CN204342673U - The production system of porcelain brick - Google Patents
The production system of porcelain brick Download PDFInfo
- Publication number
- CN204342673U CN204342673U CN201420789245.2U CN201420789245U CN204342673U CN 204342673 U CN204342673 U CN 204342673U CN 201420789245 U CN201420789245 U CN 201420789245U CN 204342673 U CN204342673 U CN 204342673U
- Authority
- CN
- China
- Prior art keywords
- cinder
- equipment
- carried out
- ball mill
- porcelain brick
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Disintegrating Or Milling (AREA)
Abstract
The utility model discloses a kind of production system of porcelain brick, comprising: pretreated cinder pretreatment unit is carried out to cinder; Be connected with cinder pretreatment unit, for carrying out the dosing unit of mix to the raw materials for production of porcelain brick; Be connected with dosing unit, for the shaped device be pressed to the raw materials for production after mix; Be connected with shaped device, for the agglomerating plant sintered the adobe after compression moulding; Wherein, described cinder pretreatment unit at least comprises magnetic plant, ball mill, equipment for removing ferric ion and settling bowl, and described magnetic plant, ball mill, equipment for removing ferric ion and settling bowl set gradually.The porcelain brick whiteness that the utility model obtains is high, High anti bending strength.
Description
Technical field
The utility model relates to building material technical field, particularly a kind of production system of porcelain brick.
Background technology
China's building trade is very huge to the demand of porcelain brick, and conventional porcelain brick needs sand class non-plastic raw material mostly, and sand class non-plastic raw material is all obtain from mountain, need to divest epidermis vegetation and massif top layer viscosity loess, very big to environmental influence, damage National Forest, cause soil erosion simultaneously.
On the other hand, industrial cinder output is very large, although some environmental protection recycling approach, such as: be added into processing cement, system municipal administration brick etc., add-on is few, and usage quantity is few, far from can digest the cinder amount produced every day, and value-added content of product is low.
Also useful cinder is introduced as the use of porcelain brick raw material at present, but the quality of product is low, the regular quality test item of porcelain brick product: the various aspects of performance such as whiteness, folding strength, water-intake rate, all do not reach the index request of currently available products.Specifically, prior art is all that cinder and other mud, sand class raw material are added ball mill, carry out deironing after ball milling pulping, owing to containing mud in slurry, slurry fluidity is poor, viscosity is large, so deironing is not thorough, cause last finished product whiteness out very low, and owing to there being the existence of mud, grinding efficiency is low, expends more electricity.Further, the general calcium content of existing cinder very high (calcium content reaches about 5-6%), hard-to-sinter, the void content causing brick finished product after burning till is high, thus cause the finished product water-intake rate higher (water-intake rate reaches about 0.5%) that burns till, folding strength lower (folding strength only has about 1400N).
For this reason, the utility model provides a kind of production system of porcelain brick, is intended to produce that whiteness is high, the porcelain brick of High anti bending strength.
Utility model content
Technical problem to be solved in the utility model is, provides a kind of production system of porcelain brick, and its obtained porcelain brick whiteness is high, High anti bending strength.
Technical problem to be solved in the utility model is, provides a kind of production system of porcelain brick, and effective save energy, reduces costs.
For reaching above-mentioned technique effect, the utility model provides a kind of production system of porcelain brick, comprising:
Pretreated cinder pretreatment unit is carried out to cinder;
Be connected with cinder pretreatment unit, for carrying out the dosing unit of mix to the raw materials for production of porcelain brick, the raw materials for production of described porcelain brick comprise the cinder through the process of cinder pretreatment unit;
Be connected with dosing unit, for the shaped device be pressed to the raw materials for production after mix;
Be connected with shaped device, for the agglomerating plant sintered the adobe after compression moulding;
Wherein, described cinder pretreatment unit at least comprises magnetic plant, ball mill, equipment for removing ferric ion and settling bowl, and described magnetic plant, ball mill, equipment for removing ferric ion and settling bowl set gradually.
