CN204328331U - A kind of high pressure flange seal clamp - Google Patents
A kind of high pressure flange seal clamp Download PDFInfo
- Publication number
- CN204328331U CN204328331U CN201420758334.0U CN201420758334U CN204328331U CN 204328331 U CN204328331 U CN 204328331U CN 201420758334 U CN201420758334 U CN 201420758334U CN 204328331 U CN204328331 U CN 204328331U
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- Prior art keywords
- sealing
- snap ring
- groove
- flange
- grooves
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- Expired - Lifetime
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- 238000007789 sealing Methods 0.000 claims abstract description 54
- 238000002347 injection Methods 0.000 claims abstract description 22
- 239000007924 injection Substances 0.000 claims abstract description 22
- 238000012856 packing Methods 0.000 claims abstract description 13
- 239000003795 chemical substances by application Substances 0.000 claims description 13
- 239000003814 drug Substances 0.000 claims description 3
- 229940079593 drug Drugs 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 abstract description 5
- 238000012824 chemical production Methods 0.000 abstract description 3
- 239000000565 sealant Substances 0.000 description 5
- 238000010924 continuous production Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Gasket Seals (AREA)
Abstract
本实用新型公开一种高压法兰密封夹具,包括两个对称设置的半圆环形的密封槽,所述密封槽的两端外侧分别设有一个固定连接耳板,所述固定连接耳板上开有安装孔,所述密封槽外壁均匀开设有数个注剂孔,密封槽内壁沿其圆周方向设有弧形的凸舌卡环,所述凸舌卡环两侧分别开有一条填料环槽,所述凸舌卡环上开有数个出剂孔,所述出剂孔贯穿凸舌卡环,且与凸舌卡环两侧的填料环槽相通,且与注剂孔连通,两个密封槽之间通过紧固螺栓紧固固定连接耳板连接。本实用新型有效提高了高压法兰张口大或法兰错边量较大时,法兰带压堵漏密封的成功率,且在封漏成功后,具有良好的密封性和持久性,避免了连续化化工生产装置停车维修所造成的经济损失。
The utility model discloses a high-pressure flange sealing fixture, which comprises two symmetrically arranged semi-circular sealing grooves, a fixed connection ear plate is respectively arranged on the outer sides of the two ends of the sealing groove, and the fixed connection ear plate is provided with The outer wall of the sealing groove is uniformly provided with several injection holes, the inner wall of the sealing groove is provided with an arc-shaped tongue snap ring along its circumferential direction, and a packing ring groove is respectively opened on both sides of the tongue snap ring. There are several outlet holes on the tongue snap ring, the outlet holes run through the tongue snap ring, communicate with the packing ring grooves on both sides of the tab snap ring, and communicate with the injection hole, the two sealing grooves The connection between the ear plates is fastened and fixed by fastening bolts. The utility model effectively improves the success rate of pressure sealing of the flange when the opening of the high-pressure flange is large or the flange misalignment is large, and after the leakage is successfully sealed, it has good sealing performance and durability, avoiding the The economic losses caused by the shutdown and maintenance of continuous chemical production equipment.
Description
技术领域technical field
本实用新型属于高压法兰泄露密封技术领域,具体涉及一种高压法兰密封夹具。The utility model belongs to the technical field of high-pressure flange leakage sealing, and in particular relates to a high-pressure flange sealing fixture.
背景技术Background technique
在连续性生产的大型化工企业中,由于原材料的供应不足,系统的负荷随之进行调整,此时管道连接用的高温高压法兰在压力与温度发生变化时经常发生泄漏,危及装置的连续生产运行。通常采用的方式为在线对法兰连接螺栓进行紧固,当紧固失效时,只有采用传统的夹具式带压密封堵漏消除漏点,避免停车损失,但是成对的法兰外缘因锻造、安装、测量误差、机械加工误差等缺陷造成法兰外缘配对后尺寸偏差大,管道在应力作用下法兰的错边量较大,容易将法兰紧出张口,使法兰与夹具之间无法形成有效的紧密贴合,造成封堵失败,系统停车维修,造成巨大的经济损失。In large-scale chemical enterprises with continuous production, due to insufficient supply of raw materials, the load of the system is adjusted accordingly. At this time, the high-temperature and high-pressure flanges used for pipeline connection often leak when the pressure and temperature change, endangering the continuous production of the device. run. The usual method is to fasten the flange connection bolts online. When the fastening fails, only the traditional clamp-type pressure seal plugging is used to eliminate leaks and avoid parking losses. However, the outer edges of the paired flanges are due to forging , Installation, measurement errors, machining errors and other defects cause large dimensional deviations after the flanges are paired, and the amount of misalignment of the flanges under the stress of the pipeline is large. An effective close fit cannot be formed between them, resulting in failure of sealing, and the system is shut down for maintenance, resulting in huge economic losses.
实用新型内容Utility model content
本实用新型所要解决的技术问题便是针对上述现有技术的不足,提供一种高压法兰密封夹具,它结构简单,确保了维修人员操作时的安全性,且密封堵漏效果良好,避免了生产系统发生停车维修的情况。The technical problem to be solved by the utility model is to provide a high-pressure flange sealing fixture for the above-mentioned deficiencies in the prior art. The production system is shut down for maintenance.
