CN204354325U - A kind of tubule welding tool - Google Patents
A kind of tubule welding tool Download PDFInfo
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- CN204354325U CN204354325U CN201420769966.7U CN201420769966U CN204354325U CN 204354325 U CN204354325 U CN 204354325U CN 201420769966 U CN201420769966 U CN 201420769966U CN 204354325 U CN204354325 U CN 204354325U
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- quartz
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Abstract
The utility model discloses a kind of tubule welding tool, comprise clamping device and pay-off, clamping device comprises base and is located at the left baffle on base, backboard and cushion block, pay-off comprises gripper shoe and fixed block, fixed block is provided with through hole, quartz pushrod is inserted with in through hole, quartz pushrod lower end is provided with pipe box, the utility model is in welding process, for clamping and fixed product assembly, ensure the accurate of welding position, clamping device accurately can clamp quartz plate and keep quartz plate levelness, and pay-off can push quartzy tubule and keep perpendicularity and the axiality of quartzy tubule, quartz products welding quality and reliability are greatly improved, reduce welding cost.
Description
Technical field
The utility model relates to a kind of welding tool, refers more particularly to a kind of tubule welding tool polluted for quartz products welding, guarantee quartz products perpendicularity and position degree, minimizing foreign ion.
Background technology
Quartz is welded with quartz, general employing oxygen welding method, the oxyhydrogen flame of high temperature is utilized to make its bond vitrified together to quartz heating is softening, but want preventing pollution foreign ion to enter in quartzy material when welding, especially when quartzy tubule welding, because the little tube wall of quartz is thinner, pipe range is shorter, and require higher to the flatness of upper and lower surface and profile tolerance, especially the perpendicularity of quartzy tubule and quartz plate and position degree and the axiality with plate hole will also be ensured, therefore very easily cause quartzy tubule position that deviation occurs when welding, or surface produces pit and deface sealing, when producing in enormous quantities, qualification rate is lower, cause cost of manufacture higher, production efficiency is lower, Production requirement can not be met.
Utility model content
The utility model mainly solves quartz tubule when existing quartz products welds and the technical problem of deviation, poor welding quality easily occurs; Provide a kind of tubule welding tool that product perpendicularity and position degree, minimizing foreign ion pollute quartz products that can ensure.
In order to solve the technical problem of above-mentioned existence, the utility model mainly adopts following technical proposals:
A kind of tubule welding tool of the present utility model, welding for quartz products clamps, described quartz products is made up of with being welded on quartz plate and perpendicular to the some quartzy tubule on quartz plate surface quartz plate, described tool comprises clamping device and pay-off, described clamping device is used for fixing quartz plate to be welded, described pay-off is for clamping and sending quartzy tubule to be welded and ensure that the welding position of quartzy tubule is accurate, clamping device comprises base and is located at the right baffle-plate on base, right baffle plate, backboard, described base, right baffle-plate, right baffle plate and backboard form and quartz plate matches and holds the storage tank of quartz plate, described pay-off comprise perpendicular to susceptor surface gripper shoe and be fixedly arranged on fixed block in gripper shoe, described fixed block is provided with through hole, the quartz pushrod that can move up and down along through hole is inserted with in described through hole, described quartz pushrod is perpendicular to susceptor surface, quartz pushrod lower end is installed with pipe box, endoporus and the described quartzy tubule caliber of described pipe box match, quartz tubule inserts and is connected in pipe box, quartz tubule bottom aligning is also vertical against corresponding plate hole place, quartz plate surface, in quartz products welding process, utilize tool to clamp and each assembly of fixing quartz products, ensure the accurate of welding position, clamping device in tool can clamp and fastening quartz plate easily and accurately, and keep the levelness of quartz plate, and the pay-off in tool, quartz pushrod then by moving up and down pushes quartzy tubule and keeps perpendicularity and the axiality of quartzy tubule, the perpendicularity between quartzy tubule and quartz plate and position degree is made to be obtained for effective control, quartz products welding quality and reliability are greatly improved, also reduce welding cost.
