CN204325596U - The intellectuality of silk-floss band is extended and is equipped - Google Patents
The intellectuality of silk-floss band is extended and is equipped Download PDFInfo
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- CN204325596U CN204325596U CN201420560735.5U CN201420560735U CN204325596U CN 204325596 U CN204325596 U CN 204325596U CN 201420560735 U CN201420560735 U CN 201420560735U CN 204325596 U CN204325596 U CN 204325596U
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- roller
- cotton
- sliver
- wool
- autoleveller
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Abstract
The utility model relates to a kind of silk-floss band intellectuality extension equipment, being included on cotton-wool/cotton block throughput direction and feeding continuous belt, hello continuous roller, needlecase, rear roller and wooden roller by rear to what front set gradually, it is characterized in that: also comprise the Turnover Box for evenly placing multiple cotton-wool/cotton block in order, manipulator one, cotton strip epicyclical mechanism one, manipulator two, autoleveller checkout gear one, autoleveller checkout gear two, auxiliary wheel, manipulator three, cotton strip epicyclical mechanism two, sett frame Wei Mian mechanism and control unit.The utility model has the advantages that: provide and a kind ofly can save the intelligence of the silk-floss band based on the video vision spreadboard system that labor cost can improve again the quality of production and efficiency.
Description
Technical field
The utility model relates to a kind of equipment silk-floss band being carried out automatically extend.
Background technology
Through combing and the silk material after arranging, the orderly bulk of preliminary one-tenth or bulk, different, still can not form uniform continuous band in order.Need to be carried out the operations such as combing reason, extension and winding by spreadboard to arrange, be wound around fixed length and weight silk floss band, so that slivering.The major function that spreadboard realizes controls quantitatively, evenly with mix and improve the fairing degree of former silk floss.
Existing CZ231 type spreadboard structure as shown in Figure 1, forms to part, combing drafter and output winding mechanism primarily of feeding.Wherein, feed to partly comprising: feed continuous belt 22, rear roller 24, upper pressure roller 23 etc.; Combing drafter comprises: needle plate, screw rod, cam, guide rail etc.; Output winding mechanism comprises: drawing rollers 26, large belt 28, wood roll 27, pressure roller, regulating wheel etc.
Workman by join silk floss weigh after drafts sheet, be placed on by certain lap of splice and feed (row is continuous) on continuous belt 22, feed continuous belt 22 and guide drafts sheet to travel forward together.Drafts sheet imports continuously in combing needlecase 25 by hello continuous belt 22, upper pressure roller 23 together with rear roller 24.Drafts sheet is in combing needlecase 25, upper and lower two groups of faller gills intersect guiding combing forward, send into successively in drawing rollers 26, the velocity ratio of faller gill feeds the speed slightly fast (leading) of continuous belt 22, the speed of drawing rollers 26 is faster than the speed of rear roller 24, in this case drafts sheet drawing rollers 26 traction under constantly extend, in drafts sheet, fiber is by teasing needle combing.The continuous bar that drawing rollers 26 are sent is guided by large belt 28, is close on large belt 28 by pressure roller, then is wound on wood roll 27 with large belt 28, and quantitative drafts sheet extends complete, is manually chopped off feeding two road spreadboard, repeats said process.
