CN204348433U - A kind of cable production line of on-line checkingi - Google Patents

A kind of cable production line of on-line checkingi Download PDF

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Publication number
CN204348433U
CN204348433U CN201420491464.2U CN201420491464U CN204348433U CN 204348433 U CN204348433 U CN 204348433U CN 201420491464 U CN201420491464 U CN 201420491464U CN 204348433 U CN204348433 U CN 204348433U
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CN
China
Prior art keywords
industrial computer
production line
measuring instrument
plastic extruder
bosh
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420491464.2U
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Chinese (zh)
Inventor
季开元
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KUNSHAN BYSON ELECTRONICS CO Ltd
Original Assignee
KUNSHAN BYSON ELECTRONICS CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KUNSHAN BYSON ELECTRONICS CO Ltd filed Critical KUNSHAN BYSON ELECTRONICS CO Ltd
Priority to CN201420491464.2U priority Critical patent/CN204348433U/en
Application granted granted Critical
Publication of CN204348433U publication Critical patent/CN204348433U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of cable production line of on-line checkingi, it is characterized in that, comprise paying out machine, plastic extruder, automatic tension control device, bosh, draw-gear and take-up; Described paying out machine, automatic tension control device, plastic extruder, bosh, draw-gear and take-up are located on ground successively; Laser diameter measuring instrument is provided with between described bosh and described take-up; Described plastic extruder side is provided with industrial computer; Described industrial computer is electrically connected with described laser diameter measuring instrument.Pass through technique scheme, the utility model passes through laser diameter measuring instrument in real time to cable Real-Time Monitoring, simultaneously from industrial computer carry out logarithm factually time display, as data exceed the bound that industrial computer presets, production line automatic alarm also quits work, reduce the fraction defective of product, reduce the working strength of testing staff simultaneously.