As preferably, described pipe box front end wall is evenly distributed with many longitudinal directions crack, the described claw being formed and can clamp quartzy tubule that cracks, utilize the tension force of graphite, pipe box claw and quartzy tubule close-fitting merge promptly quartzy tubule, fall and injure product surface by a crashing object when preventing quartzy tubule from welding, improving the quality of products.
As preferably, described base is provided with fluting, quartzy tubule on the corresponding quartz products of described slotting position, the susceptor surface of fluting both sides is provided with and supports described quartz plate and the contour cushion block keeping quartz plate level, base fluting makes quartz products quartzy tubule in front when reverse side welds to touch susceptor surface, the convenient and swift safety of welding process, and product and base are kept apart by cushion block, prevent flame scorification when welding and destroy the parts such as quartz base.
As preferably, described base is provided with blind recess, backboard groove and cushion block groove, it is interior and affixed with base that described right baffle plate embeds described blind recess, described backboard embeds described backboard groove and affixed with base, described cushion block embeds described cushion block groove and affixed with base, described right baffle-plate can move along base length direction and the chassis left side edge that reclines, quartz plate is positioned in storage tank, movable right baffle-plate can be pushed quartz plate and quartz plate is reclined backboard and right baffle plate, makes the placement of quartz plate and fixing accurately more convenient.
As preferably, described cushion block is halfpace shape, and cushion block length direction is vertical with base axis, and narrower cushion block top decreases both contacts area, reduces scattering and disappearing of heat.
As preferably, the material of described base, gripper shoe, fixed block is high purity quartz, the material of described right baffle-plate, right baffle plate, backboard, cushion block and pipe box is graphite, the base of material identical with quartz products, gripper shoe and fixed block, with product, there is identical coefficient of thermal expansion and contraction, be heated and also can not be out of shape and produce foreign ion and polluted product, ensure product purity and precision, and left baffle, backboard and cushion block that resistant to elevated temperatures graphite material is made, product and base etc. can be kept apart again, flame scorification and destroy the parts such as quartz base when preventing welding.
The beneficial effects of the utility model are: in quartz products welding process, utilize tool to clamp and each assembly of fixing quartz products, ensure the accurate of welding position, clamping device in tool can clamp and fastening quartz plate easily and accurately, and keep the levelness of quartz plate, and the pay-off in tool, quartz pushrod then by moving up and down pushes quartzy tubule and keeps perpendicularity and the axiality of quartzy tubule, quartz products welding quality and reliability are greatly improved, also reduce welding cost, the tool that high purity quartz and graphite are made also can not be overflowed foreign ion and pollute quartz products.
Accompanying drawing explanation
Fig. 1 is quartz products structural representation.
Fig. 2 is a kind of structural representation of the present utility model.
1. quartz products in figure, 11. quartz plates, 12. quartzy tubule, 2. clamping devices, 21. bases, 211. flutings, 22. right baffle-plates, 23. right baffle plates, 24. backboards, 25. cushion blocks, 3. pay-off, 31. gripper shoes, 32. fixed blocks, 33. quartz pushrods, 34. pipe boxes, 341. crack.
Detailed description of the invention
Below by embodiment, and by reference to the accompanying drawings, the technical solution of the utility model is described in further detail.
