CN204331415U - Two-wheel friction press process monitoring system - Google Patents
Two-wheel friction press process monitoring system Download PDFInfo
- Publication number
- CN204331415U CN204331415U CN201420188076.7U CN201420188076U CN204331415U CN 204331415 U CN204331415 U CN 204331415U CN 201420188076 U CN201420188076 U CN 201420188076U CN 204331415 U CN204331415 U CN 204331415U
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- brick
- brick machine
- monitoring system
- storage device
- process monitoring
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- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000012544 monitoring process Methods 0.000 title claims abstract description 18
- 239000011449 brick Substances 0.000 claims abstract description 95
- 238000013500 data storage Methods 0.000 claims abstract description 22
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 14
- 229910052742 iron Inorganic materials 0.000 claims description 7
- 238000007639 printing Methods 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000007726 management method Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 3
- 238000004886 process control Methods 0.000 abstract description 3
- 238000003908 quality control method Methods 0.000 abstract description 3
- 230000007774 longterm Effects 0.000 description 6
- 238000004891 communication Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 239000012634 fragment Substances 0.000 description 5
- 230000005611 electricity Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000013307 optical fiber Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model relates to a kind of two-wheel friction press process monitoring system, comprise data collector, data storage device and master controller, described data collector and described data storage device communicate to connect, and described data storage device and master controller communicate to connect.By setting up brick machine process monitoring system, the data such as the quantity that the power consumption of the duty of brick machine, beginning and ending time, peening hammer, every platform brick machine and per tour are produced man-hour being gathered, files, relatively and can inquire about or printing reports afterwards; And the operating personnel of every for per tour platform press, brick, output, power consumption can be formed report printing, providing foundation to production management, by resistance to for finished product material quality control by controlling postpartum to advance to process control, improving finished product refractory brick quality.
Description
Technical field
The utility model relates to the control field of two-wheel friction press, is specifically related to a kind of two-wheel friction press process monitoring system.
Background technology
Two-wheel friction press is the major equipment that finished product refractory brick is produced, and the quality requirements of existing market to refractory brick is more and more higher.In order to realize the high-quality that refractory brick is produced, brick machine presses brick to need to hit in strict accordance with technological requirement the hammer of regulation at every turn, if can not control the quality that peening hammer just can not ensure finished product refractory brick.Because being mostly manual operation brick machine at present, being difficult to its operation of checking and whether meeting process stipulation.Produce more than one of brick machine on line, whether the operation that managerial personnel can not grasp every platform brick machine condition of production and operating personnel simultaneously meets technological standards.
Present production line needs to realize robotization high standard, not only need to be grasped the peening hammer of every block refractory brick, and the quantity of refractory brick that the power consumption of every platform brick machine, per tour are produced man-hour also needs accurate perception, so could realize high-quality, standardized management to the production of refractory brick.
Utility model content
The technical problems to be solved in the utility model is to provide the two-wheel friction press process monitoring system that a kind of quantity can produced man-hour the peening hammer of every block brick time, every platform brick machine electrisity consumption and per tour is carried out data acquisition and compared.
For solving the problems of the technologies described above, the utility model relates to a kind of two-wheel friction press process monitoring system, comprise data collector, data storage device and master controller, described data collector and described data storage device communicate to connect, and described data storage device and master controller communicate to connect.Communication connection is the one of electrical connection, is mainly used in the Signal transmissions between device.
Preferably, described two-wheel friction press process monitoring system also comprises at least one brick machine, and described brick machine comprises tup and large arm.
Preferably, the tup of described brick machine fixes movable buting iron, proximity switch is fixed in the side near tup in the large arm of described brick machine.Proximity switch is for gathering the cycle of tup to fragment of brick.When the distance of movable buting iron and proximity switch sensitive surface reaches the distance making proximity switch generation action, do not need Mechanical Contact and apply any pressure to make switch motion, i.e. gauge tap on-off, thus make data storage device send steering order to count.