Spreadboard uses traditional extension mode, the uniformity of extension and poor controllability, extends and mainly realizes by quantitative fixed length.The transfer of spreadboard production line all manually completes, and turnover operation repeats, and have enough to meet the need loaded down with trivial details, expend time in length, and efficiency is low.The extension quality of old spreadboard lacks autoleveller and controls, and extension quality is mainly by fixed length fixing quantity, and extension efficiency is low, of poor quality, puts it briefly and mainly there is following drawback: (1) labor strength is high.In spreading process, manual process process is many, and workload is large, Lao Liduo.As: 1 workman can only handle 2 equipment, and duration of work needs ceaselessly to walk about and could catch up with the operation of a machine reluctantly, and labour intensity is high.(2) extension quality has much room for improvement.Extension operator judges by experience and eyesight, and chronic fatigue operation, easily occurs deviation.As: artificial counterweight, manual feeding tenderly are cut continuous operation etc. and repeated operation for a long time, easily tired, produce the continuous band quality that extends and differ, the even length of uneven thickness can not get good quality control.(3) production efficiency is low.Due in extension operation more than 60% work all need manual operation, and need timing to spreadboard carry out cleaning keep in repair, therefore production efficiency is lower.(4) production cost is high.Because extension production line needs a large amount of Manual operation link, labor cost is improving constantly, thus adds production cost.(5) status of equipment is unfavorable for production management.Can produce secondary pollution to textile material in tradition spreadboard process, noise is higher, has pending improvement, is beneficial to strengthen production management.
Summary of the invention
The purpose of this utility model be to provide a kind of improve extension quality and reduce labour intensity extension equipment.
In order to achieve the above object, the technical solution of the utility model there is provided a kind of silk-floss band intellectuality extension equipment, be included on cotton-wool/cotton block throughput direction and feed continuous belt by rear to what front set gradually, feed continuous roller, needlecase, rear roller and wooden roller, it is characterized in that: also comprise the Turnover Box for evenly placing multiple cotton-wool/cotton block in order, manipulator one, cotton strip epicyclical mechanism one, manipulator two, autoleveller checkout gear one, autoleveller checkout gear two, auxiliary wheel, manipulator three, cotton strip epicyclical mechanism two, sett frame Wei Mian mechanism and control unit, wherein, by manipulator one, the cotton-wool in Turnover Box/cotton block is placed on cotton strip epicyclical mechanism one after taking out, being taken off to be placed on after cotton-wool/cotton block from cotton strip epicyclical mechanism one by manipulator two feeds on continuous belt, autoleveller checkout gear one for detecting the thickness of feeding cotton-wool/cotton block that continuous belt transmits is positioned at the rear of feeding continuous roller, and control unit connects autoleveller checkout gear one, continuous roller and rear roller are fed in adjustment, the sliver formed after going out rear roller is wrapped on wooden roller, auxiliary wheel near wooden roller and and formed and allow the freely through gap one of the sliver that wooden roller is wound around between wooden roller, the autoleveller checkout gear two of the thickness for detecting the sliver be wrapped on wooden roller is provided with near wooden roller, autoleveller checkout gear two and auxiliary wheel connection control, after the thickness of sliver exceedes setting threshold value, to control the rotation direction auxiliary wheel contrary with the rotation direction of wooden roller close until formed wooden roller and extrude to wooden roller for control unit, make to be wrapped in sliver on wooden roller and wooden roller forms gap two, cotton strip epicyclical mechanism two is sent into captured the sliver in gap two by manipulator three after, by cotton strip epicyclical mechanism two, the cotton strip of feeding is transferred to sett frame Wei Mian mechanism.
Preferably, in described Turnover Box, ordered arrangement has multiple storage lattice for storing single described cotton-wool/cotton block.
Preferably, described cotton strip epicyclical mechanism one adopts turnover rotating disk.
Preferably, described autoleveller checkout gear one is identical with the structure of described autoleveller checkout gear two comprises leverage, be provided with in the bottom of leverage multiple initial time be positioned at multiple rollers of same level, displacement transducer is provided with at the top of leverage, displacement transducer connects described control unit, roller contacts with the described cotton-wool passed through below it/cotton block or described sliver, after the thickness of described cotton-wool/cotton block or described sliver changes, described roller output displacement, by leverage, this displacement is amplified, displacement after displacement transducer then gathers amplification sends into described control unit as the thickness information of described cotton-wool/cotton block or described sliver.