Description

A kind of cable production line of on-line checkingi
Technical field
The utility model relates to cable production line field, is specifically related to a kind of cable production line of on-line checkingi.
Background technology
Photovoltaic cable is the electric wire adopting low-smoke non-halogen flame-retardant ep-type material to produce, the advantages such as it has high-temperature resistant, ozone-resistant, uvioresistant, resistance to water vapour, antimicrobial, short-time overload capacity is strong, the life-span is long, wear-resisting, oil resistant, anticorrosion, high tensile, can be widely used in the every field such as solar power station, photovoltaic system.
Beat up a lot of country in continent is built solar power station and green energy conservation supply project by government driving, being in great demand to photovoltaic cable, generally needs by TUV certification.Photovoltaic cable and each solar module are connected with terminal, and coordinating between the port that cable and terminal dock is technical indicator more crucial when installing.As the outside diameter of cable comparatively slightly then cannot be installed smoothly, the outside diameter of cable is large compared with detailed rules and regulations assemblage gap, causes accidents such as leaking.
Prior art is artificial to the external diameter of cable in cable production process, carries out 5 groups of DATA REASONING every 2OO rice, then carries out seeing that test data input computer carries out file and preserves, and will adjust, but its detection frequency is limited if any error, can not Real-Time Monitoring.During manual detection, if any error information detection, then cable 200 meters just as waste product, and testing operation very loaded down with trivial details, inconvenient field management.
Utility model content
For solving the problems of the technologies described above, we have proposed a kind of cable production line of on-line checkingi, by laser diameter measuring instrument in real time to cable Real-Time Monitoring, simultaneously from industrial computer carry out logarithm factually time display, as data exceed the bound that industrial computer presets, production line automatic alarm also quits work, and reduces the fraction defective of product, reduces the working strength of testing staff simultaneously.
For achieving the above object, the technical solution of the utility model is as follows:
A cable production line for on-line checkingi, comprises paying out machine, plastic extruder, automatic tension control device, bosh, draw-gear and take-up;
Described paying out machine, automatic tension control device, plastic extruder, bosh, draw-gear and take-up are located on ground successively;
Laser diameter measuring instrument is provided with between described bosh and described take-up;
Described plastic extruder side is provided with industrial computer;
Described industrial computer is electrically connected with described laser diameter measuring instrument.
Preferably, described laser diameter measuring instrument comprises transmitting terminal and receiving terminal, and described transmitting terminal is laser diode, and described receiving terminal is provided with band pass filter and photelectric receiver, and described band pass filter is located near described photelectric receiver side.
Preferably, also wire storage device is provided with above described draw-gear; Described wire storage device rear end is also provided with de-watering apparatus, and described de-watering apparatus comprises hair-dryer.
Preferably, also comprise alarm lamp, described alarm lamp is electrically connected with described industrial computer, the electrical connection of described industrial computer and described plastic extruder.
Pass through technique scheme, the utility model passes through laser diameter measuring instrument in real time to cable Real-Time Monitoring, simultaneously from industrial computer carry out logarithm factually time display, as data exceed the bound that industrial computer presets, production line automatic alarm also quits work, reduce the fraction defective of product, reduce the working strength of testing staff simultaneously.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of the cable production line of a kind of on-line checkingi disclosed in the utility model embodiment.
Numeral and the corresponding component title represented by letter in figure:
1. paying out machine 2. plastic extruder 3. automatic tension control device 4. bosh 5. draw-gear 6. take-up 7. laser diameter measuring instrument 8. industrial computer 9. wire storage device 10. hair-dryer.
Embodiment
Below in conjunction with embodiment and embodiment, the utility model is described in further detail.
Embodiment.
As shown in Figure 1, a kind of cable production line of on-line checkingi, comprises paying out machine 1, plastic extruder 2, automatic tension control device 3, bosh 4, draw-gear 5 and take-up 6;
Described paying out machine, automatic tension control device, plastic extruder, bosh, draw-gear and take-up are located on ground successively;
Laser diameter measuring instrument 7 is provided with between described bosh and described take-up;
Described plastic extruder side is provided with industrial computer 8;
Described industrial computer is electrically connected with described laser diameter measuring instrument; Described laser diameter measuring instrument comprises transmitting terminal and receiving terminal, and described transmitting terminal is laser diode, and described receiving terminal is provided with band pass filter and photelectric receiver instrument, and described band pass filter is located near transmitting terminal side.
Preferably, wire storage device 9 is provided with between described laser diameter measuring instrument and described bosh; Described wire storage device rear end is also provided with de-watering apparatus 10, and described de-watering apparatus comprises hair-dryer and running roller, and described running roller is wound with cotton yarn.
Preferably, also comprise alarm lamp, described alarm lamp is electrically connected with described industrial computer, the electrical connection of described industrial computer and described plastic extruder.
The heart yearn of cable is placed on paying out machine, heart yearn is by plastic extruder, plastic extruder extrusion plastic makes it be coated on outside by die head, after shaping in bosh, cool, dewatering after cooling through wire storage device, the detection of the laser diameter measuring instrument that principal security is follow-up is accurate, because cable surface has moisture film can shine into the scattering of laser beam, cause the problem that laser detection external diameter is inaccurate.
The speed of production of existing cable production line is 200m/min, the data acquisition of adjustment laser diameter measuring instrument is 100/min, like this every 2 meters just once with regard to detection streamer external diameter and record the external diameter value of cable, image data on industrial computer is also presented on screen in real time, if exceed the threshold values up and down preset, industrial computer sends alarm signal, and alarm lamp is bright, and the die head of plastic extruder stops extrusion plastic, treat manually to adjust product line, after adjustment, proceed the production of cable.Cable production line of the present utility model, when reality uses, the data of the collection of its industrial computer comprise the external diameter value of cable, cable reel number, material and operator information, are very helpful to the processing procedure management and control in later stage.
Pass through technique scheme, the utility model passes through laser diameter measuring instrument in real time to cable Real-Time Monitoring, simultaneously from industrial computer carry out logarithm factually time display, as data exceed the bound that industrial computer presets, production line automatic alarm also quits work, reduce the fraction defective of product, reduce the working strength of testing staff simultaneously.
Above-described is only the cable production line preferred implementation of a kind of on-line checkingi of the present utility model; should be understood that; for the person of ordinary skill of the art; under the prerequisite not departing from the utility model creation design; can also make some distortion and improvement, these all belong to protection range of the present utility model.

