CN204325301U - A kind of power-saving mechanism bamboo charcoal preparation facilities - Google Patents

A kind of power-saving mechanism bamboo charcoal preparation facilities Download PDF

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Publication number
CN204325301U
CN204325301U CN201420741728.5U CN201420741728U CN204325301U CN 204325301 U CN204325301 U CN 204325301U CN 201420741728 U CN201420741728 U CN 201420741728U CN 204325301 U CN204325301 U CN 204325301U
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CN
China
Prior art keywords
bamboo charcoal
communicated
carbonizing kiln
sidewall
preparation facilities
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Expired - Fee Related
Application number
CN201420741728.5U
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Chinese (zh)
Inventor
范榜秀
叶大伟
谢拥群
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FUJIAN EXCELLENCE INDUSTRY AND TRADE Co Ltd
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FUJIAN EXCELLENCE INDUSTRY AND TRADE Co Ltd
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Priority to CN201420741728.5U priority Critical patent/CN204325301U/en
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Publication of CN204325301U publication Critical patent/CN204325301U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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  • Coke Industry (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)

Abstract

The utility model relates to a kind of power-saving mechanism bamboo charcoal preparation facilities, comprise carbonizing kiln and cooling tank, top cover is provided with above described carbonizing kiln, heat preservation sandwich layer is provided with in carbonizing kiln sidewall, wherein a sidewall is provided with ventilation opening near upper shed place in carbonizing kiln, another sidewall relative with ventilation opening place sidewall in carbonizing kiln is provided with smoke outlet near bottom place, described carbonizing kiln inwall is provided with groove, aqueduct is laid with in described groove, aqueduct feed-water end is communicated with pump outlet, and aqueduct water side is communicated with inside of boiler; Described smoke outlet is communicated with the first fan inlet through smoke exhaust pipe, and the first fan out draft is communicated with boiler furnace.This power-saving mechanism bamboo charcoal preparation facilities had not only improve the quality of finished product bamboo charcoal and char yield rate but also had avoided the damage of bamboo resource, met environmental requirement, improved bamboo charcoal productivity and bamboo resource utilization ratio simultaneously, increase the economic benefit of bamboo charcoal industry.

