CN204348231U - A kind of three-dimensional multi-functional training platform - Google Patents
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Abstract
Description
技术领域 technical field
本实用新型涉及教学器材领域,具体为一种三维多功能实训平台。 The utility model relates to the field of teaching equipment, specifically a three-dimensional multifunctional training platform.
背景技术 Background technique
传统的教学实训平台为步进电机驱动滚珠丝杠组成的运动平台,步进电机采用开环控制,存在失步造成的误差,同时,由于机械传动惯量、刚性、磨损等原因,使得系统存在一定的跟踪误差,而且误差会积累,需要经常校核原点。 The traditional teaching and training platform is a motion platform composed of a stepping motor driven ball screw. The stepping motor adopts open-loop control, and there are errors caused by out-of-step. A certain tracking error, and the error will accumulate, need to check the origin frequently.
此外,传统的教学实训平台功能单一,对于PLC(Programmable Logic Controller可编程逻辑控制器)、单片机、数控机床及雕刻机等的课程实训,只能用来完成其中一类的实训。 In addition, the traditional teaching and training platform has a single function. For the course training of PLC (Programmable Logic Controller), single-chip microcomputer, CNC machine tool and engraving machine, it can only be used to complete one type of training.
发明内容 Contents of the invention
本实用新型的任务是提供一种三维多功能实训平台,降低误差,可进行多功能课程实训。 The task of the utility model is to provide a three-dimensional multifunctional training platform, which reduces errors and can carry out multifunctional course training.
本实用新型通过下述技术方案来实现: The utility model is realized through the following technical solutions:
一种三维多功能实训平台,其特征在于:包括矩形框架,以及在其上设置的X轴运动系统、Y轴运动系统和Z轴运动系统, A three-dimensional multifunctional training platform is characterized in that: it includes a rectangular frame, and an X-axis motion system, a Y-axis motion system, and a Z-axis motion system are arranged on it,
矩形框架的一侧面的控制板上设有用于安装控制器的安装位,安装可编程逻辑控制器、单片计算机、数字控制机床控制器或雕刻机控制器, The control panel on one side of the rectangular frame is provided with a mounting position for installing a controller, and a programmable logic controller, a single-chip computer, a digital control machine tool controller or an engraving machine controller are installed,
X轴运动系统、Y轴运动系统和Z轴运动系统分别与控制器电连接, The X-axis motion system, the Y-axis motion system and the Z-axis motion system are electrically connected to the controller respectively,
X轴运动系统、Y轴运动系统和Z轴运动系统上还分别设有光栅编码器,光栅编码器与控制器电连接,形成全闭环控制。 The X-axis motion system, the Y-axis motion system and the Z-axis motion system are also provided with grating encoders respectively, and the grating encoders are electrically connected with the controller to form a fully closed-loop control.
本实用新型进一步的改进方案包括: Further improvements of the utility model include:
所述光栅编码器为直尺型光栅编码器,直尺型光栅编码器包括光栅传感器和光栅尺。 The grating encoder is a ruler-type grating encoder, and the ruler-type grating encoder includes a grating sensor and a grating ruler.
所述X轴运动系统、所述Y轴运动系统和所述Z轴运动系统分别包括步进电机、滚珠丝杠、导轨及滑块, The X-axis motion system, the Y-axis motion system and the Z-axis motion system respectively include a stepping motor, a ball screw, a guide rail and a slider,
步进电机与所述控制器电连接并驱动滚珠丝杠,滚珠丝杠和导轨贯穿滑块,且滑块沿滚珠丝杠和导轨运动, The stepper motor is electrically connected to the controller and drives the ball screw, the ball screw and the guide rail pass through the slider, and the slider moves along the ball screw and the guide rail,
所述光栅编码器的光栅尺与导轨连接,光栅编码器的光栅传感器与滑块固定连接,光栅传感器与控制器电连接。 The grating ruler of the grating encoder is connected to the guide rail, the grating sensor of the grating encoder is fixedly connected to the slider, and the grating sensor is electrically connected to the controller.