Preferably, described brick machine large arm is fixed the proximity switch of about two correspondences.Two proximity switches combine and detect slide block knee-action, and one back and forth for brick machine hits once.
Preferably, described data collector comprises the proximity switch being arranged at brick machine large arm and the watt-hour meter being arranged at brick machine inside.Watt-hour meter is for gathering the electrisity consumption information of brick machine.
Preferably, described brick machine comprises run switch and brick output button.Run switch controls startup and the closedown of brick machine, and operation feedback signal is flowed to master controller through data storage device.After every block brick reaches default cycle, manually press brick output button, data storage device stops counting, after completing brick output, enters the strike of next block brick, restarts counting.
A kind of preferred version of the present utility model, described data storage device comprises the Siemens S7-400 PLC carrying out respectively with described data collector, run switch and brick output button communicating to connect.Described Siemens S7-400 PLC gathers the data of each press watt-hour meter by modbus communication, calculate electric degree number; The while of described Siemens S7-400 PLC, the make-and-break signal of collection site each the upper and lower proximity switch of brick machine carries out the counting of fragment of brick cycle; Above-mentioned electric degree number and cycle are transferred to master controller by Ethernet; Run switch also passes to master controller through described Siemens S7-400 PLC with the feedback signal going out to turn button.Master controller act as real-time displaying scene state, filing preserve historical record, printing reports.
Another kind of preferred version, described data storage device comprises the Siemens S7-200PLC controller that to carry out with described watt-hour meter communicating to connect and carries out with the proximity switch of described brick machine, run switch and brick output button the Siemens S7-400 PLC that communicates to connect.Described Siemens S7-200PLC controller is connected with described Siemens S7-400 PLC by Ethernet, and the ethernet ip address of S7-200PLC and S7-400PLC is all arranged on master controller.Described Siemens S7-200PLC controller gathers the data of each press watt-hour meter by modbus communication, calculate electric degree number and to be connected with S7-400PLC by Ethernet data are passed to S7-400PLC; The signal run switch that S7-400PLC gathers data and process scene each the upper and lower proximity switch of press that S7-200PLC sends over simultaneously also passes to master controller through described Siemens S7-400 PLC with the feedback signal going out to turn button.Master controller act as real-time displaying scene state, filing preserve historical record, printing reports.
WINCC(Windows Control Center in master controller, form control center) picture making mainly comprises: 1. key frame → file; 2. print screen → carry out report printing; 3. hammer time inquiry picture → carry out hammer, press start-stop time and the inquiry of brick output signal; 4. output form long term archival picture; 5. electricity form long term archival picture.
The beneficial effects of the utility model are as follows: by setting up brick machine process monitoring system, gather, file, relatively and can inquire about or printing reports afterwards to data such as the quantity that the power consumption of the duty of brick machine, beginning and ending time, peening hammer, every platform brick machine and per tour are produced man-hour; And the operating personnel of every for per tour platform press, brick, output, power consumption can be formed report printing, providing foundation to production management, by resistance to for finished product material quality control by controlling postpartum to advance to process control, improving finished product refractory brick quality.
Accompanying drawing explanation
Fig. 1 is the connection diagram of the utility model embodiment one S7-400PLC and each brick machine data collector;
Fig. 2 is the connection diagram of the utility model embodiment one S7-400PLC and master controller;
Fig. 3 is the connection diagram of the utility model embodiment two S7-200PLC and each brick machine watt-hour meter;
Fig. 4 be the utility model embodiment two S7-400PLC and each brick machine proximity switch, go out to turn the connection diagram of button, run switch;
Fig. 5 is the connection diagram between the utility model embodiment two S7-200PLC, S7-400PLC and master controller.
