-30 | 常州市新创复合材料有限公司 | Reinforced fabric sewing device and sewing method |
| CN107853945A (en) * | 2016-09-22 | 2018-03-30 | 尤恩平 | A kind of all-in-one for being used to produce quilt |
| CN108221190A (en) * | 2018-01-04 | 2018-06-29 | 安徽宜民服饰股份有限公司 | Digital control type garment sewing device |
| CN114657714A (en) * | 2022-04-11 | 2022-06-24 | 南京诺允盛服饰实业有限公司 | Down coat is with high-efficient quilting line equipment |
-
2014
- 2014-12-01 CN CN201420740821.4U patent/CN204370145U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104947330A (en) * | 2015-07-17 | 2015-09-30 | 常州市新创复合材料有限公司 | Reinforced fabric sewing device and sewing method |
| CN107853945A (en) * | 2016-09-22 | 2018-03-30 | 尤恩平 | A kind of all-in-one for being used to produce quilt |
| CN108221190A (en) * | 2018-01-04 | 2018-06-29 | 安徽宜民服饰股份有限公司 | Digital control type garment sewing device |
| CN114657714A (en) * | 2022-04-11 | 2022-06-24 | 南京诺允盛服饰实业有限公司 | Down coat is with high-efficient quilting line equipment |
| CN114657714B (en) * | 2022-04-11 | 2023-09-12 | 南京诺允盛服饰实业有限公司 | Efficient quilting line equipment for down jackets |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150603 Termination date: 20171201 |
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| CF01 | Termination of patent right due to non-payment of annual fee |