所述控制器与触摸屏电连接。 The controller is electrically connected with the touch screen.
所述Z轴运动系统的所述滑块上固定连接有用于安装机械夹具的移动座,或者滑块上固定连接用于安装刀具的刀座。 The slider of the Z-axis motion system is fixedly connected with a moving seat for installing a mechanical fixture, or the slider is fixedly connected with a tool seat for installing a tool.
本实用新型的优点: Advantage of the utility model:
本实用新型通过安装位安装不同的控制器,可进行多功能课程实训,利用光栅编码器形成全闭环控制,降低误差。 The utility model installs different controllers at the installation positions, can carry out multi-functional course training, and uses a grating encoder to form a full closed-loop control to reduce errors.
附图说明 Description of drawings
图1为本实用新型的控制板示意图; Fig. 1 is the control panel schematic diagram of the present utility model;
图2为本实用新型X轴运动系统、Y轴运动系统和Z轴运动系统的示意图。 Fig. 2 is a schematic diagram of the X-axis motion system, the Y-axis motion system and the Z-axis motion system of the utility model.
具体实施方式 Detailed ways
实施例1: Example 1:
如图1,一种三维多功能实训平台,包括矩形框架1,以及在其上设置的X轴运动系统、Y轴运动系统和Z轴运动系统,矩形框架1的一侧面的控制板上设有用于安装控制器的安装位2,安装可编程逻辑控制器PLC、单片计算机(即单片机)、数字控制机床控制器或雕刻机控制器,进行多种课程实训;X轴运动系统、Y轴运动系统和Z轴运动系统分别与控制器电连接,控制器还与安装在矩形框架1其他侧面的触摸屏电连接,触摸屏与控制器进行通信,实现人机交互;X轴运动系统、Y轴运动系统和Z轴运动系统上还分别设有光栅编码器,光栅编码器与控制器电连接,形成全闭环控制。 As shown in Fig. 1, a kind of three-dimensional multifunctional training platform comprises a rectangular frame 1, and an X-axis motion system, a Y-axis motion system and a Z-axis motion system arranged thereon, and a control panel on one side of the rectangular frame 1 is provided with There is an installation position 2 for installing the controller, installing a programmable logic controller PLC, a single-chip computer (that is, a single-chip microcomputer), a digital control machine tool controller or an engraving machine controller, and performing a variety of course training; X-axis motion system, Y The axis motion system and the Z-axis motion system are electrically connected to the controller respectively, and the controller is also electrically connected to the touch screen installed on the other side of the rectangular frame 1, and the touch screen communicates with the controller to realize human-computer interaction; the X-axis motion system, the Y-axis The motion system and the Z-axis motion system are also provided with grating encoders respectively, and the grating encoders are electrically connected with the controller to form a fully closed-loop control.
所述矩形框架为铝合金框架。 The rectangular frame is an aluminum alloy frame.
光栅编码器为直尺型光栅编码器,直尺型光栅编码器包括光栅传感器和光栅尺。X轴运动系统、Y轴运动系统和Z轴运动系统分别包括步进电机、滚珠丝杠、导轨及滑块,控制板上还安装有步进电机驱动器,控制器通过步进电机驱动器驱动步进电机,带动与步进电机连接的滚珠丝杠运动,滚珠丝杠和导轨贯穿滑块,且滑块沿滚珠丝杠和导轨运动,光栅编码器的光栅尺与导轨连接,光栅编码器的光栅传感器与滑块固定连接,光栅传感器与控制器电连接。 The grating encoder is a ruler-type grating encoder, and the ruler-type grating encoder includes a grating sensor and a grating ruler. The X-axis motion system, the Y-axis motion system and the Z-axis motion system respectively include a stepper motor, a ball screw, a guide rail and a slider. A stepper motor driver is also installed on the control board, and the controller drives the stepper motor through the stepper motor driver. The motor drives the ball screw connected with the stepping motor, the ball screw and the guide rail pass through the slider, and the slider moves along the ball screw and the guide rail, the grating scale of the grating encoder is connected with the guide rail, and the grating sensor of the grating encoder It is fixedly connected with the slider, and the grating sensor is electrically connected with the controller.