As the improvement of such scheme, described cinder pretreatment unit comprises:
For the vibratory screening apparatus that cinder is carried out filtering;
Be connected with described vibratory screening apparatus, for cinder being carried out the magnetic plant of iron recovery;
Be connected with described magnetic plant, for cinder being carried out the ball mill of ball-milling processing;
Be connected with described ball mill, for cinder being carried out the equipment for removing ferric ion of iron powder recovery;
Be connected with described equipment for removing ferric ion, for cinder being carried out the settling bowl of settlement treatment, described settling bowl is connected with the first feeding device for dropping into SYNTHETIC OPTICAL WHITNER;
Be connected with described settling bowl, for cinder being carried out the pressure filter of press filtration process;
Be connected with described pressure filter, for by withering for cinder drying plant.
As the improvement of such scheme, described cinder pretreatment unit also comprises the second feeding device for dropping into raw talcum, described second feeding device with ball mill or/and drying plant is connected.
As the improvement of such scheme, described vibratory screening apparatus is 6-10 mesh sieve; Described SYNTHETIC OPTICAL WHITNER is soda ash, vat powder or sulfuric acid.
As the improvement of such scheme, described cinder pretreatment unit also comprises crusher, and described crusher is placed between vibratory screening apparatus and magnetic plant.
As the improvement of such scheme, described cinder pretreatment unit also comprises tank, and described tank is connected with settling bowl, pressure filter, for storing the water that cinder is removed after settling bowl, pressure filter process.
Described tank is connected with ball mill, for adding water in the ball-milling processing process of cinder;
Described tank is connected with the connecting pipe between ball mill, equipment for removing ferric ion, before carrying out iron powder recovery at cinder, add water.
Described tank is connected by the connecting pipe between water pump and ball mill and ball mill, equipment for removing ferric ion.
As the improvement of such scheme, described shaped device comprises:
For the raw materials for production after mix being carried out the ball mill of ball milling slurrying;
Be connected with ball mill, the slurry for ball milling slurrying being obtained carries out sieving the iron removal by filtration equipment of deironing;
Be connected with iron removal by filtration equipment, the slurry for deironing of sieving being obtained carries out the homogenization installation of homogenizing process;
Be connected with homogenization installation, for the slurry after homogenizing being carried out the Spray granulation equipment of mist projection granulating;
Be connected with Spray granulation equipment, for powder is carried out old old equipment;
Be connected with old equipment, for the press that the powder after old is pressed.
As the improvement of such scheme, described agglomerating plant comprises:
Dry drying plant is carried out in adobe for compression moulding being obtained;
Be connected with drying plant, for dried adobe being carried out the printing equipment of stamp;
Be connected with printing equipment, for the kiln that the adobe after stamp is carried out burning till.
Implement the utility model and there is following beneficial effect:
The utility model provides a kind of production system of porcelain brick, comprises cinder pretreatment unit, dosing unit, shaped device and agglomerating plant.Wherein, cinder pretreatment unit at least comprises magnetic plant, ball mill, equipment for removing ferric ion and settling bowl, and magnetic plant, ball mill, equipment for removing ferric ion and settling bowl set gradually.First cinder raw material is carried out first time deironing by magnetic plant before brickmaking, then by ball mill, independent ball milling is carried out to cinder, again by equipment for removing ferric ion deironing individually after ball milling to certain fineness, add SYNTHETIC OPTICAL WHITNER by settling bowl after deironing and remove the metals such as iron, titanium, vanadium.Owing to being the cinder that independent burning is crossed, in slurry, between particle, there is no viscosity, so pulp flow performance is good, metal can be removed very thoroughly, greatly improve the whiteness of finished product.And due to slurry be do not have sticking, grinding efficiency can be improved widely, reduce current consumption, reduce costs.
