CN204367384U - All-in-one machine for vacuum forming, molding and punching - Google Patents
All-in-one machine for vacuum forming, molding and punching Download PDFInfo
- Publication number
- CN204367384U CN204367384U CN201420822198.7U CN201420822198U CN204367384U CN 204367384 U CN204367384 U CN 204367384U CN 201420822198 U CN201420822198 U CN 201420822198U CN 204367384 U CN204367384 U CN 204367384U
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- counterdie
- punching
- patrix
- shaping
- stretching head
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Abstract
The utility model discloses a kind of all-in-one machine for vacuum forming, molding and punching, comprise the sheet material unwinding device, preheating device, plastics sucking moulding device, punching and shaping device and the waste material wrap-up that are linked in sequence successively, described sheet material unwinding device comprises air-expanding shaft for fixing rolled sheet material and carry-over pinch rolls pair, described carry-over pinch rolls dock with preheating device entrance outlet, described preheating device outlet is docked with plastics sucking moulding device charging aperture, and described plastics sucking moulding device discharging opening docks with punching and shaping device; Its advantage is: by sheet material unwinding device, preheating device, plastics sucking moulding device, punching and shaping device being connected successively with waste material wrap-up, and use control unit unification to carry out cooperation control, plastic uptake is completed with being molded on a set of equipment simultaneously, patrix vacuum forming, counterdie uses stretching head and patrix supporting shaping, while binder ring is set on counterdie, assistant formation, can continuous automatic production be realized, reduce labour intensity, enhance productivity.
Description
Technical field
The utility model relates to plastic uptake equipment technology field, particularly relates to a kind of all-in-one machine for vacuum forming, molding and punching.
Background technology
Plastic sheet can make plastic products through thermoforming process, usual employing plastic uptake technique or blow molding process, corresponding thermoforming machine has plastic suction forming apparatus and blow molding machine 2 kinds usually, wherein, after plastic suction forming apparatus makes it softening to plastic sheet heating, negative pressure is utilized to make plastic sheet be close to shaping mold cavity, form the plastic products of definite shape, after blow molding machine makes it softening to plastic sheet heating, malleation is utilized to make plastic sheet be close to shaping mold cavity, form the plastic products of definite shape, no matter be adopt plastic suction forming apparatus or blow molding machine to carry out shaping to plastic sheet, when product surface is more complicated or plastic sheet thickness is larger, all easily there is the situation that the laminating of plastic sheet shaping mold cavity inwall is not tight, produce substandard products always, molding time is long, production efficiency is low waits deficiency.
The plastics sucking moulding sheet material equipment of domestic Most current is in the semi-automatic stage technically, namely plastic uptake, shaping, be punched in production technology to have come with distinct device respectively, each technique produces separately oneself semi-finished product, this technique is not high in automaticity, or under technique and the insecure condition of equipment, the pause of full production line can not be caused because of the fault of certain one technique or certain equipment, but it is your state's production. art that this kind of production technology belongs to labor-intensive, energy consumption is high, production efficiency is low, more and more be not suitable with the trend of National Industrial and socio-economic development, therefore, plastics machinery industry needs development one to enhance productivity, save the plastics sucking moulding sheet material equipment of labour.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of all-in-one machine for vacuum forming, molding and punching, by sheet material unwinding device, preheating device, plastics sucking moulding device, punching and shaping device are connected successively with waste material wrap-up, and use control unit unification to carry out cooperation control, plastic uptake is completed with being molded on a set of equipment simultaneously, realize continuous automatic production, reduce labour intensity, enhance productivity.
For solving the problems of the technologies described above, technical solution adopted in the utility model is: a kind of all-in-one machine for vacuum forming, molding and punching, comprise the sheet material unwinding device, preheating device, plastics sucking moulding device, punching and shaping device and the waste material wrap-up that are linked in sequence successively, described sheet material unwinding device comprises air-expanding shaft for fixing rolled sheet material and carry-over pinch rolls pair, described carry-over pinch rolls dock with preheating device entrance outlet, described preheating device outlet is docked with plastics sucking moulding device charging aperture, and described plastics sucking moulding device discharging opening docks with punching and shaping device.
