CN204329892U - A kind of device based on line laser triangulation irregularly shaped object volume - Google Patents

A kind of device based on line laser triangulation irregularly shaped object volume Download PDF

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Publication number
CN204329892U
CN204329892U CN201420786579.4U CN201420786579U CN204329892U CN 204329892 U CN204329892 U CN 204329892U CN 201420786579 U CN201420786579 U CN 201420786579U CN 204329892 U CN204329892 U CN 204329892U
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China
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camera
laser
line
irregularly shaped
stepper motor
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Expired - Fee Related
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CN201420786579.4U
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Chinese (zh)
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田庆国
高丽盼
史冠男
王建平
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Tianjin University
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Tianjin University
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  • Measurement Of Optical Distance (AREA)

Abstract

一种非接触式测量不规则物体体积的装置,包括有计算机,还设置有分别与所述的计算机电连接的用于采集被测物体图像的第一摄像头和第二摄像头,设置在所述第一摄像头和第二摄像头之间用于提供激光的线激光器,以及用于驱动所述被测物体旋转的驱动机构,所述的驱动机构包括有步进电机,固定设置在所述步进电机输出轴顶端的用于承载被测物体的载物台,以及用于驱动所述步进电机旋转的驱动单元,所述的驱动单元是由与所述的步进电机相匹配的驱动器和控制驱动器工作的控制芯片。本实用新型能非接触地测出不规则物体的体积,包括特殊材质的物体体积,如木制品、纸制品、陶瓷文物等,不会对被测物体造成任何损坏。操作简单,速度快,精度高。

A device for measuring the volume of an irregular object in a non-contact manner, including a computer, and a first camera and a second camera respectively electrically connected to the computer for collecting images of the measured object are arranged on the first A line laser for providing laser light between the first camera and the second camera, and a drive mechanism for driving the object to be measured to rotate, the drive mechanism includes a stepping motor, fixedly arranged at the output of the stepping motor The stage at the top of the shaft is used to carry the object to be measured, and the drive unit is used to drive the stepper motor to rotate. The drive unit is driven by a driver and a control driver that match the stepper motor control chip. The utility model can non-contactly measure the volume of irregular objects, including the volume of objects of special materials, such as wood products, paper products, ceramic cultural relics, etc., without causing any damage to the measured objects. Simple operation, fast speed and high precision.

Description

A kind of device based on line laser triangulation irregularly shaped object volume
Technical field
The utility model relates to a kind of measurement mechanism of object volume.Particularly relate to a kind of based on the trigon device based on line laser triangulation irregularly shaped object volume of line laser.
Background technology
The measurement of object volume size all has great significance in a lot of fields such as storage object, transporting objects, object detection, and therefore, the volume of Measurement accuracy object is the work be of practical significance very much, especially to the measurement of irregularly shaped object volume.
Contact and non-contact measurement two kinds are broadly divided into the measurement of irregularly shaped object volume.Wherein, contact type measurement is then very inapplicable to the object of some special substances, such as woodwork, paper products, Ceramic Cultural Relics etc., so namely become a study hotspot to the research of non-contact measurement object volume.
Non-cpntact measurement object volume can adopt non-optical means and optical instrument again, and non-optical measurement means principle is simple, but often device is complicated, and precision is lower; Optical instrument then measuring speed is fast, and precision is high, therefore more by the concern of researcher.
The optical instrument of main flow has digital hologram method, phase measurement, multi-angle image method and laser scanning method etc.Digital hologram method irradiates sample by laser, and generation and the reproducing processes of research hologram realize three-dimensionalreconstruction, and calculate volume, the method speed is fast, resolution is high, but measurement range is subject to equipment parameters affect; Raster pattern is projected to body surface by phase measurement, and depth information is modulated with position mutually to fringe amplitude, thus obtains three-dimensional information and volume, and little, the anti-static noise ability of calculated amount is strong, but speed is slow and can not eliminate the error that high frequency noise causes; Multi-angle image method refers to takes multiple images to testee from different perspectives, then calculates volume by these Images uniting three-dimensional models, requires low, simple to operate for measuring equipment, but measuring accuracy is not high and algorithm complex is higher; Laser scanning method utilizes Laser Scanning Equipment to obtain cloud data, and build the three-dimensional model of testee accordingly, calculate volume, measuring accuracy is relevant to the precision of measuring equipment, but algorithm design is relatively easy, and complexity is lower, and precision is high.
Summary of the invention
Technical problem to be solved in the utility model is, provide a kind of simple to operate, speed is fast, precision high based on the trigon device based on line laser triangulation irregularly shaped object volume of line laser.
The technical scheme that the utility model adopts is: a kind of for the device based on line laser triangulation irregularly shaped object volume, include computing machine, also be provided with the first camera and the second camera for the gathering testee image that are electrically connected with described computing machine respectively, be arranged between described first camera and second camera for providing the laser line generator of laser, and the driving mechanism for driving described testee to rotate, described driving mechanism includes stepper motor, be fixedly installed on the objective table for carrying testee on described stepper motor output shaft top, and the driver element for driving described stepper motor to rotate, described driver element is the control chip by the driver matched with described stepper motor and control and drive system work.
Described laser line generator is centre wavelength is 980nm or 850nm or 808nm or 650nm, light fan angle is greater than the laser line generator that 40 ° are less than 120 °, the first described camera and second camera are respectively arranged with match with described laser line generator for ensureing that light belt extracts integrality and effectively weakens the filter plate that external stray light affects.
The first described camera and second camera to be all field angle the be black and white camera of 35 ° ~ 45 °.
The vertical central plane of the laser light plane of described laser line generator and the first camera and second camera intersects at the center line of objective table, and described laser line generator with the first described camera and second camera distance apart and angulation is field angle according to line laser trigonometry and camera respectively and determines.
A kind of device based on line laser triangulation irregularly shaped object volume of the present utility model, the volume of irregularly shaped object can be measured non-contactly, comprise the object volume of special substance, as woodwork, paper products, Ceramic Cultural Relics etc., any damage can not be caused to testee.Simple to operate, speed is fast, and precision is high.There is following features:
1, principle is simple, and reasonable in design: based on line laser trigonometry, can select device according to the article size that will survey and design apparatus, applicability is strong;
2, measuring accuracy is high: pixel typical resolution is about 0.14mm, demarcates re-projection error and is less than 0.17mm, measures relative error and is not more than 1%;
3, measurement environment strong adaptability, speed is fast: camera installs the optical filter matched with laser center wavelength additional, ensure that light belt extracts integrality and effectively weakens external stray light impact simultaneously, stepper motor and turntable are rigidly connected, and namely complete object dimensional model reconstruction and cubing in 18.2s;
4, system application scalability is strong: system scan produces measured object surface point cloud, and easily extensible is applied to 3-dimensional digital modeling, increases the field such as material manufacture and reverse-engineering.
Accompanying drawing explanation
Fig. 1 is the one-piece construction schematic diagram of the device based on line laser triangulation irregularly shaped object volume of the present invention;
In figure
1: computing machine 2: testee
3: the first cameras 4: second camera
5: laser line generator 6: stepper motor
7: objective table 8: driver element
9: base
Fig. 2 measures mechanical layout schematic diagram when each dimension is no more than 7cm object volume;
Embodiment
Below in conjunction with embodiment and accompanying drawing, a kind of device based on line laser triangulation irregularly shaped object volume of the present utility model is described in detail.
As shown in Figure 1, of the present utility model a kind of for the device based on line laser triangulation irregularly shaped object volume, include computing machine 1, also be provided with the first camera 3 and the second camera 4 for the gathering testee 2 image that are electrically connected with described computing machine 1 respectively, be arranged between described first camera 3 and second camera 4 for providing the laser line generator 5 of laser, and the driving mechanism for driving described testee 2 to rotate, the first described camera 3, second camera 4 and laser line generator 5 are all fixedly installed on a base 9, and, according to line laser trigonometry, the laser light plane of described laser line generator 5 and the vertical central plane of the first camera 3 and second camera 4 intersect at the center line of objective table 7, described laser line generator 5 with the first described camera 3 and second camera 4 distance is apart field angle according to line laser trigonometry and camera respectively and determines.The first described camera 3 and second camera 4 to be all field angle the be black and white camera of 35 ° ~ 45 °.As laser line generator 5 respectively with as described in the first camera 3 and second camera 4 at a distance of 85mm time angle at 45 °.
Described driving mechanism includes stepper motor 6, be fixedly installed on the objective table 7 for carrying testee 2 on described stepper motor 6 output shaft top, and the driver element 8 for driving described stepper motor 6 to rotate, described driver element 8 is the control chips by the driver matched with described stepper motor 6 and control and drive system work.It is the driver of M420B or TB6560 that described stepper motor and driver can select model to be the stepper motor of 42HS4813A4 or 42BYGH47-401A and model, and described control chip can adopt model to be the chip of JM60 or C8051F330 or HC6800.
Described laser line generator 5 is centre wavelength is 980nm or 850nm or 808nm or 650nm, light fan angle is greater than the laser line generator that 40 ° are less than 120 °, the first described camera 3 and second camera 4 are respectively arranged with match with described laser line generator 5 for ensureing that light belt extracts integrality and effectively weakens the filter plate that external stray light affects, be the filter plate of 980nm or 850nm or 808nm or 650nm as selected centre wavelength.The first described camera 3 and second camera 4 can adopt the black and white camera of resolution 640*480 (level × vertical), field angle about 36 ° × 28 ° (vertical × level).
In the present embodiment, by line laser trigonometry, consider the technical parameters such as measurement range, mechanical dimension, image resolution ratio, design for the device based on line laser triangulation irregularly shaped object volume as shown in Figure 2, for the distance H of laser center on vertical direction, the first camera and second camera center and stage surface is 35 ~ 40mm, in horizontal direction, laser is 85mm to the distance L at objective table center and the first camera, second camera center, and the first camera and second camera and laser line generator angle at 45 °.Based on Zhang Zhengyou standardization to whole for demarcating based on the device of line laser triangulation irregularly shaped object volume, obtain the transformation matrix H of image coordinate to world coordinates.

Claims (4)

1. one kind for the device based on line laser triangulation irregularly shaped object volume, include computing machine (1), it is characterized in that, also be provided with the first camera (3) and the second camera (4) for the gathering testee (2) image that are electrically connected with described computing machine (1) respectively, be arranged between described first camera (3) and second camera (4) for providing the laser line generator (5) of laser, and the driving mechanism for driving described testee (2) to rotate, described driving mechanism includes stepper motor (6), be fixedly installed on the objective table (7) for carrying testee (2) on described stepper motor (6) output shaft top, and the driver element (8) for driving described stepper motor (6) to rotate, described driver element (8) is the control chip by the driver matched with described stepper motor (6) and control and drive system work.
2. according to claim 1 for the device based on line laser triangulation irregularly shaped object volume, it is characterized in that, described laser line generator (5) is centre wavelength is 980nm or 850nm or 808nm or 650nm, light fan angle is greater than the laser line generator that 40 ° are less than 120 °, described the first camera (3) and second camera (4) are respectively arranged with match with described laser line generator (5) for ensureing that light belt extracts integrality and effectively weakens the filter plate that external stray light affects.
3. according to claim 1 for the device based on line laser triangulation irregularly shaped object volume, it is characterized in that, described the first camera (3) and second camera (4) to be all field angle the be black and white camera of 35 ° ~ 45 °.
4. according to claim 1 for the device based on line laser triangulation irregularly shaped object volume, it is characterized in that, the laser light plane of described laser line generator (5) and the vertical central plane of the first camera (3) and second camera (4) intersect at the center line of objective table (7), and described laser line generator (5) with described the first camera (3) and second camera (4) distance apart and angulation is field angle according to line laser trigonometry and camera respectively and determines.
CN201420786579.4U 2014-12-11 2014-12-11 A kind of device based on line laser triangulation irregularly shaped object volume Expired - Fee Related CN204329892U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105841607A (en) * 2016-03-16 2016-08-10 苏州富强科技有限公司 Three-dimensional vision rotary measurement system based on line structured light
CN105841606A (en) * 2016-03-16 2016-08-10 苏州富强科技有限公司 Three-dimensional vision measurement device based on line structured light
CN107421462A (en) * 2017-05-10 2017-12-01 南京理工大学 Object three-dimensional contour outline measuring system based on line laser structured light
CN113218327A (en) * 2020-04-09 2021-08-06 宁波熠视科技有限公司 Three-dimensional detection camera
US20220324070A1 (en) * 2019-09-03 2022-10-13 Mi Robotic Solutions S.A. Device or tool for gripping a liner to remove same from and install same in the shell of a mill, method for installing a liner and method for removing a liner

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105841607A (en) * 2016-03-16 2016-08-10 苏州富强科技有限公司 Three-dimensional vision rotary measurement system based on line structured light
CN105841606A (en) * 2016-03-16 2016-08-10 苏州富强科技有限公司 Three-dimensional vision measurement device based on line structured light
CN107421462A (en) * 2017-05-10 2017-12-01 南京理工大学 Object three-dimensional contour outline measuring system based on line laser structured light
US20220324070A1 (en) * 2019-09-03 2022-10-13 Mi Robotic Solutions S.A. Device or tool for gripping a liner to remove same from and install same in the shell of a mill, method for installing a liner and method for removing a liner
CN113218327A (en) * 2020-04-09 2021-08-06 宁波熠视科技有限公司 Three-dimensional detection camera

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Granted publication date: 20150513

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