Cinder pretreatment unit also comprises the second feeding device for dropping into raw talcum, second feeding device is connected with ball mill and/or drying plant, raw talcum adds in mechanical milling process or last finished product, MgO contained by it can form special microcosmic crystalline structure with Al, the Si in the CaO in cinder and ceramic convenient source, overcome the high problem causing void content of calcium contents, improve the whiteness of finished product, reduce the water-intake rate of finished product, improve folding strength.
In addition, the metals such as the iron of removing, titanium, vanadium can also reclaim by the utility model, economize on resources; Whole treating processes, without solid discharge, meets the requirement of environmental protection and energy saving.
Accompanying drawing explanation
Fig. 1 is the structural representation of the production system of the utility model porcelain brick;
Fig. 2 is the structural representation of the pretreatment unit one of cinder shown in Fig. 1 embodiment;
Fig. 3 is the structural representation of the another embodiment of the pretreatment unit of cinder shown in Fig. 1;
Fig. 4 is the structural representation of another embodiment of the pretreatment unit of cinder shown in Fig. 1;
Fig. 5 is the structural representation of shaped device shown in Fig. 1;
Fig. 6 is the structural representation of agglomerating plant shown in Fig. 1.
Embodiment
For making the purpose of this utility model, technical scheme and advantage clearly, below in conjunction with accompanying drawing, the utility model is described in further detail.
As shown in Figure 1, the utility model provides a kind of production system of porcelain brick, comprising:
Pretreated cinder pretreatment unit 1 is carried out to cinder; Be connected with cinder pretreatment unit 1, for carrying out the dosing unit 2 of mix to the raw materials for production of porcelain brick, the raw materials for production of described porcelain brick comprise the cinder through the process of cinder pretreatment unit; Be connected with dosing unit 2, for the shaped device 3 be pressed to the raw materials for production after mix; Be connected with shaped device 3, for the agglomerating plant 4 sintered the adobe after compression moulding.
Wherein, described cinder pretreatment unit 1 at least comprises magnetic plant 12, ball mill 13, equipment for removing ferric ion 14 and settling bowl 15, and described magnetic plant 12, ball mill 13, equipment for removing ferric ion 14 and settling bowl 15 set gradually.
First cinder raw material is carried out first time deironing by magnetic plant 12 before brickmaking, then independent ball milling is carried out by ball mill 13 pairs of cinders, again by equipment for removing ferric ion 14 deironing individually after ball milling to certain fineness, add SYNTHETIC OPTICAL WHITNER by settling bowl 15 after deironing and remove the metals such as iron, titanium, vanadium.Owing to being the cinder that independent burning is crossed, in slurry, between particle, there is no viscosity, so pulp flow performance is good, metal can be removed very thoroughly, greatly improve the whiteness of finished product.And due to slurry be do not have sticking, grinding efficiency can be improved widely, reduce current consumption, reduce costs.
Concrete, provide the preferred embodiment of cinder pretreatment unit 1 see Fig. 2, Fig. 2, involving vibrations sieve 11, magnetic plant 12, ball mill 13, equipment for removing ferric ion 14, settling bowl 15, pressure filter 16 and drying plant 17.
Vibratory screening apparatus 11 is for filtering cinder.Described vibratory screening apparatus 11 is preferably 6-10 mesh sieve; Better, described vibratory screening apparatus 11 is 8 mesh sieves.
Magnetic plant 12 is connected with vibratory screening apparatus 11, for cinder is carried out iron recovery.Magnetic plant 12, according to the magnetic characteristic of material, will be separated from other materials containing magnetic material (iron).
Ball mill 13 is connected with magnetic plant 12, for cinder is carried out ball-milling processing.
Equipment for removing ferric ion 14 is connected with ball mill 13, for cinder is carried out iron powder recovery.
Settling bowl 15 is connected with equipment for removing ferric ion 14, and for cinder is carried out settlement treatment, described settling bowl 15 is connected with the first feeding device 18 for dropping into SYNTHETIC OPTICAL WHITNER.Described SYNTHETIC OPTICAL WHITNER is preferably soda ash, vat powder or sulfuric acid.