本实施例中,如图2,安装位上安装PLC,所述X轴运动系统包括第一光栅编码器、第一步进电机驱动器32、第一步进电机33、第一滚珠丝杠34、第一导轨35及第一滑块36, PLC通过第一步进电机驱动器驱动32第一步进电机33,第一步进电机33通过第一联轴器37驱动第一滚珠丝杠34,第一滚珠丝杠34和第一导轨35贯穿第一滑块36,且第一滑块36沿第一滚珠丝杠34和第一导轨35运动,第一光栅编码器的第一光栅尺312与第一导轨35连接,第一光栅编码器的第一光栅传感器311与第一滑块36固定连接,第一光栅传感器311的读数头随第一滑块36的运动而运动,读取并记录第一滑块36在第一光栅尺312上的位置信息并反馈给PLC,PLC运算判断第一步进电机33是否有误差,如果有误差,PLC控制对第一步进电机33进行校准,从而实现精确定位,消除误差。 In this embodiment, as shown in Figure 2, the PLC is installed on the installation position, and the X-axis motion system includes a first grating encoder, a first stepping motor driver 32, a first stepping motor 33, a first ball screw 34, The first guide rail 35 and the first slide block 36, the PLC drives the first stepping motor 32 through the first stepping motor driver, and the first stepping motor 33 drives the first ball screw 34 through the first coupling 37, and the first stepping motor 33 drives the first ball screw 34 through the first coupling 37, A ball screw 34 and the first guide rail 35 pass through the first slider 36, and the first slider 36 moves along the first ball screw 34 and the first guide rail 35, the first grating ruler 312 of the first grating encoder and the first A guide rail 35 is connected, the first grating sensor 311 of the first grating encoder is fixedly connected with the first slider 36, and the reading head of the first grating sensor 311 moves with the movement of the first slider 36 to read and record the first The position information of the slider 36 on the first grating ruler 312 is fed back to the PLC, and the PLC calculates whether there is an error in the first stepping motor 33. If there is an error, the PLC controls the calibration of the first stepping motor 33, thereby realizing accurate Positioning to eliminate errors.
所述Y轴运动系统包括第二光栅编码器、第二步进电机驱动器42、第二步进电机43、第二滚珠丝杠44、第二导轨45及第二滑块46,PLC通过第二步进电机驱动器驱动第二步进电机43,第二步进电机43通过第二联轴器47驱动第二滚珠丝杠44,第二滚珠丝杠44和第二导轨45贯穿第二滑块46,且第二滑块46沿第二滚珠丝杠44和第二导轨运动45,第二光栅编码器的第二光栅尺412与第二导轨45连接,第二光栅编码器的第二光栅传感器411与第二滑块46固定连接,第二光栅传感器411的读数头随第二滑块46的运动而运动,读取并记录第二滑块46在第二光栅尺412上的位置信息并反馈给PLC,PLC运算判断第二步进电机43是否有误差,如果有误差,PLC控制对第二步进电机43进行校准,从而实现精确定位,消除误差。 The Y-axis motion system includes a second grating encoder, a second stepper motor driver 42, a second stepper motor 43, a second ball screw 44, a second guide rail 45 and a second slider 46, and the PLC passes through the second The stepping motor driver drives the second stepping motor 43, the second stepping motor 43 drives the second ball screw 44 through the second coupling 47, the second ball screw 44 and the second guide rail 45 pass through the second slider 46 , and the second slider 46 moves along the second ball screw 44 and the second guide rail 45, the second grating scale 412 of the second grating encoder is connected with the second guide rail 45, and the second grating sensor 411 of the second grating encoder Fixedly connected with the second slider 46, the reading head of the second grating sensor 411 moves with the movement of the second slider 46, reads and records the position information of the second slider 46 on the second grating ruler 412 and feeds it back to PLC, PLC operation judges whether there is an error in the second stepping motor 43, if there is an error, the PLC controls to calibrate the second stepping motor 43, thereby realizing precise positioning and eliminating the error.