Description

A kind of power-saving mechanism bamboo charcoal preparation facilities
Technical field
The utility model relates to a kind of power-saving mechanism bamboo charcoal preparation facilities.
Background technology
In recent years, China's bamboo charcoal industry development is rapid, and in China, development time is short, and this industry is grown up by the transformation of traditional charcoal production process primarily of forest zone charcoal agriculture, and state of the art is lower.The scientific research of current bamboo charcoal industry is dark still not, although developed hundreds of series product, bamboo charcoal research is still in the starting stage generally, and industry ubiquity productivity effect is low, consumes the problems such as a large amount of bamboo resources.
Earth kiln method: China more than 95% is earth kiln." earth kiln method " cost of investment lower (every kiln invests about 0.5 ~ 0.6 ten thousand yuan), earth kiln is made charcoal and is had that cost is low, the feature such as convenient of putting up a kiln, but earth kiln method due to state of the art low, material of putting up a kiln mostly is common masonry, without technology content, the structure properties of kiln is poor, therefore, the char yield rate fired of putting up a kiln is lower, is generally only 18 ~ 20%, according to investigations, every charcoal kiln once can fire bamboo charcoal 0.7 ~ 1.0 ton, every kiln firing time is generally 18 ~ 23 days, and every kiln can be made charcoal 10-15 times for 1 year, and namely every kiln can fire bamboo charcoal about 7 ~ 15 tons every year.Fuel mostly is gathers materials on the spot, and causes significant wastage and destruction to local forest products resource.
Utility model content
In view of this, the purpose of this utility model is to provide a kind of power-saving mechanism bamboo charcoal preparation facilities that effectively can improve bamboo charcoal productivity.
The utility model adopts following scheme to realize: a kind of power-saving mechanism bamboo charcoal preparation facilities, comprise carbonizing kiln and cooling tank, top cover is provided with above described carbonizing kiln, heat preservation sandwich layer is provided with in carbonizing kiln sidewall, wherein a sidewall is provided with ventilation opening near upper shed place in carbonizing kiln, another sidewall relative with ventilation opening place sidewall in carbonizing kiln is provided with smoke outlet near bottom place, described carbonizing kiln inwall is provided with groove, aqueduct is laid with in described groove, aqueduct feed-water end is communicated with pump outlet, and aqueduct water side is communicated with inside of boiler; Described smoke outlet is communicated with the first fan inlet through smoke exhaust pipe, and the first fan out draft is communicated with boiler furnace.
Further, described ventilation opening is provided with switch, the exhanst gas outlet of described boiler furnace is communicated with the second fan inlet, and the second fan out draft is communicated with the inlet mouth of water dust scrubber, and the sewage outfalls setting of water dust scrubber has the blow-off pipe towards settling tank.
Further, described top cover is pyramidal structure, and top cover bottom side is provided with thermal insulation layer, and cap base is provided with the grapple in order to fixing thermal insulation layer, top cover is symmetrically arranged with a pair suspension hook.
Further, described cooling tank comprises cover body, and be provided with the base plate sealing cover body lower opening bottom described cover body, cover body top is symmetrically arranged with a pair hook.
Compared with prior art, the utility model has following beneficial effect: this power-saving mechanism bamboo charcoal preparation facilities is made charcoal, and degree of oxidation is high, char yield rate is high, improve unit output, in sintering procedure, use aqueduct and lagging material as refuge floor, and implement temperature and humidity double control, not only improve the quality of finished product bamboo charcoal and char yield rate but also avoided the damage of bamboo resource, meet environmental requirement, improve bamboo charcoal productivity and bamboo resource utilization ratio simultaneously, increase the economic benefit of bamboo charcoal industry.
Accompanying drawing explanation
Fig. 1 is the utility model embodiment organigram;
Fig. 2 is carbonizing kiln sectional view in the utility model embodiment;
Fig. 3 is top cover sectional view in the utility model embodiment;
Fig. 4 is cooling tank organigram in the utility model embodiment;
Number in the figure illustrates: 1-carbonizing kiln, 2-cooling tank, 3-top cover, 4-heat preservation sandwich layer, 5-ventilation opening, 6-smoke outlet, 7-groove, 8-aqueduct, 9-water pump, 10-boiler, 11-first induced draft fan, 12-second induced draft fan, 13-water dust scrubber, 14-thermal insulation layer, 15-grapple, 16-suspension hook, 17-cover body, 18-base plate, 19-hook, 20-settling tank.
Embodiment
For making the purpose of this utility model, technical scheme and advantage clearly understand, below by specific embodiment and relevant drawings, the utility model will be described in further detail.
As shown in Fig. 1 ~ 4, a kind of power-saving mechanism bamboo charcoal preparation facilities, comprise carbonizing kiln 1 and cooling tank 2, the length of carbonizing kiln 1, wide, height is respectively 2000mm, 1800mm, 1600mm, top cover 3 is provided with above described carbonizing kiln 1, top cover 3 and carbonizing kiln 1 upper shed are sealed and matched and guarantee that carbonization process is air tight, heat preservation sandwich layer 4 is provided with in carbonizing kiln 1 sidewall, wherein a sidewall is provided with ventilation opening 5 near upper shed place in carbonizing kiln 1, be responsible for the oxygen supply of Machine-made bamboo charcoal carbonization process, ventilation opening 5 has three and distance carbonizing kiln 1 upper shed 50mm, another sidewall relative with ventilation opening place sidewall in carbonizing kiln 1 is provided with smoke outlet 6 near bottom place, smoke outlet 6 be also three and distance carbonizing kiln 1 bottom 50mm, ventilation opening 5 and smoke outlet 6 are arranged on different lateral, prevent oxygen supply from differing and cannot carbonize.Described carbonizing kiln 1 inwall is provided with groove 7, is laid with aqueduct 8 in described groove 7, and aqueduct 8 adopts withstand voltage anticorrosion extraordinary 304H stainless steel, and aqueduct 8 feed-water end is communicated with water pump 9 water outlet, and aqueduct 8 water side is communicated with boiler 10 inner bag; Described smoke outlet 6 is communicated with the first induced draft fan 11 blast inlet through smoke exhaust pipe, first induced draft fan 11 air outlet and boiler 10 combustion chamber, wherein smoke exhaust pipe selects 304H or ND steel corrosion resistant material, the heat that normal-temperature water in aqueduct 8 takes away the generation of Machine-made bamboo charcoal carbonization process takes back boiler, reach UTILIZATION OF VESIDUAL HEAT IN, bamboo charcoal temperature of combustion can be controlled at zone of reasonableness simultaneously, guarantee bamboo charcoal sintering procedure quality; And the flue gas of carbonizing kiln 1 Nei Wenduda 270-300 DEG C also takes back boiler, also reaches heat recovery.
In the present embodiment, described ventilation opening 5 is provided with the switch controlling ventilation opening 5 keying, the exhanst gas outlet of described boiler 10 combustion chamber is communicated with the second induced draft fan 12 blast inlet, second induced draft fan 12 air outlet is communicated with the inlet mouth of water dust scrubber 13, the sewage outfalls setting of water dust scrubber 13 has the blow-off pipe towards settling tank 20, processed waste water is discharged by overflow weir bottom water dust scrubber 13 and is entered settling tank 20, recycles.
In the present embodiment, described top cover 3 is pyramidal structure, and top cover 3 bottom side is provided with thermal insulation layer 14, and thermal insulation layer uses the thick High-Alumina refractory castable of 300-500mm, be provided with the grapple 15 in order to fixing thermal insulation layer 14 bottom top cover 3, top cover 3 be symmetrically arranged with a pair suspension hook 16 so that driving lifting top cover 3.
In the present embodiment, described cooling tank 2 comprises cover body 17, is provided with the base plate 18 sealing cover body 17 lower opening bottom described cover body 17, and cover body 17 top is symmetrically arranged with a pair hook 19 for lifting of driving a vehicle.
The preparation process of this power-saving mechanism bamboo charcoal preparation facilities is: chase by compact arranged for Machine-made bamboo charcoal raw material loading chase, and lifts in carbonizing kiln 1 by (1); (2) top cover 3, opens ventilation opening, carbonizes in advance; (3) after carbonizing 110-126 hour, ventilation opening is closed smoulder 24 hours (4) and opens top cover 3, the chase of dress Machine-made bamboo charcoal is lifted airtight cooling in cooling tank.
Above-listed preferred embodiment; the purpose of this utility model, technical scheme and advantage are further described; be understood that; the foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.