Pressure filter 16 is connected with settling bowl 15, for cinder is carried out press filtration process.
Drying plant 17 is connected with pressure filter 16, for cinder is carried out drying treatment.
First the less cinder of particle diameter is filtered out by vibratory screening apparatus 11 before brickmaking, then enter magnetic plant 12 and carry out first time deironing, independent ball milling is carried out again by ball mill 13 pairs of cinders, by equipment for removing ferric ion 14 deironing individually after ball milling to certain fineness, add SYNTHETIC OPTICAL WHITNER by settling bowl 15 after deironing and remove the metals such as iron, titanium, vanadium, and then remove moisture by pressure filter 16, remove moisture finally by drying plant 17, obtain finished product.
Owing to being the cinder that independent burning is crossed, in slurry, between particle, there is no viscosity, so pulp flow performance is good, metal can be removed very thoroughly, greatly improve the whiteness of finished product.And due to slurry be do not have sticking, grinding efficiency can be improved widely, reduce current consumption, reduce costs.
Better, described cinder pretreatment unit also comprises crusher 19, and crusher 19 is placed between vibratory screening apparatus 11 and magnetic plant 12, and the cinder coarse fodder for being screened by vibratory screening apparatus 11 enters magnetic plant 12 after pulverizing again, can grinding efficiency be improved, reduce the loss of ball milling stone simultaneously.
See Fig. 3, Fig. 3 provides the preferred another embodiment of cinder pretreatment unit 1, with the pretreatment unit of cinder shown in Fig. 21 unlike, described cinder pretreatment unit 1 also comprises the second feeding device 110 for dropping into raw talcum, and described second feeding device 110 is connected with ball mill 13 and/or drying plant 17.Raw talcum adds in mechanical milling process or last finished product, MgO contained by it can form special microcosmic crystalline structure with Al, the Si in the CaO in cinder and ceramic convenient source, overcome the high problem causing void content of calcium contents, improve the whiteness of finished product, reduce the water-intake rate of finished product, improve folding strength.
It should be noted that, the second feeding device 110 shown in Fig. 2 is all connected with ball mill 13 and drying plant 17.
See Fig. 4, Fig. 4 provides cinder pretreatment unit 1 another embodiment preferred, with the pretreatment unit of cinder shown in Fig. 21 unlike, described cinder pretreatment unit 1 also comprises tank 111, described tank 111 is connected with settling bowl 15, pressure filter 16, for storing the water that cinder is removed after settling bowl 15, pressure filter 16 process.
Described tank 111 the other end is connected with ball mill 13, for adding water in the ball-milling processing process of cinder.And described tank 111 is connected with the connecting pipe between ball mill 13, equipment for removing ferric ion 14, before carrying out iron powder recovery at cinder, add water.
Better, described tank 111 is connected by the connecting pipe between water pump 112 and ball mill 13 and ball mill 13, equipment for removing ferric ion 14.
Described cinder pretreatment unit 1 is provided with tank 111, water in whole cinder treating processes can be reused, the water specifically settling bowl 15, pressure filter 16 removed is added before mechanical milling process and iron powder reclaim again by water pump 112, and energy-conserving and environment-protective, reduce costs.And whole treating processes, without solid discharge, meets the requirement of environmental protection and energy saving.
Comprise see shaped device 3 shown in Fig. 5, Fig. 5: for the raw materials for production after mix being carried out the ball mill 31 of ball milling slurrying; Be connected with ball mill 31, the slurry for ball milling slurrying being obtained carries out sieving the iron removal by filtration equipment 32 of deironing; Be connected with iron removal by filtration equipment 32, the slurry for deironing of sieving being obtained carries out the homogenization installation 33 of homogenizing process; Be connected with homogenization installation 33, for the slurry after homogenizing being carried out the Spray granulation equipment 34 of mist projection granulating; Be connected with Spray granulation equipment 34, for powder is carried out old old equipment 35; Be connected with old equipment 35, for the press 36 that the powder after old is pressed.
