CN204322306U - 一种石墨锯切用数控圆弧立式带锯床 - Google Patents
一种石墨锯切用数控圆弧立式带锯床 Download PDFInfo
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- CN204322306U CN204322306U CN201420817169.1U CN201420817169U CN204322306U CN 204322306 U CN204322306 U CN 204322306U CN 201420817169 U CN201420817169 U CN 201420817169U CN 204322306 U CN204322306 U CN 204322306U
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Abstract
一种石墨锯切用数控圆弧立式带锯床，设有固定底座，固定底座上设有工件支撑台和锯架，锯架下方设有旋转座，旋转座通过回转支承与固定底座相接，旋转座上设有两条平行设置的直线导轨，锯架的底部设有装在直线导轨上的滑块，锯架上设有与工件支撑台平齐的锯切平台，锯切平台上装有竖向设置的带锯条，旋转座上设有使锯架沿导轨移动的驱动机构，固定底座上设有驱动回转支承转动的第一伺服电机。本实用新型通过设回转支承，控制带锯条完成圆弧轨迹的进给动作；设丝杠和螺母，锯架水平移动，控制带锯条在进行圆弧进给时圆弧半径的大小；通过以上的双轴数控伺服系统，有效提高了石墨工件的加工精度、加工效率和成品率。
Description
技术领域
[0001] 本实用新型涉及一种石墨加工设备，特别涉及一种石墨锯切用数控圆弧立式带锯床。
背景技术
[0002] 随着国民经济的快速发展，石墨材料的技术应用越来越广泛，机械加工的需求量也越来越大，传统的手动锯切工艺已经不能满足当前的供应要求。
[0003] 传统的石墨锯切工艺采用的是切割圆弧线锯设备，锯切工艺为先由人工将工件划线、对刀，再由人工推着工件按照划线向锯条进给，这种加工方法和操作方式使得石墨加工效率低、加工精度差，废品率高，且操作危险性大。
发明内容
[0004] 本实用新型所要解决的技术问题是针对现有技术的不足，提供一种设计合理，提高加工效率和加工精度的石墨锯切用数控圆弧立式带锯床。
[0005] 本实用新型所要解决的技术问题是通过以下的技术方案来实现的，本实用新型是一种石墨锯切用数控圆弧立式带锯床，其特点是，设有固定底座，固定底座上设有带工件夹持装置的工件支撑台和锯架，锯架下方设有旋转座，旋转座通过回转支承与固定底座相接，在所述旋转座上设有两条平行设置的直线导轨，在锯架的底部设有装在直线导轨上的滑块，在所述锯架上设有与工件支撑台平齐的锯切平台，锯切平台上装有竖向设置的带锯条，在所述旋转座上设有使锯架沿直线导轨移动的驱动机构，在所述固定底座上设有驱动回转支承转动的第一伺服电机。
[0006] 本实用新型所要解决的技术问题还可以通过以下的技术方案来进一步实现，在以上所述的石墨锯切用数控圆弧立式带锯床中:所述驱动机构设有与导轨平行设置的丝杠，丝杠设在两条导轨之间，在所述锯架的底部设有与丝杠配合的螺母，在所述固定底座上设有驱动丝杠工作的第二伺服电机。
[0007] 本实用新型所要解决的技术问题还可以通过以下的技术方案来进一步实现，在以上所述的石墨锯切用数控圆弧立式带锯床中:在所述固定底座上设有控制第一伺服电机和第二伺服电机工作的电控装置，所述的电控装置包括电控柜和装在电控柜上的触摸屏。