所述Z轴运动系统包括第三光栅编码器、第三步进电机驱动器52、第三步进电机53、第三滚珠丝杠54、第三导轨55及第三滑块56,PLC通过第三步进电机驱动器52驱动第三步进电机53,带动与第三步进电机53连接的第三滚珠丝杠54运动,第三滚珠丝杠54和第三导轨55贯穿第三滑块56,且第三滑块56沿第三滚珠丝杠54和第三导轨55运动,第三光栅编码器的第三光栅尺512与第三导轨55连接,第三光栅编码器的第三光栅传感器511与第三滑块56固定连接,第三光栅传感器511的读数头随第三滑块56的运动而运动,读取并记录第三滑块56在第三光栅尺512上的位置信息并反馈给PLC,PLC运算判断第三步进电机53是否有误差,如果有误差,PLC控制对第三步进电机53进行校准,从而实现精确定位,消除误差。 Described Z-axis motion system comprises the 3rd grating encoder, the 3rd stepper motor driver 52, the 3rd stepper motor 53, the 3rd ball screw 54, the 3rd guide rail 55 and the 3rd slider 56, PLC passes the 3rd The stepper motor driver 52 drives the third stepper motor 53, drives the third ball screw 54 connected with the third stepper motor 53 to move, the third ball screw 54 and the third guide rail 55 run through the third slider 56, and The third slider 56 moves along the third ball screw 54 and the third guide rail 55, the third grating ruler 512 of the third grating encoder is connected with the third guide rail 55, the third grating sensor 511 of the third grating encoder is connected with the third guide rail 55 Three sliders 56 are fixedly connected, and the reading head of the third grating sensor 511 moves with the movement of the third slider 56, reads and records the position information of the third slider 56 on the third grating ruler 512 and feeds it back to PLC, The PLC operation judges whether there is an error in the third stepping motor 53, and if there is an error, the PLC controls to calibrate the third stepping motor 53, thereby realizing precise positioning and eliminating the error.
所述Z轴运动系统的第三滑块56上固定连接有用于安装机械夹具57的移动座,第三滑块上还设有与控制器电连接的两个直流电机58,控制机械夹具57的开合,用于模拟机械手搬运试管等小件物品。 The third slider 56 of the Z-axis motion system is fixedly connected with a mobile seat for installing the mechanical fixture 57, and the third slider is also provided with two DC motors 58 electrically connected to the controller to control the movement of the mechanical fixture 57. Opening and closing, used to simulate the manipulator to carry small items such as test tubes.
上述光栅编码器可由旋转型光栅编码器替换。 The above grating encoder can be replaced by a rotary type grating encoder.
在第一滚珠丝杠34、第二滚珠丝杠44及第三滚珠丝杠54的两端分别设有限位装置,保护光栅编码器的读数头。 Limiting devices are provided at both ends of the first ball screw 34 , the second ball screw 44 and the third ball screw 54 to protect the reading head of the grating encoder.
实施例2: Example 2:
在实施例1的基础上,做如下改进: On the basis of embodiment 1, do following improvement:
在控制板的安装座上安装数字控制机床控制器或雕刻机控制器,相应地,Z轴运动系统的第三滑块上固定连接刀座,用于安装刀具,模拟数控机床或雕刻机工作原理课程实训。 Install the digital control machine tool controller or engraving machine controller on the mounting seat of the control board. Correspondingly, the third slider of the Z-axis motion system is fixedly connected with the knife seat for installing the tool and simulating the working principle of the CNC machine tool or engraving machine. Course training.
本实用新型不局限于上述具体实施方式,本领域的普通技术人员根据本发明做出的进一步拓展均落入本实用新型的保护范围。 The utility model is not limited to the above-mentioned specific implementation manners, and further developments made by those skilled in the art according to the present invention all fall within the protection scope of the utility model.
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