Described plastics sucking moulding device comprises frame, four guide pillars, patrix, counterdie, be arranged on the mould on mould lower surface, be arranged on stretching head on bed die upper surface and supporting vacuum system and the blanking system supporting with counterdie with patrix, described patrix and counterdie corner arrange to slide with guide pillar supporting upper guide bush and lower guide pin bushing respectively, vertically hydraulic cylinder is fixed with above described patrix, cylinder body and the frame top of upper hydraulic cylinder are hinged, hinged ear on the piston-rod lower end of upper hydraulic cylinder and patrix upper surface is hinged, described mould lower surface is provided with the shaping mold cavity of under shed, described vacuum system is communicated with shaping mold cavity, described frame lower is vertically fixed with lower hydraulic cylinder, the piston rod of lower hydraulic cylinder is upwards installed, and the hinged ear that its end and counterdie lower surface are arranged is hinged, described frame lower is also provided with the draft cylinder that two covers are vertically installed, described two cover draft cylinders set up separately and lower hydraulic cylinder both sides, and its piston rod is arranged through counterdie, described counterdie upper surface is provided with the stretching head installing plate be fixedly connected with the piston rod end face of draft cylinder, described stretching head is arranged on stretching head installing plate upper surface, the position of described stretching head and quantity all with position and the quantity Matching of shaping mold cavity, described counterdie upper surface is also provided with binder ring, described stretching head is positioned at inside binder ring, described blanking system is pneumatic blanking structure, the gas blow pipe end of pneumatic blanking mechanism is arranged in the middle part of stretching head.
Described vacuum system comprises vacuum valve and escape pipe, and described escape pipe is communicated with shaping mold cavity through after patrix, and described vacuum valve connects vavuum pump.
Described pneumatic blanking mechanism comprises purge valve and gas blow pipe, and described gas blow pipe is arranged in the middle part of stretching head through after counterdie, and described gas blow pipe is communicated with purge valve.
Also comprise control unit, baric systerm and hydraulic system, the signal end of described control unit is connected with the control end of baric systerm and hydraulic system respectively.
Described baric systerm comprises air compressor and vavuum pump, described air compressor is connected with gas blow pipe by purge valve, air compressor overlaps draft cylinder by air pressure regulator and two and is connected, described vavuum pump is connected with escape pipe by vacuum valve, described control unit signal end connects vavuum pump control end respectively, vacuum valve control end, purge valve control end, air pressure regulator and air compressor control end, described hydraulic system comprises hydraulic pump and servo valve, described hydraulic pump hydraulic fluid port is connected with upper hydraulic cylinder and lower hydraulic cylinder by after servo valve, described control unit signal end is connected with hydraulic pump control end and servo valve control end.
The beneficial effect adopting technique scheme to produce is: by sheet material unwinding device, preheating device, plastics sucking moulding device, punching and shaping device being connected successively with waste material wrap-up, and use control unit unification to carry out cooperation control, plastic uptake is completed with being molded on a set of equipment simultaneously, patrix vacuum forming, counterdie use stretching head and patrix supporting shaping, binder ring is set on counterdie simultaneously, assistant formation, continuous automatic production can be realized, reduce labour intensity, enhance productivity.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation;
Fig. 2 is the utility model plastics sucking moulding apparatus structure schematic diagram;
In the accompanying drawings: 1, frame; 2, patrix; 3, counterdie; 4, mould; 5, shaping mold cavity; 6, to give vent to anger duct; 7, binder ring; 9, cavity; 10, upper hydraulic cylinder; 11, lower hydraulic cylinder; 12, guide pillar; 13, upper guide bush; 14, lower guide pin bushing; 15, escape pipe; 16, vacuum valve; 17, gas blow pipe; 18, purge valve; 19, stretching head; 20, stretching head installing plate; 21, draft cylinder; 22, sheet material unwinding device; 23, preheating device; 24, plastics sucking moulding device; 25, punching and shaping device; 26, waste material wrap-up.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