Embodiment
In order to make the purpose of this utility model, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
Embodiment one
As shown in Figure 1, 2, two-wheel friction press process monitoring system of the present utility model, comprise data collector, data storage device and master controller, wherein data storage device is Siemens S7-400 PLC, the data of multiple stage brick machine can be gathered simultaneously, set scene totally 16 brick machines in the present embodiment, communicate to connect with S7-400PLC simultaneously.Lay optical fiber between S7-400PLC with master controller to carry out Ethernet and be connected.
Data collector comprises watt-hour meter and the proximity switch of each brick machine.Watt-hour meter is for gathering the electrisity consumption information of brick machine.Described brick machine comprises tup and large arm, and the tup of described brick machine fixes movable buting iron, and proximity switch is fixed in the side near tup in the large arm of described brick machine.Proximity switch is for gathering the cycle of tup to fragment of brick.When the distance of movable buting iron and proximity switch sensitive surface reaches the distance making proximity switch generation action, do not need Mechanical Contact and apply any pressure to make switch motion, i.e. gauge tap on-off, thus make data storage device send steering order to count.Described brick machine large arm is fixed the proximity switch of about two correspondences.Two proximity switches combine and detect slide block knee-action, and one back and forth for brick machine hits once.Brick machine also arranged run switch and go out to turn button, also communicating to connect with described S7-400PLC, signal can be issued S7-400PLC.
Described Siemens S7-400 PLC gathers the data of each press watt-hour meter by modbus communication, calculate electric degree number; The while of described Siemens S7-400 PLC, the make-and-break signal of collection site each the upper and lower proximity switch of brick machine carries out the counting of fragment of brick cycle; Above-mentioned electric degree number and cycle are transferred to master controller by Ethernet; Run switch also passes to master controller through described Siemens S7-400 PLC with the feedback signal going out to turn button.Can also by per tour staff the personal information typing master controller system such as job number, swipe the card when staff carries out execute-in-place and carry out or directly log in, make master controller can record the job information of work at present personnel.Master controller act as real-time displaying scene state, filing preserve historical record, printing reports.
WINCC picture making in master controller mainly comprises: 1. key frame → file; 2. print screen → carry out report printing; 3. hammer time inquiry picture → carry out hammer, press start-stop time and the inquiry of brick output signal; 4. output form long term archival picture; 5. electricity form long term archival picture.
Embodiment two
As shown in Fig. 3,4,5, two-wheel friction press process monitoring system of the present utility model, comprise data collector, data storage device and master controller, wherein data storage device comprises Siemens S7-200PLC and Siemens S7-400 PLC, the data of multiple stage brick machine can be gathered simultaneously, set scene totally 16 brick machines in the present embodiment, communicate to connect with S7-200PLC and S7-400PLC simultaneously.Lay optical fiber between S7-200PLC and S7-400PLC with master controller to carry out Ethernet and be connected, the IP address of 7-200PLC and S7-400PLC is all arranged on master controller.
Data collector comprises watt-hour meter and the proximity switch of each brick machine.Watt-hour meter is for gathering the electrisity consumption information of brick machine.The watt-hour meter of 16 brick machines all communicates to connect with S7-200PLC.Described brick machine comprises tup and large arm, and the tup of described brick machine fixes movable buting iron, and proximity switch is fixed in the side near tup in the large arm of described brick machine.Proximity switch is for gathering the cycle of tup to fragment of brick.When the distance of movable buting iron and proximity switch sensitive surface reaches the distance making proximity switch generation action, do not need Mechanical Contact and apply any pressure to make switch motion, i.e. gauge tap on-off, thus make data storage device send steering order to count.Described brick machine large arm is fixed the proximity switch of about two correspondences.Two proximity switches combine and detect slide block knee-action, and one back and forth for brick machine hits once.Brick machine also arranged run switch and go out to turn button, also communicating to connect with described S7-400PLC, signal can be issued S7-400PLC.