Comprise see agglomerating plant 4 shown in Fig. 6, Fig. 6: dry drying plant 41 is carried out in the adobe for compression moulding being obtained; Be connected with drying plant 41, for dried adobe being carried out the printing equipment 42 of stamp; Be connected with printing equipment 42, for the kiln 43 that the adobe after stamp is carried out burning till.
To sum up, the production system that the utility model provides, improves grinding efficiency, improves the effect of deironing, substantially improves whiteness and the folding strength of product, and the metals such as the iron of removing, titanium, vanadium can be reclaimed, and economizes on resources.
The above is preferred implementation of the present utility model, should be understood that, although the utility model only gives above embodiment, but also provide many possible variants not needing to draw through creative work, though still cannot be exhaustive, but those skilled in the art are after reading over this specification sheets, in conjunction with common practise, more embodiment should be able to be associated, the spirit of the not unconventional the utility model claim of this type of embodiment, any type of equivalent replacement or some improvements and modifications all should be considered as the embodiment included by the utility model, belong to protection domain of the present utility model.
Claims (10)
1. a production system for porcelain brick, is characterized in that, comprising:
Pretreated cinder pretreatment unit is carried out to cinder;
Be connected with cinder pretreatment unit, for carrying out the dosing unit of mix to the raw materials for production of porcelain brick, the raw materials for production of described porcelain brick comprise the cinder through the process of cinder pretreatment unit;
Be connected with dosing unit, for the shaped device be pressed to the raw materials for production after mix;
Be connected with shaped device, for the agglomerating plant sintered the adobe after compression moulding;
Wherein, described cinder pretreatment unit at least comprises magnetic plant, ball mill, equipment for removing ferric ion and settling bowl, and described magnetic plant, ball mill, equipment for removing ferric ion and settling bowl set gradually.
2. the production system of porcelain brick as claimed in claim 1, it is characterized in that, described cinder pretreatment unit comprises:
For the vibratory screening apparatus that cinder is carried out filtering;
Be connected with described vibratory screening apparatus, for cinder being carried out the magnetic plant of iron recovery;
Be connected with described magnetic plant, for cinder being carried out the ball mill of ball-milling processing;
Be connected with described ball mill, for cinder being carried out the equipment for removing ferric ion of iron powder recovery;
Be connected with described equipment for removing ferric ion, for cinder being carried out the settling bowl of settlement treatment, described settling bowl is connected with the first feeding device for dropping into SYNTHETIC OPTICAL WHITNER;
Be connected with described settling bowl, for cinder being carried out the pressure filter of press filtration process;
Be connected with described pressure filter, for by withering for cinder drying plant.
3. the production system of porcelain brick as claimed in claim 2, it is characterized in that, described cinder pretreatment unit also comprises the second feeding device for dropping into raw talcum, described second feeding device with ball mill or/and drying plant is connected.
4. the production system of porcelain brick as claimed in claim 2, it is characterized in that, described vibratory screening apparatus is 6-10 mesh sieve; Described SYNTHETIC OPTICAL WHITNER is soda ash, vat powder or sulfuric acid.
5. the production system of the porcelain brick as described in any one of claim 2-4, is characterized in that, described cinder pretreatment unit also comprises crusher, and described crusher is placed between vibratory screening apparatus and magnetic plant.
6. the production system of the porcelain brick as described in any one of claim 2-4, is characterized in that, described cinder pretreatment unit also comprises tank, and described tank is connected with settling bowl, pressure filter, for storing the water that cinder is removed after settling bowl, pressure filter process.
7. the production system of porcelain brick as claimed in claim 6, it is characterized in that, described tank is connected with ball mill, for adding water in the ball-milling processing process of cinder;
Described tank is connected with the connecting pipe between ball mill, equipment for removing ferric ion, before carrying out iron powder recovery at cinder, add water.
8. the production system of porcelain brick as claimed in claim 7, is characterized in that, described tank is connected by the connecting pipe between water pump and ball mill and ball mill, equipment for removing ferric ion.