Embodiment: a kind of tubule welding tool of the present embodiment, welding for quartz products clamps, as shown in Figure 1, quartz products 1 is made up of with being welded on quartz plate and perpendicular to four quartzy tubules 12 of quartz plate upper and lower surface quartz plate 11, as shown in Figure 2, tool comprises clamping device 2 and pay-off 3, clamping device is used for fixing quartz plate to be welded, pay-off is for clamping and sending quartzy tubule to be welded and ensure that the welding position of quartzy tubule is accurate, the right baffle-plate 22 that clamping device comprises base 21 and is arranged on base, right block 23, backboard 24, base is made up of high purity quartz, right baffle-plate, right baffle plate and backboard are all made up of graphite, blind recess is processed with at Base edge, backboard groove and cushion block groove, it is interior and affixed with base that right baffle plate embeds blind recess, backboard embedding backboard groove is also affixed with base, cushion block embedding cushion block groove is also affixed with base, right baffle-plate can move along base length direction and the chassis left side edge that reclines, , base, left baffle and backboard form and quartz plate matches and can hold the storage tank of quartz plate, centre is designed with fluting 211 in the base, the quartzy tubule position of slotting on corresponding quartz products, the susceptor surface of fluting both sides is fixed with and supports quartz plate and keep two of quartz plate level pieces of contour graphite cushion blocks 25, cushion block is halfpace shape, cushion block length direction is vertical with base axis, quartz plate is held on cushion block and clamping is fixed in storage tank, pay-off comprises gripper shoe 31 perpendicular to susceptor surface and be arranged above and below two pieces of fixed blocks 32 installing on the supporting plate, fixed block is designed with through hole, the quartz pushrod 33 that can move up and down along through hole is inserted with in through hole, quartz pushrod is perpendicular to susceptor surface, in quartz pushrod lower end, graphite pipe box 34 is installed, endoporus and the quartzy tubule caliber of pipe box match, pipe box front end wall is evenly distributed with many longitudinal directions and cracks 341, crack the claw being formed and can clamp quartzy tubule, quartz tubule inserts and is connected in pipe box, quartz tubule bottom aligning is also vertical against corresponding plate hole place, quartz plate surface.
During use, be first placed on cushion block by quartz plate, be close to right baffle plate on the right side of it, rear edge reclines backboard, and right baffle-plate to be pushed on the left of quartz plate and jam-packed, ensures the level of quartz plate;
Pipe box be bolted to quartz pushrod bottom and quartz pushrod inserted in fixed block through hole, then, two quartzy tubules being inserted in pipe box, completes the clamping of quartzy tubule;
Slowly push quartz pushrod downwards, make the plate hole on quartzy tubule end alignment quartz plate and quartz plate of fitting completely;
Weld with welding gun, flame scorification makes quartzy tubule and quartz plate surface fuse completely, completes the single-sided welding of quartz products;
Slowly pull-up quartz pushrod, removes right baffle-plate, is taken out by quartz products and overturns 180 °, to be more again placed in by quartz products in storage tank and fastening;
Other two quartzy tubule clampings are also slowly pushed downwards in pipe box, completes the welding of product reverse side;
Finally, pull-up quartz pushrod also removes right baffle-plate, takes out product, completes the weld job of whole product.
In description of the present utility model, technical term " on ", D score, " front ", " afterwards ", " left side ", " right side ", " interior ", " outward " etc. represent that direction or position relationship are based on direction shown in the drawings or position relationship, be only for convenience of description with understand the technical solution of the utility model, more than illustrate and not restriction has been done to the utility model, the utility model is also not limited only to the citing of above-mentioned explanation, the change that those skilled in the art make in essential scope of the present utility model, remodeling, increase or replace, all should be considered as protection domain of the present utility model.
Claims (6)
1. a tubule welding tool, welding for quartz products clamps, described quartz products (1) is made up of quartz plate (11) and being welded on quartz plate and perpendicular to the some quartzy tubule (12) on quartz plate surface, it is characterized in that: described tool comprises clamping device (2) and pay-off (3), described clamping device is used for fixing quartz plate to be welded, described pay-off is for clamping and sending quartzy tubule to be welded and ensure that the welding position of quartzy tubule is accurate, clamping device comprises base (21) and is located at the right baffle-plate (22) on base, right baffle plate (23), backboard (24), described base, right baffle-plate, right baffle plate and backboard form and quartz plate matches and holds the storage tank of quartz plate, described pay-off comprises gripper shoe (31) perpendicular to susceptor surface and the fixed block (32) that is fixedly arranged in gripper shoe, described fixed block is provided with through hole, the quartz pushrod (33) that can move up and down along through hole is inserted with in described through hole, described quartz pushrod is perpendicular to susceptor surface, quartz pushrod lower end is installed with pipe box (34), endoporus and the described quartzy tubule caliber of described pipe box match, quartz tubule inserts and is connected in pipe box, quartz tubule bottom aligning is also vertical against the corresponding plate hole (111) in quartz plate surface.