Described Siemens S7-200PLC controller gathers the data of each press watt-hour meter by modbus communication, calculate electric degree number and to be connected with S7-400PLC by Ethernet data are passed to S7-400PLC; The signal run switch that S7-400PLC gathers data and process scene each the upper and lower proximity switch of press that S7-200PLC sends over simultaneously also passes to master controller through described Siemens S7-400 PLC with the feedback signal going out to turn button.Can also by per tour staff the personal information typing master controller system such as job number, swipe the card when staff carries out execute-in-place and carry out or directly log in, make master controller can record the job information of work at present personnel.Master controller act as real-time displaying scene state, filing preserve historical record, printing reports.
WINCC(Windows Control Center in master controller, form control center) picture making mainly comprises: 1. key frame → file; 2. print screen → carry out report printing; 3. hammer time inquiry picture → carry out hammer, press start-stop time and the inquiry of brick output signal; 4. output form long term archival picture; 5. electricity form long term archival picture.
By setting up brick machine process monitoring system, the data such as the quantity that the power consumption of the duty of brick machine, beginning and ending time, peening hammer, every platform brick machine and per tour are produced man-hour being gathered, files, relatively and can inquire about or printing reports afterwards; And the operating personnel of every for per tour platform press, brick, output, power consumption can be formed report printing, providing foundation to production management, by resistance to for finished product material quality control by controlling postpartum to advance to process control, improving finished product refractory brick quality.
Be more than better embodiment of the present utility model, but protection domain of the present utility model is not limited thereto.Any those of ordinary skill in the art are in the technical scope disclosed by the utility model, and the conversion expected without creative work or replacement, all should be encompassed within protection domain of the present utility model.Therefore the protection domain that protection domain of the present utility model should limit with claim is as the criterion.
Claims (6)
1. a two-wheel friction press process monitoring system, comprise data collector, data storage device and master controller, it is characterized in that: described data collector and described data storage device communicate to connect, and described data storage device and master controller communicate to connect; Also comprise at least one brick machine, described brick machine comprises tup and large arm, and the tup of described brick machine fixes movable buting iron, and proximity switch is fixed in the side near tup in the large arm of described brick machine; Described data collector comprises the proximity switch being arranged at brick machine large arm and the watt-hour meter being arranged at brick machine inside.
2. a kind of two-wheel friction press process monitoring system as claimed in claim 1, is characterized in that: the proximity switch described brick machine large arm being fixed about two correspondences.
3. a kind of two-wheel friction press process monitoring system as claimed in claim 2, is characterized in that: described brick machine comprises run switch and brick output button.
4. a kind of two-wheel friction press process monitoring system as claimed in claim 3, is characterized in that: described data storage device comprises the Siemens S7-400 PLC carrying out respectively with described data collector, run switch and brick output button communicating to connect.
5. a kind of two-wheel friction press process monitoring system as claimed in claim 4, is characterized in that: described data storage device comprises the Siemens S7-200PLC controller that to carry out with described watt-hour meter communicating to connect and carries out with the proximity switch of described brick machine, run switch and brick output button the Siemens S7-400 PLC that communicates to connect.
6. a kind of two-wheel friction press process monitoring system as claimed in claim 5, is characterized in that: described Siemens S7-200PLC controller is connected with described Siemens S7-400 PLC by Ethernet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420188076.7U CN204331415U (en) | 2014-04-18 | 2014-04-18 | Two-wheel friction press process monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420188076.7U CN204331415U (en) | 2014-04-18 | 2014-04-18 | Two-wheel friction press process monitoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204331415U true CN204331415U (en) | 2015-05-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420188076.7U Expired - Lifetime CN204331415U (en) | 2014-04-18 | 2014-04-18 | Two-wheel friction press process monitoring system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103941688A (en) * | 2014-04-18 | 2014-07-23 | 江苏永钢集团有限公司 | Process monitoring system for double-wheel friction press |
-
2014
- 2014-04-18 CN CN201420188076.7U patent/CN204331415U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103941688A (en) * | 2014-04-18 | 2014-07-23 | 江苏永钢集团有限公司 | Process monitoring system for double-wheel friction press |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150513 |