Preferably, described cotton strip epicyclical mechanism two comprises pressure roller, guide wheel, aspiration channel, roller, pendulum bucket, transmission mechanism, shell continuous roller, pressure roller is arranged in pairs, any one pressure roller in guide wheel and a pair pressure roller fits tightly, aspiration channel is provided with in the front of pressure roller arranged in pairs and roller, it is internal that sliver is sucked pressure roller by the suction produced by aspiration channel after pressure roller place delivered to by the sliver that manipulator three captures, be wrapped under the effect of aspiration channel suction on roller after sliver goes out pressure roller, the roller being wound around sliver falls on transmission mechanism, by transmission mechanism, roller is delivered to the continuous roller of stripping, sliver on roller is shelled after continuous roller peels off delivers to described sett frame Wei Mian mechanism.
The utility model has many-sided innovative technology: one is the automation process process realizing spreadboard, utilizes manipulator automatically to grab cotton, pulls silk floss, touching etc., greatly reduces labour and enterprise's production cost; Two is add evereven after spreadboard needlecase, automatically adjusts, improve crudy to the thickness of the continuous bar that extends; Three is that the silk floss band after spreadboard extends is carried out to manipulator and automatically shifts, and shortens manufacturing procedure, saves labour and also make manufacturing process system, integration, promoting enterprise lean production.
Accompanying drawing explanation
Fig. 1 is existing spreadboard structural representation;
A kind of silk-floss band intelligent extension outfit of equipment schematic diagram that Fig. 2 provides for the utility model;
Fig. 3 is the partial schematic diagram of feeding cotton part in Fig. 2;
Fig. 4 is autoleveller extension schematic diagram in Fig. 2;
Fig. 5 is autoleveller checkout gear one and autoleveller checkout gear two schematic diagram in Fig. 2;
Fig. 6 is cotton strip epicyclical mechanism two schematic diagram in Fig. 2.
Detailed description of the invention
For making the utility model become apparent, hereby with preferred embodiment, and accompanying drawing is coordinated to be described in detail below.
As shown in Figure 2, the intelligent equipment that extends of a kind of silk-floss band that the utility model provides, is included on cotton-wool/cotton block 4 throughput direction and feeds continuous belt 6, hello continuous roller 8, needlecase 9, rear roller 10 and wooden roller 1 by rear to what front set gradually.Also comprising the Turnover Box 2 for evenly placing multiple cotton-wool/cotton block 4 in order, manipulator 1, turnover rotating disk 3, manipulator 25, autoleveller checkout gear 1, autoleveller checkout gear 2 12, auxiliary wheel 13, manipulator 3 29, pressure roller 14, guide wheel 15, aspiration channel 16, roller 17, pendulum bucket 18, transmission mechanism 19, shelling continuous roller 20, sett frame Wei Mian mechanism 21 and control unit.
In Turnover Box 2, ordered arrangement has multiple storage lattice, is put into by cotton-wool/cotton block 4 piecemeal and stores lattice.Turnover Box 2 is for separating continuous group, and the continuous group of turnover.Composition graphs 3, is placed on the cotton-wool in Turnover Box 2/cotton block 4 after taking out on turnover rotating disk 3 by manipulator 1.The cotton-wool put into/cotton block 4 is proceeded to corresponding station by turnover rotating disk 3.Manipulator 25 puts into the relevant position of feeding continuous belt 6 after station takes off cotton-wool/cotton block 4.Feed continuous belt 6 and cotton-wool/cotton block 4 is sent into hello continuous roller 8 so that entering to realize extends.