本实用新型所采用的技术方案是:一种高压法兰密封夹具,包括两个对称设置的半圆环形的密封槽,所述密封槽的两端外侧分别设有一个固定连接耳板,所述固定连接耳板上开有安装孔,所述密封槽外壁均匀开设有数个注剂孔,密封槽内壁沿其圆周方向设有弧形的凸舌卡环,所述凸舌卡环两侧分别开有一条填料环槽,所述凸舌卡环上开有数个出剂孔,所述出剂孔贯穿凸舌卡环,且与凸舌卡环两侧的填料环槽相通,且与注剂孔连通,两个密封槽之间通过紧固螺栓紧固固定连接耳板连接。The technical scheme adopted by the utility model is: a high-pressure flange sealing fixture, including two symmetrically arranged semi-circular sealing grooves, and a fixed connection ear plate is respectively provided on the outer sides of the two ends of the sealing groove, and the fixed There are installation holes on the connecting lug plate, several injection holes are evenly opened on the outer wall of the sealing groove, and arc-shaped tongue snap rings are arranged on the inner wall of the sealing groove along its circumferential direction, and there are respectively openings on both sides of the tongue snap ring. A filler ring groove, the tongue snap ring has several agent outlet holes, the agent outlet holes run through the tongue snap ring, communicate with the filler ring grooves on both sides of the tongue snap ring, and communicate with the injection hole , the two sealing grooves are fastened and fixedly connected by fastening bolts to connect the lug plates.
作为优选,所述注剂孔的数量与法兰上的固定孔数量相同。Preferably, the number of the injection holes is the same as the number of fixing holes on the flange.
作为优选,开设有注剂孔处对应设置有出剂孔,且两个注剂孔之间还设有出剂孔。Preferably, a drug outlet hole is correspondingly provided at the location where the agent injection hole is opened, and a drug outlet hole is also provided between the two agent injection holes.
作为优选,所述密封槽靠近安装板位置处的注剂孔,开设在密封槽的端面上。Preferably, the injection hole at the position of the sealing groove close to the mounting plate is opened on the end surface of the sealing groove.
本实用新型的有益效果在于:本实用新型结构简单,有效提高了高压法兰张口大或法兰错边量较大时,法兰带压堵漏密封的成功率,且在封漏成功后,具有良好的密封性和持久性,避免了连续化化工生产装置的停车维修,和确保了封漏操作人员操作时的安全性。The beneficial effects of the utility model are: the utility model has a simple structure, which effectively improves the success rate of the flange with pressure plugging and sealing when the high-pressure flange has a large opening or the flange misalignment is large, and after the leak sealing is successful, It has good sealing and durability, avoids the maintenance of continuous chemical production equipment, and ensures the safety of leak sealing operators during operation.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;
图2为本实用新型密封槽的俯视图。Fig. 2 is a top view of the sealing groove of the present invention.
图中:1、密封槽;2、固定连接耳板;3、安装孔;4、注剂孔;5、凸舌卡环;6、填料环槽;7、出剂孔。In the figure: 1. Sealing groove; 2. Fixed connection ear plate; 3. Mounting hole; 4. Injection hole; 5. Tongue snap ring; 6. Packing ring groove; 7. Dispensing hole.
具体实施方式Detailed ways
下面将结合附图及具体实施例对本实用新型作进一步详细说明。The utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
实施例:如图1和图2所示,本实用新型包括两个对称设置的半圆环形的密封槽1,所述密封槽1的两端外侧分别设有一个固定连接耳板2,所述固定连接耳板2上开有安装孔3,所述密封槽1外壁均匀开设有与法兰固定孔数量相同的注剂孔4,密封槽1内壁沿其圆周方向设有弧形的凸舌卡环5,所述凸舌卡环5两侧分别开有一条填料环槽6,所述凸舌卡环5上开有数个出剂孔7,所述出剂孔7贯穿凸舌卡环5,且与凸舌卡环5两侧的填料环槽6相通,且与注剂孔4连通,两个密封槽1之间通过紧固螺栓紧固固定连接耳板2连接;其中密封槽1上开设有注剂孔4的位置处对应在凸舌卡环5上开有出剂孔7,且两个注剂孔4之间的凸舌卡环5上也开有出剂孔7;所述密封槽1靠近安装板位置处的注剂孔4,开设在密封槽1的端面上。Embodiment: As shown in Fig. 1 and Fig. 2, the utility model comprises two symmetrically arranged semi-circular sealing grooves 1, and a fixed connection ear plate 2 is respectively provided on the outer sides of the two ends of the sealing groove 1, and the fixed There are mounting holes 3 on the connecting lug plate 2, and the outer wall of the sealing groove 1 is uniformly provided with the same number of injection holes 4 as the fixing holes of the flange, and the inner wall of the sealing groove 1 is provided with an arc-shaped tongue snap ring along its circumferential direction 5. A packing ring groove 6 is opened on both sides of the tongue snap ring 5, and several agent outlet holes 7 are opened on the tongue snap ring 5, and the agent outlet holes 7 run through the tongue snap ring 5, and It communicates with the packing ring grooves 6 on both sides of the tongue snap ring 5 and communicates with the injection hole 4. The two sealing grooves 1 are connected by fastening bolts and fixedly connecting the ear plates 2; wherein the sealing groove 1 is provided with Correspondingly, the position of the injection hole 4 is provided with an outlet hole 7 on the tongue snap ring 5, and the tongue snap ring 5 between the two injection holes 4 is also provided with an outlet hole 7; the sealing groove 1 The injection hole 4 near the mounting plate is opened on the end face of the sealing groove 1.