In order to solve plastic uptake in existing plastic uptake product processing, shaping and die-cut operation arranges separately and causes production efficiency low, the problems such as labour intensity is high, the utility model provides a kind of all-in-one machine for vacuum forming, molding and punching as shown in Figure 1, comprise the sheet material unwinding device 22 be linked in sequence successively, preheating device 23, plastics sucking moulding device 24, punching and shaping device 25 and waste material wrap-up 26, described sheet material unwinding device 22 comprises air-expanding shaft for fixing rolled sheet material and carry-over pinch rolls pair, described carry-over pinch rolls dock with preheating device 23 entrance outlet, described preheating device 23 outlet is docked with plastics sucking moulding device 24 charging aperture, described plastics sucking moulding device (see accompanying drawing 2) 24 discharging openings dock with punching and shaping device 25, described plastics sucking moulding device 24 comprises frame 1, four guide pillars 12, patrix 2, counterdie 3, be arranged on the mould 4 on mould lower surface, be arranged on stretching head on counterdie 3 tool upper surface and supporting vacuum system and the blanking system supporting with counterdie 3 with patrix 2, described patrix 2 arranges with counterdie 3 four jiaos the upper guide bush 13 and lower guide pin bushing 14 sliding supporting with guide pillar 12 respectively, hydraulic cylinder 10 is vertically fixed with above described patrix 2, cylinder body and frame 1 top of upper hydraulic cylinder 10 are hinged, hinged ear on the piston-rod lower end of upper hydraulic cylinder 10 and patrix 2 upper surface is hinged, described mould 4 lower surface is provided with the shaping mold cavity 5 of under shed, described vacuum system is communicated with shaping mold cavity 5, described frame 1 bottom is vertically fixed with lower hydraulic cylinder 11, the piston rod of lower hydraulic cylinder 11 is upwards installed, and the hinged ear that its end and counterdie 3 lower surface are arranged is hinged, described frame 1 bottom is also provided with the draft cylinder 21 that two covers are vertically installed, described two cover draft cylinders 21 set up separately and lower hydraulic cylinder 11 both sides, and its piston rod is arranged through counterdie 3, described counterdie 3 upper surface is provided with the stretching head installing plate 20 be fixedly connected with the piston rod end face of draft cylinder 21, described stretching head is arranged on stretching head installing plate 20 upper surface, the position of described stretching head 19 and quantity all with position and the quantity Matching of shaping mold cavity 5, described counterdie 3 upper surface is also provided with binder ring 7, described stretching head is positioned at inside binder ring 7, described blanking system is pneumatic blanking structure, gas blow pipe 17 end of pneumatic blanking mechanism is arranged in the middle part of stretching head, described vacuum system comprises vacuum valve 16 and escape pipe, and described escape pipe is communicated with shaping mold cavity 5 through after patrix 2, and shaping mold cavity 5 is provided with the duct 6 of giving vent to anger be communicated with escape pipe 15, and described vacuum valve 16 connects vavuum pump, described pneumatic blanking mechanism comprises purge valve 18 and gas blow pipe 17, and described gas blow pipe 17 is arranged in the middle part of stretching head through after counterdie 3, and described gas blow pipe 17 is communicated with purge valve 18, also comprise control unit, baric systerm and hydraulic system, control unit is also connected with the control end of sheet material unwinding device, preheating device, punching and shaping device and waste material wrap-up, sheet material unwinding device in the utility model, preheating device, punching and shaping device and waste material wrap-up adopt structure same as the prior art, and the signal end of described control unit is connected with the control end of baric systerm and hydraulic system respectively, described baric systerm comprises air compressor and vavuum pump, described air compressor is connected with gas blow pipe 17 by purge valve 18, air compressor overlaps draft cylinder 21 by air pressure regulator and two and is connected, described vavuum pump is connected with escape pipe by vacuum valve 16, described control unit signal end connects vavuum pump control end respectively, vacuum valve 16 control end, purge valve 18 control end, air pressure regulator and air compressor control end, described hydraulic system comprises hydraulic pump and servo valve, described hydraulic pump hydraulic fluid port is by being connected with upper hydraulic cylinder 10 and lower hydraulic cylinder 11 after servo valve, described control unit signal end is connected with hydraulic pump control end and servo valve control end.