Composition graphs 4, cotton-wool/cotton block 4, before entering hello continuous roller 8, is detected the thickness of the cotton-wool/cotton block 4 of feeding transmission on continuous belt 6 by autoleveller checkout gear 1, adjusted the rotating speed of hello continuous roller 8 and rear roller 10 by control unit according to the one-tenth-value thickness 1/10 detected.The structure of autoleveller checkout gear 1 as shown in Figure 5, comprise leverage 7-1, be provided with in the bottom of leverage 7-1 multiple initial time be positioned at multiple roller 7-2 of same level, displacement transducer 7-3 is provided with at the top of leverage 7-1, displacement transducer 7-3 connection control unit, roller 7-2 contacts with the cotton-wool passed through below it/cotton block 4 or sliver, after the thickness of cotton-wool/cotton block 4 or sliver changes, roller 7-2 output displacement, by leverage 7-1, this displacement is amplified, displacement transducer 7-3 then gathers the displacement after amplification and sends into control unit as the thickness information of cotton-wool/cotton block 4 or sliver.Use the method for autoleveller, the continuous operation of deallocation can be economized, and improve extension quality and continuous bar extension efficiency.
Cotton-wool/cotton block 4 enters needlecase 9 and forms sliver after going out rear roller 10, and sliver is wrapped on wooden roller 1, composition graphs 6, is detected the thickness of the sliver be wrapped on wooden roller 1 by autoleveller checkout gear 2 12.When the thickness of sliver exceedes the threshold value of setting, the rotation direction auxiliary wheel 13 contrary with the rotation direction of wooden roller 1 is controlled close until form extruding to wooden roller 1 to wooden roller 1 by control unit, make to be wrapped in sliver on wooden roller 1 and wooden roller 1 forms gap two, captured the sliver in gap two by manipulator 3 29 after, send into pressure roller 14 arranged in pairs.Any one pressure roller 14 in guide wheel 15 and a pair pressure roller 14 fits tightly, aspiration channel 16 is provided with in the front of pressure roller 14 arranged in pairs and roller 17, sliver is sucked pressure roller 14 to interior by the suction produced by aspiration channel 16 after pressure roller 14 place delivered to by the sliver that manipulator 3 29 captures, be wrapped under the effect of aspiration channel 16 suction on roller 17 after sliver goes out pressure roller 14, the roller 17 being wound around sliver falls on transmission mechanism 19, by transmission mechanism 19, roller 17 is delivered to the continuous roller 20 of stripping, sliver on roller 17 is shelled after continuous roller 20 peels off delivers to sett frame Wei Mian mechanism 21.
Claims (5)
1. a silk-floss band intellectuality extension equipment, be included on cotton-wool/cotton block (4) throughput direction and feed continuous belt (6) by rear to what front set gradually, feed continuous roller (8), needlecase (9), rear roller (10) and wooden roller (1), it is characterized in that: also comprise the Turnover Box (2) for evenly placing multiple cotton-wool/cotton block (4) in order, manipulator one (1), cotton strip epicyclical mechanism one, manipulator two (5), autoleveller checkout gear one (7), autoleveller checkout gear two (12), auxiliary wheel (13), manipulator three (29), cotton strip epicyclical mechanism two, sett frame Wei Mian mechanism (21) and control unit, wherein, be placed on cotton strip epicyclical mechanism one after the cotton-wool in Turnover Box (2)/cotton block (4) being taken out by manipulator one (1), being taken off to be placed on after cotton-wool/cotton block (4) from cotton strip epicyclical mechanism one by manipulator two (5) feeds on continuous belt (6), autoleveller checkout gear one (7) for the thickness detecting the cotton-wool/cotton block (4) of feeding the upper transmission of continuous belt (6) is positioned at the rear of feeding continuous roller (8), and control unit connects autoleveller checkout gear one (7), continuous roller (8) and rear roller (10) are fed in adjustment, going out the sliver that rear roller (10) formed afterwards is wrapped on wooden roller (1), auxiliary wheel (13) near wooden roller (1) and and is formed between wooden roller (1) and allows that wooden roller (1) goes up the freely through gap one of sliver that is wound around, the autoleveller checkout gear two (12) of the thickness for detecting the sliver be wrapped on wooden roller (1) is provided with near wooden roller (1), autoleveller checkout gear two (12) and auxiliary wheel (13) connection control, after the thickness of sliver exceedes setting threshold value, to control the rotation direction auxiliary wheel (13) contrary with the rotation direction of wooden roller (1) close until formed wooden roller (1) and extrude to wooden roller (1) for control unit, make to be wrapped in sliver on wooden roller (1) and wooden roller (1) forms gap two, cotton strip epicyclical mechanism two is sent into captured the sliver in gap two by manipulator three (29) after, by cotton strip epicyclical mechanism two, the cotton strip of feeding is transferred to sett frame Wei Mian mechanism (21).