Claims (4)

1. a power-saving mechanism bamboo charcoal preparation facilities, it is characterized in that: comprise carbonizing kiln and cooling tank, top cover is provided with above described carbonizing kiln, heat preservation sandwich layer is provided with in carbonizing kiln sidewall, wherein a sidewall is provided with ventilation opening near upper shed place in carbonizing kiln, another sidewall relative with ventilation opening place sidewall in carbonizing kiln is provided with smoke outlet near bottom place, described carbonizing kiln inwall is provided with groove, aqueduct is laid with in described groove, aqueduct feed-water end is communicated with pump outlet, and aqueduct water side is communicated with inside of boiler; Described smoke outlet is communicated with the first fan inlet through smoke exhaust pipe, and the first fan out draft is communicated with boiler furnace.
2. power-saving mechanism bamboo charcoal preparation facilities according to claim 1, it is characterized in that: described ventilation opening is provided with switch, the exhanst gas outlet of described boiler furnace is communicated with the second fan inlet, second fan out draft is communicated with the inlet mouth of water dust scrubber, and the sewage outfalls setting of water dust scrubber has the blow-off pipe towards settling tank.
3. power-saving mechanism bamboo charcoal preparation facilities according to claim 2, is characterized in that: described top cover is pyramidal structure, and top cover bottom side is provided with thermal insulation layer, and cap base is provided with the grapple in order to fixing thermal insulation layer, top cover is symmetrically arranged with a pair suspension hook.
4. power-saving mechanism bamboo charcoal preparation facilities according to claim 1, is characterized in that: described cooling tank comprises cover body, and be provided with the base plate sealing cover body lower opening bottom described cover body, cover body top is symmetrically arranged with a pair hook.
CN201420741728.5U 2014-12-02 2014-12-02 A kind of power-saving mechanism bamboo charcoal preparation facilities Expired - Fee Related CN204325301U (en)

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Application Number Priority Date Filing Date Title
CN201420741728.5U CN204325301U (en) 2014-12-02 2014-12-02 A kind of power-saving mechanism bamboo charcoal preparation facilities

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420741728.5U CN204325301U (en) 2014-12-02 2014-12-02 A kind of power-saving mechanism bamboo charcoal preparation facilities

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CN204325301U true CN204325301U (en) 2015-05-13

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104445150A (en) * 2014-12-02 2015-03-25 福建省卓越工贸有限公司 Preparation method of machine-made bamboo charcoal
CN107599111A (en) * 2017-09-22 2018-01-19 城步佳能农林科技开发有限公司 A kind of machine-made bamboo Improvement of Calcinator and its production technology

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104445150A (en) * 2014-12-02 2015-03-25 福建省卓越工贸有限公司 Preparation method of machine-made bamboo charcoal
CN104445150B (en) * 2014-12-02 2016-03-30 福建省卓越工贸有限公司 A kind of preparation method of Machine-made bamboo charcoal
CN107599111A (en) * 2017-09-22 2018-01-19 城步佳能农林科技开发有限公司 A kind of machine-made bamboo Improvement of Calcinator and its production technology

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C14 Grant of patent or utility model
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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150513

Termination date: 20151202

EXPY Termination of patent right or utility model