The utility model is by being connected sheet material unwinding device, preheating device, plastics sucking moulding device, punching and shaping device successively with waste material wrap-up, and use control unit unification to carry out cooperation control, plastic uptake is completed with being molded on a set of equipment simultaneously, patrix vacuum forming, counterdie uses stretching head and patrix supporting shaping, while binder ring is set on counterdie, assistant formation, can continuous automatic production be realized, reduce labour intensity, enhance productivity.
Claims (6)
1.
oneplant all-in-one machine for vacuum forming, molding and punching, it is characterized in that: comprise the sheet material unwinding device (22) be linked in sequence successively, preheating device (23), plastics sucking moulding device (24), punching and shaping device (25) and waste material wrap-up (26), described sheet material unwinding device (22) comprises air-expanding shaft for fixing rolled sheet material and carry-over pinch rolls pair, described carry-over pinch rolls dock with preheating device (23) entrance outlet, described preheating device (23) outlet is docked with plastics sucking moulding device (24) charging aperture, described plastics sucking moulding device (24) discharging opening docks with punching and shaping device (25).
2. all-in-one machine for vacuum forming, molding and punching according to claim 1, it is characterized in that: described plastics sucking moulding device (24) comprises frame (1), four guide pillars (12), patrix (2), counterdie (3), be arranged on the mould (4) on patrix lower surface, be arranged on stretching head on counterdie (3) upper surface and supporting vacuum system and the blanking system supporting with counterdie (3) with patrix (2), described patrix (2) and counterdie (3) corner arrange the upper guide bush (13) and lower guide pin bushing (14) sliding supporting with guide pillar (12) respectively, described patrix (2) top is vertically fixed with hydraulic cylinder (10), cylinder body and frame (1) top of upper hydraulic cylinder (10) are hinged, hinged ear on the piston-rod lower end of upper hydraulic cylinder (10) and patrix (2) upper surface is hinged, described mould (4) lower surface is provided with the shaping mold cavity (5) of under shed, described vacuum system is communicated with shaping mold cavity (5), described frame (1) bottom is vertically fixed with lower hydraulic cylinder (11), the piston rod of lower hydraulic cylinder (11) is upwards installed, and the hinged ear that its end and counterdie (3) lower surface are arranged is hinged, described frame (1) bottom is also provided with the draft cylinder (21) that two covers are vertically installed, described two covers draft cylinder (21) set up separately and lower hydraulic cylinder (11) both sides, and its piston rod is arranged through counterdie (3), described counterdie (3) upper surface is provided with the stretching head installing plate (20) be fixedly connected with the piston rod end face of draft cylinder (21), described stretching head is arranged on stretching head installing plate (20) upper surface, the position of described stretching head and quantity all with position and the quantity Matching of shaping mold cavity (5), described counterdie (3) upper surface is also provided with binder ring (7), described stretching head is positioned at binder ring (7) inner side, described blanking system is pneumatic blanking structure, gas blow pipe (17) end of pneumatic blanking mechanism is arranged in the middle part of stretching head.
3. all-in-one machine for vacuum forming, molding and punching according to claim 2, it is characterized in that: described vacuum system comprises vacuum valve (16) and escape pipe, described escape pipe is communicated with shaping mold cavity (5) afterwards through patrix (2), and described vacuum valve (16) connects vavuum pump.
4. all-in-one machine for vacuum forming, molding and punching according to claim 3, it is characterized in that: described pneumatic blanking mechanism comprises purge valve (18) and gas blow pipe (17), described gas blow pipe (17) is through being arranged in the middle part of stretching head after counterdie (3), and described gas blow pipe (17) is communicated with purge valve (18).
5. all-in-one machine for vacuum forming, molding and punching according to claim 4, is characterized in that: also comprise control unit, baric systerm and hydraulic system, and the signal end of described control unit is connected with the control end of baric systerm and hydraulic system respectively.