2. a kind of silk-floss band intellectuality extension equipment as claimed in claim 1, is characterized in that: in described Turnover Box (2), ordered arrangement has multiple storage lattice for storing single described cotton-wool/cotton block (4).
3. a kind of silk-floss band intellectuality extension equipment as claimed in claim 1, is characterized in that: described cotton strip epicyclical mechanism one adopts turnover rotating disk (3).
4. a kind of silk-floss band intellectuality extension equipment as claimed in claim 1, it is characterized in that: described autoleveller checkout gear one (7) is identical with the structure of described autoleveller checkout gear two (12) comprises leverage (7-1), be provided with in the bottom of leverage (7-1) multiple initial time be positioned at multiple rollers (7-2) of same level, displacement transducer (7-3) is provided with at the top of leverage (7-1), displacement transducer (7-3) connects described control unit, roller (7-2) contacts with the described cotton-wool passed through below it/cotton block (4) or described sliver, after the thickness of described cotton-wool/cotton block (4) or described sliver changes, described roller (7-2) output displacement, by leverage (7-1), this displacement is amplified, displacement transducer (7-3) then gathers the displacement after amplifying and sends into described control unit as the thickness information of described cotton-wool/cotton block (4) or described sliver.
5. a kind of silk-floss band intellectuality extension equipment as claimed in claim 1, it is characterized in that: described cotton strip epicyclical mechanism two comprises pressure roller (14), guide wheel (15), aspiration channel (16), roller (17), pendulum bucket (18), transmission mechanism (19), shell continuous roller (20), pressure roller (14) is arranged in pairs, guide wheel (15) fits tightly with any one pressure roller (14) in a pair pressure roller (14), aspiration channel (16) is provided with in the front of pressure roller arranged in pairs (14) and roller (17), it is internal that sliver is sucked pressure roller (14) by the suction produced by aspiration channel (16) after pressure roller (14) place delivered to by the sliver that manipulator three (29) captures, be wrapped under the effect of aspiration channel (16) suction on roller (17) after sliver goes out pressure roller (14), the roller (17) being wound around sliver falls on transmission mechanism (19), by transmission mechanism (19), roller (17) is delivered to the continuous roller of stripping (20), sliver on roller (17) is shelled after continuous roller (20) peels off delivers to described sett frame Wei Mian mechanism (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420560735.5U CN204325596U (en) | 2014-09-26 | 2014-09-26 | The intellectuality of silk-floss band is extended and is equipped |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420560735.5U CN204325596U (en) | 2014-09-26 | 2014-09-26 | The intellectuality of silk-floss band is extended and is equipped |
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| Publication Number | Publication Date |
|---|---|
| CN204325596U true CN204325596U (en) | 2015-05-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420560735.5U Expired - Fee Related CN204325596U (en) | 2014-09-26 | 2014-09-26 | The intellectuality of silk-floss band is extended and is equipped |
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| CN (1) | CN204325596U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104480576A (en) * | 2014-09-26 | 2015-04-01 | 东华大学 | Intelligent extension apparatus of real silk floss belt |
-
2014
- 2014-09-26 CN CN201420560735.5U patent/CN204325596U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104480576A (en) * | 2014-09-26 | 2015-04-01 | 东华大学 | Intelligent extension apparatus of real silk floss belt |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150513 Termination date: 20170926 |
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| CF01 | Termination of patent right due to non-payment of annual fee |