2. a kind of tubule welding tool according to claim 1, it is characterized in that: described pipe box (34) front end wall is evenly distributed with many longitudinal directions and cracks (341), described in formation of cracking can clamp the claw of quartzy tubule (12).
3. a kind of tubule welding tool according to claim 1 and 2, it is characterized in that: described base (21) is provided with fluting (211), quartzy tubule (12) on the corresponding quartz products (1) of described slotting position, the susceptor surface of fluting both sides is provided with and supports described quartz plate (11) and the contour cushion block (25) keeping quartz plate level.
4. a kind of tubule welding tool according to claim 3, it is characterized in that: described base (21) is provided with blind recess, backboard groove and cushion block groove, it is interior and affixed with base that described right baffle plate (23) embeds described blind recess, described backboard (24) embeds described backboard groove and affixed with base, described cushion block (25) embeds described cushion block groove and affixed with base, and described right baffle-plate (22) can move along base length direction and the chassis left side edge that reclines.
5. a kind of tubule welding tool according to claim 4, is characterized in that: described cushion block (25) is in halfpace shape, and cushion block length direction is vertical with base axis.
6. a kind of tubule welding tool according to claim 1, it is characterized in that: the material of described base (21), gripper shoe (31), fixed block (32) and quartz pushrod (33) is high purity quartz, the material of described right baffle-plate (22), right baffle plate (23), backboard (24), cushion block (25) and pipe box (34) is graphite.
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CN201420769966.7U CN204354325U (en) | 2014-12-09 | 2014-12-09 | A kind of tubule welding tool |
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CN201420769966.7U CN204354325U (en) | 2014-12-09 | 2014-12-09 | A kind of tubule welding tool |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111410409A (en) * | 2019-12-31 | 2020-07-14 | 杭州大和热磁电子有限公司 | Auxiliary device for welding processing of quartz tube branch pipe |
CN112719657A (en) * | 2020-12-03 | 2021-04-30 | 珠海瑞凌焊接自动化有限公司 | Multi-station nozzle welding workstation |
CN113582524A (en) * | 2021-07-01 | 2021-11-02 | 浙江富乐德石英科技有限公司 | Large-size quartz plate butt joint device |
CN114559197A (en) * | 2021-12-24 | 2022-05-31 | 杭州大和热磁电子有限公司 | Quartz plate welding clamp and using method thereof |
CN117428386A (en) * | 2023-12-21 | 2024-01-23 | 深圳无人科技有限公司 | Full-automatic bonding wire machine with auxiliary positioning structure |
-
2014
- 2014-12-09 CN CN201420769966.7U patent/CN204354325U/en active Active
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111410409A (en) * | 2019-12-31 | 2020-07-14 | 杭州大和热磁电子有限公司 | Auxiliary device for welding processing of quartz tube branch pipe |
CN112719657A (en) * | 2020-12-03 | 2021-04-30 | 珠海瑞凌焊接自动化有限公司 | Multi-station nozzle welding workstation |
CN112719657B (en) * | 2020-12-03 | 2022-10-11 | 珠海瑞凌焊接自动化有限公司 | Multi-station nozzle welding workstation |
CN113582524A (en) * | 2021-07-01 | 2021-11-02 | 浙江富乐德石英科技有限公司 | Large-size quartz plate butt joint device |
CN114559197A (en) * | 2021-12-24 | 2022-05-31 | 杭州大和热磁电子有限公司 | Quartz plate welding clamp and using method thereof |
CN117428386A (en) * | 2023-12-21 | 2024-01-23 | 深圳无人科技有限公司 | Full-automatic bonding wire machine with auxiliary positioning structure |
CN117428386B (en) * | 2023-12-21 | 2024-02-23 | 深圳无人科技有限公司 | Full-automatic bonding wire machine with auxiliary positioning structure |
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