9. the production system of porcelain brick as claimed in claim 1, it is characterized in that, described shaped device comprises:
For the raw materials for production after mix being carried out the ball mill of ball milling slurrying;
Be connected with ball mill, the slurry for ball milling slurrying being obtained carries out sieving the iron removal by filtration equipment of deironing;
Be connected with iron removal by filtration equipment, the slurry for deironing of sieving being obtained carries out the homogenization installation of homogenizing process;
Be connected with homogenization installation, for the slurry after homogenizing being carried out the Spray granulation equipment of mist projection granulating;
Be connected with Spray granulation equipment, for powder is carried out old old equipment;
Be connected with old equipment, for the press that the powder after old is pressed.
10. the production system of porcelain brick as claimed in claim 1, it is characterized in that, described agglomerating plant comprises:
Dry drying plant is carried out in adobe for compression moulding being obtained;
Be connected with drying plant, for dried adobe being carried out the printing equipment of stamp;
Be connected with printing equipment, for the kiln that the adobe after stamp is carried out burning till.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420789245.2U CN204342673U (en) | 2014-12-15 | 2014-12-15 | The production system of porcelain brick |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420789245.2U CN204342673U (en) | 2014-12-15 | 2014-12-15 | The production system of porcelain brick |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204342673U true CN204342673U (en) | 2015-05-20 |
Family
ID=53225958
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420789245.2U Active CN204342673U (en) | 2014-12-15 | 2014-12-15 | The production system of porcelain brick |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204342673U (en) |
-
2014
- 2014-12-15 CN CN201420789245.2U patent/CN204342673U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110642601B (en) | Water-retaining brick prepared by taking gasification furnace slag as raw material and preparation method thereof | |
| CN105948803A (en) | Preparing method for aerated concrete products | |
| CN106517720B (en) | A kind of sewage sludge multistage based on multiple spot into mud couples sheet frame filter-press dehydration device and its application method | |
| CN102826827A (en) | Sintering pitchers brick with ceramics polishing slag serving as main material and production method of sintering pitchers brick | |
| CN104496413A (en) | Processing technology for porcelain tile | |
| CN103193424A (en) | Method for producing pervious concrete through comprehensive utilization of coal gangues | |
| CN107805043A (en) | A kind of method that thin mine tailing and kaolin inferior prepare medium-to-high grade kaolin clay for ceramic | |
| CN106365570A (en) | Autoclaved brick prepared from waste clay brick and preparation method thereof | |
| CN204342673U (en) | The production system of porcelain brick | |
| CN204550406U (en) | A kind of freezing regenerating unit of discarded concrete | |
| CN104496486B (en) | The production system of Imitation Rock Porcelain Tiles | |
| CN204339982U (en) | The production system of the cinder that Imitation Rock Porcelain Tiles processed is special | |
| CN103496933A (en) | Preparation method of high-ferrosilicon tailing autoclaved brick | |
| CN104526868B (en) | The production system of the special cinder of Imitation Rock Porcelain Tiles processed | |
| CN103553465B (en) | A kind of rejected material solidifying agent containing modified Nano carbide slag | |
| CN108373334B (en) | 3D printing slurry based on waste ceramic recycling and preparation method of special binder thereof | |
| CN110317044A (en) | A kind of ecological garden environmental protection brick and preparation method thereof using the preparation of full waste material | |
| CN202688121U (en) | Waste muddy water recycling system | |
| CN104609833A (en) | Porcelain tile preparation method | |
| CN204746088U (en) | Carbide slag and lime stone desulfurizer exchange device among wet flue gas desulfurization | |
| CN108855549A (en) | A kind of building waste crushing system | |
| CN104496411B (en) | Imitation Rock Porcelain Tiles | |
| CN110756315B (en) | Lump coal washing method of coal washing system | |
| CN208661364U (en) | A kind of building waste crushing system | |
| CN104003634B (en) | The technique of a kind of cement clinker production line cooperative disposal shell discarded object and processing system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |