CN204328948U - Automatic soft head pulling device - Google Patents

Automatic soft head pulling device Download PDF

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Publication number
CN204328948U
CN204328948U CN201520027312.1U CN201520027312U CN204328948U CN 204328948 U CN204328948 U CN 204328948U CN 201520027312 U CN201520027312 U CN 201520027312U CN 204328948 U CN204328948 U CN 204328948U
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central mold
cylinder
fully automatic
pulling device
unit
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CN201520027312.1U
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刘行毅
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Abstract

本实用新型公开了一种全自动拉软头装置,包括作为加工基台的中心模1所述中心模的后面设有软头固定单元,所述中心模的前面设有分线模单元,所述中心模的左右两侧分别设有端子夹臂单元,所述中心模的上方设有下压单元。本实用新型的有益效果是,自动化程度高,节约人力资源,提高工作效率。

The utility model discloses a fully automatic soft head pulling device, comprising a central mold 1 as a processing base, a soft head fixing unit is arranged at the rear of the central mold, a line dividing mold unit is arranged at the front of the central mold, terminal clamp arm units are arranged at the left and right sides of the central mold, and a pressing unit is arranged above the central mold. The beneficial effects of the utility model are high automation, saving human resources and improving work efficiency.

Description

全自动拉软头装置Automatic soft head pulling device

技术领域 technical field

本实用新型涉及彩灯加工技术应用领域,特别是一种在电线端子上安装软头的全自动拉软头装置。 The utility model relates to the application field of colored lamp processing technology, in particular to a fully automatic soft-tip pulling device for installing a soft-tip on an electric wire terminal.

背景技术 Background technique

现有的彩灯加工生产过程中,需要在串联彩灯的电线两端安装端子,并在端子上安装软头以方便后续的灯泡插装,然而多数端子上安装的软头都是采用手工作坊加工的方式,或者采用部分机械配合手工的半机械加工方式,无论在工作效率还是在产品稳定性上都远远不能满足工业化生产的需要。 In the existing processing and production process of colored lights, it is necessary to install terminals at both ends of the wires of series colored lights, and to install soft heads on the terminals to facilitate the subsequent insertion of light bulbs. However, most of the soft ends installed on the terminals are made by hand workshop The processing method, or the semi-mechanical processing method that uses part of the machine and manual, is far from meeting the needs of industrial production in terms of work efficiency and product stability.

实用新型内容 Utility model content

本实用新型的目的是为了解决上述问题,设计了一种全自动拉软头装置。 The purpose of this utility model is in order to solve the above-mentioned problem, has designed a kind of fully automatic flexible head device.

实现上述目的本实用新型的技术方案为,一种全自动拉软头装置,包括作为加工基台的中心模1所述中心模的后面设有软头固定单元,所述中心模的前面设有分线模单元,所述中心模的左右两侧分别设有端子夹臂单元,所述中心模的上方设有下压单元。 Achieving the above-mentioned purpose The technical solution of the utility model is, a kind of fully automatic flexible head device, comprises the central mold as processing abutment 1 The backside of described central mold is provided with flexible head fixing unit, the front of described central mold is provided with The branching mold unit, the left and right sides of the central mold are respectively provided with terminal clamping arm units, and the upper part of the central mold is provided with a pressing unit.

所述中心模1上表面的左右两侧设有凹槽2。 Grooves 2 are provided on the left and right sides of the upper surface of the central mold 1 .

所述软头固定单元是由位于中心模后方且沿水平方向伸缩的固定夹气缸3和安装在气缸伸缩端上左右两侧的两个软头固定夹4组成的。 The flexible head fixing unit is composed of a fixed clip cylinder 3 located behind the central mold and stretchable in the horizontal direction, and two flexible head fixed clips 4 installed on the left and right sides of the telescopic end of the cylinder.

所述分线模单元是由分线模5和驱动分线模升降的升降气缸6组成的。 The line splitting die unit is composed of a splitting die 5 and a lift cylinder 6 that drives the splitting die to lift.

所述端子夹臂单元是由固定板7、安装在固定板上且沿水平方向伸缩的夹臂气缸8、安装在夹臂气缸伸缩端上的承载板9、设置在承载板上的滑槽10、固定安装在滑槽内的上夹臂11、活动安装在滑槽内并位于上夹臂下方的滑块12以及固定安装在滑块上的下夹臂13共同组成的,所述滑块受气缸驱动沿着滑槽滑动。 The terminal clamp arm unit is composed of a fixed plate 7, a clamp arm cylinder 8 mounted on the fixed plate and telescopic in the horizontal direction, a load plate 9 installed on the telescopic end of the clamp arm cylinder, and a chute 10 arranged on the load plate. , the upper jig arm 11 fixedly installed in the chute, the slider 12 movably installed in the chute and located below the upper jig arm, and the lower jig arm 13 fixedly installed on the slider. The cylinder drive slides along the chute.

所述下压单元是由下压模14和驱动下压模升降的下压气缸15组成的。 Described pressing down unit is made up of pressing down die 14 and driving down pressing down cylinder 15 of die lifting.

所述两个软头固定夹4分别插入中心模左右两侧的凹槽内。 The two flexible head fixing clips 4 are respectively inserted into the grooves on the left and right sides of the central mold.

利用本实用新型的技术方案制作的全自动拉软头装置,可自动在电线的端子上安装软头,无需人工参与,大大提高了工作效率,降低了工人的劳动强度,节约了人力资源和生产成本。 The fully automatic flexible head device produced by the technical scheme of the utility model can automatically install the flexible head on the terminal of the electric wire without manual participation, which greatly improves the work efficiency, reduces the labor intensity of workers, and saves human resources and production. cost.

附图说明 Description of drawings

图1是本实用新型所述全自动拉软头装置的结构示意图; Fig. 1 is the structural representation of the fully automatic flexible head device described in the utility model;

图中,1中心模、;2、凹槽;3、固定夹气缸;4、软头固定及夹;5、分线模;6、升降气缸;7、固定板;8、夹臂气缸;9、承载板;10、滑槽;11、上夹臂;12、滑块;13、下夹臂;14、下压模;15、下压气缸。 In the figure, 1 central mold; 2, groove; 3, fixing clip cylinder; 4, soft head fixing and clamping; 5, split line mold; 6, lifting cylinder; 7, fixing plate; 10, chute; 11, upper clamp arm; 12, slider; 13, lower clamp arm; 14, lower die; 15, lower pressure cylinder.

具体实施方式 Detailed ways

下面结合附图对本实用新型进行具体描述,如图1是本实用新型所述全自动拉软头装置的结构示意图,如图所示,一种全自动拉软头装置,包括作为加工基台的中心模1所述中心模的后面设有软头固定单元,所述中心模的前面设有分线模单元,所述中心模的左右两侧分别设有端子夹臂单元,所述中心模的上方设有下压单元。其中,所述中心模1上表面的左右两侧设有凹槽2;所述软头固定单元是由位于中心模后方且沿水平方向伸缩的固定夹气缸3和安装在气缸伸缩端上左右两侧的两个软头固定夹4组成的;所述分线模单元是由分线模5和驱动分线模升降的升降气缸6组成的;所述端子夹臂单元是由固定板7、安装在固定板上且沿水平方向伸缩的夹臂气缸8、安装在夹臂气缸伸缩端上的承载板9、设置在承载板上的滑槽10、固定安装在滑槽内的上夹臂11、活动安装在滑槽内并位于上夹臂下方的滑块12以及固定安装在滑块上的下夹臂13共同组成的,所述滑块受气缸驱动沿着滑槽滑动;所述下压单元是由下压模14和驱动下压模升降的下压气缸15组成的;所述两个软头固定夹4分别插入中心模左右两侧的凹槽内。 The utility model is described in detail below in conjunction with the accompanying drawings. Fig. 1 is a schematic structural view of the fully automatic soft head device described in the present invention. As shown in the figure, a fully automatic soft head device includes a The central mold 1 is provided with a flexible head fixing unit behind the central mold, and the front of the central mold is provided with a split line mold unit, and the left and right sides of the central mold are respectively provided with terminal clamping arm units. A pressing unit is arranged above. Wherein, grooves 2 are provided on the left and right sides of the upper surface of the central mold 1; The two flexible head fixing clips 4 on the side are composed; the line splitting unit is composed of the line splitting die 5 and the lifting cylinder 6 that drives the splitting line up and down; the terminal clamp arm unit is composed of a fixing plate 7 The clamp arm cylinder 8 telescopic on the fixed plate and along the horizontal direction, the load plate 9 installed on the telescopic end of the clamp arm cylinder, the chute 10 arranged on the load plate, the upper clamp arm 11 fixedly installed in the chute, The sliding block 12 which is movably installed in the chute and located below the upper clamping arm and the lower clamping arm 13 which is fixedly installed on the sliding block are composed together, and the sliding block is driven by the cylinder to slide along the chute; the pressing unit It is composed of a lower die 14 and a lower press cylinder 15 that drives the lower die to lift; the two soft-head fixing clips 4 are respectively inserted into the grooves on the left and right sides of the central die.

本技术方案的特点是以中心模作为加工基台、在气缸推动下软头固定夹可移动到中心模上并插入中心模的凹槽内、分线模在升降气缸的驱动下将两根带有端子的电线分开,而端子夹臂可以夹住分开的两根电线并将其移动到中心模的两个凹槽上方与软头固定夹夹住的软头位置对应,下压模可将两根电线上的端子压入软头内。所述端子压入软头后软头固定夹会在固定夹气缸的牵引下回缩,使得端子在软头内被拉紧与软头形成固定配合。 The feature of this technical solution is that the central mold is used as the processing base, and the soft head fixing clip can be moved to the central mold and inserted into the groove of the central mold under the push of the cylinder. The wires with terminals are separated, and the terminal clamp arm can clamp the two separated wires and move them to the top of the two grooves of the center mold to correspond to the position of the soft head clamped by the soft head fixing clip, and the lower pressing die can hold the two wires together. Press the terminal on the first wire into the flexible tip. After the terminal is pressed into the soft head, the soft head fixing clip will retract under the traction of the fixing clip cylinder, so that the terminal is tightened in the soft head to form a fixed fit with the soft head.

在本技术方案中,气缸推动软头固定夹前进,分线模上升,将两条电线带有端子的一端分开到指定位置,气缸带动下端滑块前进,从而带动安装在滑块上的下端子夹臂靠近上端子夹臂完成夹紧动作,端子夹臂带动端子前进,使端子贴近中心模。使端子夹臂前进到软头对应位置,后下压模下降,将两端子分别压到中心模左右两边软头夹固定的软头内,分线模下降,下压模上升,软头固定夹夹紧软头,气缸后退拖动软头夹向后,中心模位于软头中位置,并挡住电线跟进,进而使得端子与软头产生相互作用力,两端子沿反方向被拉紧,从而固定在软头内壁固定槽内。 In this technical solution, the cylinder pushes the soft head fixing clip forward, the wire splitting mold rises, and the ends of the two wires with terminals are separated to the designated position, and the cylinder drives the lower end slider forward, thereby driving the lower terminal installed on the slider The clamping arm approaches the upper terminal clamping arm to complete the clamping action, and the terminal clamping arm drives the terminal forward, making the terminal close to the central mold. Make the terminal clamp arm advance to the corresponding position of the soft head, then lower the lower die, press the two terminals into the soft heads fixed by the soft head clips on the left and right sides of the center die respectively, the line dividing die goes down, the lower die rises, and the soft head fixing clip Clamp the soft head, the cylinder moves back and drags the soft head clamp backward, the center mold is located in the middle of the soft head, and blocks the wires to follow up, so that the terminal and the soft head generate an interaction force, and the two terminals are pulled in the opposite direction, so that It is fixed in the fixing groove on the inner wall of the soft head.

上述技术方案仅体现了本实用新型技术方案的优选技术方案,本技术领域的技术人员对其中某些部分所可能做出的一些变动均体现了本实用新型的原理,属于本实用新型的保护范围之内。 The above-mentioned technical solutions only embody the preferred technical solutions of the technical solutions of the present utility model, and some changes that may be made by those skilled in the art to some parts thereof reflect the principles of the present utility model and belong to the protection scope of the present utility model within.

Claims (7)

1.一种全自动拉软头装置,包括作为加工基台的中心模(1),其特征在于,所述中心模的后面设有软头固定单元,所述中心模的前面设有分线模单元,所述中心模的左右两侧分别设有端子夹臂单元,所述中心模的上方设有下压单元。 1. A fully automatic soft-tip pulling device, comprising a central mold (1) as a processing base, characterized in that a soft-tip fixing unit is provided at the back of the central mold, and a branching line is provided at the front of the central mold A mold unit, the left and right sides of the central mold are respectively provided with terminal clamping arm units, and the top of the central mold is provided with a pressing unit. 2.根据权利要求1所述的全自动拉软头装置,其特征在于,所述中心模(1)上表面的左右两侧设有凹槽(2)。 2. The fully automatic flexible head device according to claim 1, characterized in that grooves (2) are provided on the left and right sides of the upper surface of the central mold (1). 3.根据权利要求1所述的全自动拉软头装置,其特征在于,所述软头固定单元是由位于中心模后方且沿水平方向伸缩的固定夹气缸(3)和安装在气缸伸缩端上左右两侧的两个软头固定夹(4)组成的。 3. The fully automatic soft head pulling device according to claim 1, characterized in that the soft head fixing unit is composed of a fixed clamp cylinder (3) located behind the central mold and stretched in the horizontal direction and installed on the telescopic end of the cylinder It consists of two soft-head fixing clips (4) on the left and right sides. 4.根据权利要求1所述的全自动拉软头装置,其特征在于,所述分线模单元是由分线模(5)和驱动分线模升降的升降气缸(6)组成的。 4. The fully automatic soft head pulling device according to claim 1, characterized in that the line splitting die unit is composed of a splitting die (5) and a lifting cylinder (6) that drives the splitting die up and down. 5.根据权利要求1所述的全自动拉软头装置,其特征在于,所述端子夹臂单元是由固定板(7)、安装在固定板上且沿水平方向伸缩的夹臂气缸(8)、安装在夹臂气缸伸缩端上的承载板(9)、设置在承载板上的滑槽(10)、固定安装在滑槽内的上夹臂(11)、活动安装在滑槽内并位于上夹臂下方的滑块(12)以及固定安装在滑块上的下夹臂(13)共同组成的,所述滑块受气缸驱动沿着滑槽滑动。 5. The fully automatic soft head pulling device according to claim 1, characterized in that, the terminal clamp arm unit is composed of a fixed plate (7), a clamp arm cylinder (8) that is installed on the fixed plate and stretches in the horizontal direction ), the load plate (9) installed on the telescopic end of the clamp arm cylinder, the chute (10) set on the load plate, the upper clamp arm (11) fixedly installed in the chute, the movably installed in the chute and The sliding block (12) located below the upper clamping arm and the lower clamping arm (13) fixedly mounted on the sliding block are jointly composed, and the sliding block is driven by the cylinder to slide along the slide groove. 6.根据权利要求1所述的全自动拉软头装置,其特征在于,所述下压单元是由下压模(14)和驱动下压模升降的下压气缸(15)组成的。 6 . The fully automatic soft head pulling device according to claim 1 , characterized in that the pressing unit is composed of a lower pressing die ( 14 ) and a lower pressing cylinder ( 15 ) that drives the lower pressing die up and down. 7 . 7.根据权利要求3所述的全自动拉软头装置,其特征在于,所述两个软头固定夹(4)分别插入中心模左右两侧的凹槽内。 7. The fully automatic flexible tip pulling device according to claim 3, characterized in that the two flexible tip fixing clips (4) are respectively inserted into the grooves on the left and right sides of the central mold.
CN201520027312.1U 2015-01-15 2015-01-15 Automatic soft head pulling device Expired - Fee Related CN204328948U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105668315A (en) * 2016-03-31 2016-06-15 东莞市森佳机械有限公司 A clamp mechanism and a transmission device suitable for the clamp mechanism
CN113478046A (en) * 2021-06-16 2021-10-08 东莞市钢成自动化设备科技有限公司 Deconcentrator for full-automatic soldering machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105668315A (en) * 2016-03-31 2016-06-15 东莞市森佳机械有限公司 A clamp mechanism and a transmission device suitable for the clamp mechanism
CN113478046A (en) * 2021-06-16 2021-10-08 东莞市钢成自动化设备科技有限公司 Deconcentrator for full-automatic soldering machine

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