本实用新型通过凸舌卡环5将密封槽1固定在法兰的间隙上,并通过固定连接耳板2将两个密封槽1连接并固定,然后通过向注剂孔4注入密封剂,密封剂进入到法兰缝隙与密封填料背部,随着法兰之间空隙的填满,压力的升高,部分密封剂会被向外挤出,通过设置出剂孔7和填料环槽6,使被挤出的密封剂通过出剂孔7进入填料环槽6,将填料环槽6中的柔性填料二次推动,抬高消除缝隙,使其紧贴在法兰端面上,消除因注剂孔4进入的密封剂不足,不能将填料全部有效堆起形成密封腔体的不足,从而达到法兰泄露的有效密封。The utility model fixes the sealing groove 1 on the gap of the flange through the tongue snap ring 5, and connects and fixes the two sealing grooves 1 through the fixed connection ear plate 2, and then injects the sealant into the injection hole 4 to seal The sealant enters the gap between the flange and the back of the sealing packing. As the gap between the flanges is filled and the pressure rises, part of the sealant will be squeezed out. By setting the agent outlet hole 7 and the packing ring groove 6, the The extruded sealant enters the packing ring groove 6 through the agent outlet hole 7, pushes the flexible packing in the packing ring groove 6 for a second time, lifts up and eliminates the gap, and makes it close to the end face of the flange, eliminating the problem caused by the injection hole. 4. Insufficient sealant enters, and all packing cannot be effectively piled up to form insufficient sealing cavity, so as to achieve effective sealing of flange leakage.
本实用新型结构简单,有效提高了高压法兰张口大或法兰错边量较大时,法兰带压堵漏密封的成功率,且在封漏成功后,具有良好的密封性和持久性,避免了连续化化工生产装置的停车维修,和确保了封漏操作人员操作时的安全性。The utility model has a simple structure, and effectively improves the success rate of the flange with pressure plugging and sealing when the opening of the high-pressure flange is large or the flange misalignment is large, and has good sealing performance and durability after the leak sealing is successful. , avoiding the shutdown maintenance of continuous chemical production equipment, and ensuring the safety of leak sealing operators during operation.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420758334.0U CN204328331U (en) | 2014-12-04 | 2014-12-04 | A kind of high pressure flange seal clamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420758334.0U CN204328331U (en) | 2014-12-04 | 2014-12-04 | A kind of high pressure flange seal clamp |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204328331U true CN204328331U (en) | 2015-05-13 |
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ID=53164690
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420758334.0U Expired - Lifetime CN204328331U (en) | 2014-12-04 | 2014-12-04 | A kind of high pressure flange seal clamp |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204328331U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105756803A (en) * | 2016-04-27 | 2016-07-13 | 江苏四达动力机械集团有限公司 | Installation sealing device of oil atomizer |
| CN109000082A (en) * | 2018-08-31 | 2018-12-14 | 江苏核电有限公司 | One kind is for generator flange leakage hydrogen pressure sealing fixture and blocking method |
-
2014
- 2014-12-04 CN CN201420758334.0U patent/CN204328331U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105756803A (en) * | 2016-04-27 | 2016-07-13 | 江苏四达动力机械集团有限公司 | Installation sealing device of oil atomizer |
| CN105756803B (en) * | 2016-04-27 | 2018-07-31 | 江苏四达动力机械集团有限公司 | Fuel injector installs sealing device |
| CN109000082A (en) * | 2018-08-31 | 2018-12-14 | 江苏核电有限公司 | One kind is for generator flange leakage hydrogen pressure sealing fixture and blocking method |
| CN109000082B (en) * | 2018-08-31 | 2024-01-12 | 江苏核电有限公司 | Clamp for generator flange hydrogen leakage under-pressure plugging and plugging method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 408017 Bai Tao Street, Fuling District, Chongqing Patentee after: Heavy drug Cmi Holdings Ltd. Address before: 408017 Bai Tao Street, Fuling District, Chongqing Patentee before: CHONGQING JIANFENG CHEMICALS Co.,Ltd. |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20181108 Address after: 408017 Chongqing Fuling District Bai Tao Street office Wangjia dam Patentee after: CHONGQING JIANFENG CHEMICALS Co.,Ltd. Address before: 408017 Bai Tao Street, Fuling District, Chongqing Patentee before: Heavy drug Cmi Holdings Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150513 |