Claims (4)

1. a cable production line for on-line checkingi, is characterized in that, comprises paying out machine, plastic extruder, automatic tension control device, bosh, draw-gear and take-up;
Described paying out machine, automatic tension control device, plastic extruder, bosh, draw-gear and take-up are located on ground successively;
Laser diameter measuring instrument is provided with between described bosh and described take-up;
Described plastic extruder side is provided with industrial computer;
Described industrial computer is electrically connected with described laser diameter measuring instrument.
2. the cable production line of a kind of on-line checkingi according to claim 1, it is characterized in that, described laser diameter measuring instrument comprises transmitting terminal and receiving terminal, described transmitting terminal is laser diode, described receiving terminal is provided with band pass filter and photelectric receiver, and described band pass filter is located near described photelectric receiver side.
3. the cable production line of a kind of on-line checkingi according to claim 2, is characterized in that, is also provided with wire storage device above described draw-gear; Described wire storage device rear end is also provided with de-watering apparatus, and described de-watering apparatus comprises hair-dryer.
4. the cable production line of a kind of on-line checkingi according to claim 3, is characterized in that, also comprise alarm lamp, and described alarm lamp is electrically connected with described industrial computer, the electrical connection of described industrial computer and described plastic extruder.
CN201420491464.2U 2014-08-28 2014-08-28 A kind of cable production line of on-line checkingi Expired - Fee Related CN204348433U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420491464.2U CN204348433U (en) 2014-08-28 2014-08-28 A kind of cable production line of on-line checkingi

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420491464.2U CN204348433U (en) 2014-08-28 2014-08-28 A kind of cable production line of on-line checkingi

Publications (1)

Publication Number Publication Date
CN204348433U true CN204348433U (en) 2015-05-20

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106531353A (en) * 2016-12-02 2017-03-22 江阴神创电子材料有限公司 Unwinding self-adaptive production assembly line of coaxial cable and production method of coaxial cable
CN106840075A (en) * 2017-02-15 2017-06-13 苏州科宝光电科技有限公司 Cable on-line detecting system
CN110926354A (en) * 2019-12-13 2020-03-27 芜湖市爱三迪电子科技有限公司 Wire rod diameter measuring device is used in production of 3D printing consumables
CN111837011A (en) * 2018-04-13 2020-10-27 梅勒菲尔股份有限公司 Surface scanner, arrangement and method for surface defect detection of cables
CN111993653A (en) * 2020-04-07 2020-11-27 德信线缆集团有限公司 Cable extrusion device
CN113091678A (en) * 2021-03-15 2021-07-09 上海申巨高温线有限公司 Detection device for high-temperature cable processing and processing technology thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106531353A (en) * 2016-12-02 2017-03-22 江阴神创电子材料有限公司 Unwinding self-adaptive production assembly line of coaxial cable and production method of coaxial cable
CN106840075A (en) * 2017-02-15 2017-06-13 苏州科宝光电科技有限公司 Cable on-line detecting system
CN111837011A (en) * 2018-04-13 2020-10-27 梅勒菲尔股份有限公司 Surface scanner, arrangement and method for surface defect detection of cables
CN110926354A (en) * 2019-12-13 2020-03-27 芜湖市爱三迪电子科技有限公司 Wire rod diameter measuring device is used in production of 3D printing consumables
CN111993653A (en) * 2020-04-07 2020-11-27 德信线缆集团有限公司 Cable extrusion device
CN113091678A (en) * 2021-03-15 2021-07-09 上海申巨高温线有限公司 Detection device for high-temperature cable processing and processing technology thereof

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150520

Termination date: 20170828