6. all-in-one machine for vacuum forming, molding and punching according to claim 5, it is characterized in that: described baric systerm comprises air compressor and vavuum pump, described air compressor is connected with gas blow pipe (17) by purge valve (18), air compressor overlaps draft cylinder (21) by air pressure regulator and two and is connected, described vavuum pump is connected with escape pipe by vacuum valve (16), described control unit signal end connects vavuum pump control end respectively, vacuum valve (16) control end, purge valve (18) control end, air pressure regulator and air compressor control end, described hydraulic system comprises hydraulic pump and servo valve, described hydraulic pump hydraulic fluid port is connected with upper hydraulic cylinder (10) and lower hydraulic cylinder (11) by after servo valve, described control unit signal end is connected with hydraulic pump control end and servo valve control end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420822198.7U CN204367384U (en) | 2014-12-23 | 2014-12-23 | All-in-one machine for vacuum forming, molding and punching |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420822198.7U CN204367384U (en) | 2014-12-23 | 2014-12-23 | All-in-one machine for vacuum forming, molding and punching |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204367384U true CN204367384U (en) | 2015-06-03 |
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ID=53323630
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420822198.7U Expired - Fee Related CN204367384U (en) | 2014-12-23 | 2014-12-23 | All-in-one machine for vacuum forming, molding and punching |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204367384U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105538666A (en) * | 2016-01-29 | 2016-05-04 | 虞雅仙 | Crystal plastic uptake device |
| CN105538668A (en) * | 2016-01-29 | 2016-05-04 | 虞雅仙 | Full-automatic forming equipment for rhinestone blistering plates |
| CN105538667A (en) * | 2016-01-29 | 2016-05-04 | 虞雅仙 | Automatic plastic uptake material feeding, cutting and discharging crystal plastic uptake machine |
| CN105619765A (en) * | 2016-01-29 | 2016-06-01 | 虞雅仙 | Rhinestone plastic suction molding machine and full-automatic rhinestone plastic suction disk forming equipment |
| CN110001038A (en) * | 2019-04-16 | 2019-07-12 | 杨志雄 | A kind of plastics suction mould |
| CN110696335A (en) * | 2019-10-19 | 2020-01-17 | 苏州耀鑫新型包装材料有限公司 | Automatic high-speed vacuum plastic-sucking forming machine |
| CN114770903A (en) * | 2022-06-17 | 2022-07-22 | 宁波长阳科技股份有限公司 | Thermoplastic forming die internally tangent to reflecting component die and forming method |
-
2014
- 2014-12-23 CN CN201420822198.7U patent/CN204367384U/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105538666A (en) * | 2016-01-29 | 2016-05-04 | 虞雅仙 | Crystal plastic uptake device |
| CN105538668A (en) * | 2016-01-29 | 2016-05-04 | 虞雅仙 | Full-automatic forming equipment for rhinestone blistering plates |
| CN105538667A (en) * | 2016-01-29 | 2016-05-04 | 虞雅仙 | Automatic plastic uptake material feeding, cutting and discharging crystal plastic uptake machine |
| CN105619765A (en) * | 2016-01-29 | 2016-06-01 | 虞雅仙 | Rhinestone plastic suction molding machine and full-automatic rhinestone plastic suction disk forming equipment |
| CN105538668B (en) * | 2016-01-29 | 2018-08-10 | 虞雅仙 | A kind of full-automatic water-drill plastic sucking disc former |
| CN105538667B (en) * | 2016-01-29 | 2018-08-10 | 虞雅仙 | A kind of plastic uptake material automatic feeding, the water drilling Packing Machine for cutting and discharging |
| CN105619765B (en) * | 2016-01-29 | 2018-08-10 | 虞雅仙 | A kind of water drilling Packing Machine and full-automatic water-drill plastic sucking disc former |
| CN110001038A (en) * | 2019-04-16 | 2019-07-12 | 杨志雄 | A kind of plastics suction mould |
| CN110001038B (en) * | 2019-04-16 | 2021-05-18 | 威海正伟包装有限责任公司 | Plastic suction mould |
| CN110696335A (en) * | 2019-10-19 | 2020-01-17 | 苏州耀鑫新型包装材料有限公司 | Automatic high-speed vacuum plastic-sucking forming machine |
| CN114770903A (en) * | 2022-06-17 | 2022-07-22 | 宁波长阳科技股份有限公司 | Thermoplastic forming die internally tangent to reflecting component die and forming method |
| CN114770903B (en) * | 2022-06-17 | 2022-09-13 | 宁波长阳科技股份有限公司 | Thermoplastic forming die internally tangent to reflecting component die and forming method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150603 Termination date: 20151223 |
|
| EXPY | Termination of patent right or utility model |