[0008] 本实用新型通过设回转支承，使得旋转座和锯架可以转动，控制带锯条完成圆弧轨迹的进给动作；设直线导轨和滑块，使得锯架可以前后移动，可以调整带锯条圆弧进给动作时的圆弧半径大小；设丝杠和螺母，保证锯架沿直线导轨的水平移动；通过以上的双轴数控伺服系统，有效提高了石墨工件的加工精度、加工效率和成品率，整个切割过程都无需操作人员对加工件进行划线、对刀和进给，提高了操作的安全性。与现有技术相比，其设计合理，结构简单，使用方便，有效提高了石墨工件的加工精度、加工效率、成品率和操作安全性。
附图说明
[0009] 图1是本实用新型的结构示意图；
[0010] 图2是图1的俯视图。
具体实施方式
[0011] 以下参照附图，进一步描述本实用新型的具体技术方案，以便于本领域的技术人员进一步地理解本发明，而不构成对其权利的限制。
[0012] 实施例1，参照图1和图2，一种石墨锯切用数控圆弧立式带锯床，设有固定底座1，固定底座I上设有带工件夹持装置15的工件支撑台9和锯架6，锯架6下方设有旋转座2，旋转座2通过回转支承14与固定底座I相接，在所述旋转座2上设有两条平行设置的直线导轨4，在锯架6的底部设有装在直线导轨4上的滑块5，在所述锯架6上设有与工件支撑台9平齐的锯切平台7，锯切平台7上装有竖向设置的带锯条8，在所述旋转座2上设有使锯架6沿直线导轨4移动的驱动机构，在所述固定底座I上设有驱动回转支承14转动的第一伺服电机13。
[0013] 实施例2，实施例1所述的石墨锯切用数控圆弧立式带锯床中:所述驱动机构设有与直线导轨4平行设置的丝杠12，丝杠12设在两条直线导轨4之间，在所述锯架6的底部设有与丝杠12配合的螺母，在所述固定底座I上设有驱动丝杠12工作的第二伺服电机3。
[0014] 实施例3，实施例2所述的石墨锯切用数控圆弧立式带锯床中:在所述固定底座I上设有控制第一伺服电机13和第二伺服电机3工作的电控装置，所述的电控装置包括电控柜10和装在电控柜10上的触摸屏11。
[0015] 通过电控装置来控制第一伺服电机13和第二伺服电机3工作，第一伺服电机13工作时，驱动回转支承14转动，带动旋转座2转动，控制带锯条8在石墨工件上完成圆弧轨迹的进给动作；第二伺服电机3工作，通过丝杠12控制锯架6沿直线导轨4前后移动，从而控制切割时圆弧半径的大小，第一伺服电机13和第二伺服电机3都可以控制带锯条8的进给速度，整个装置采用双轴数控伺服系统，有效提高了石墨工件的加工精度、加工效率、成品率和操作安全性。切割时，工作人员只需将石墨工件放置在工件支撑台上，通过工件夹持装置15固定，在电控柜10的触摸屏11上进行加工参数(如切割半径、进给速度和线速度等参数)的设置与确认，就能实现石墨工件的自动化加工。
Claims (3)
1.一种石墨锯切用数控圆弧立式带锯床，其特征在于:设有固定底座，固定底座上设有带工件夹持装置的工件支撑台和锯架，锯架下方设有旋转座，旋转座通过回转支承与固定底座相接，在所述旋转座上设有两条平行设置的直线导轨，在锯架的底部设有装在直线导轨上的滑块，在所述锯架上设有与工件支撑台平齐的锯切平台，锯切平台上装有竖向设置的带锯条，在所述旋转座上设有使锯架沿直线导轨移动的驱动机构，在所述固定底座上设有驱动回转支承转动的第一伺服电机。
2.根据权利要求1所述的石墨锯切用数控圆弧立式带锯床，其特征在于:所述驱动机构设有与直线导轨平行设置的丝杠，丝杠设在两条直线导轨之间，在所述锯架的底部设有与丝杠配合的螺母，在所述固定底座上设有驱动丝杠工作的第二伺服电机。
3.根据权利要求2所述的石墨锯切用数控圆弧立式带锯床，其特征在于:在所述固定底座上设有控制第一伺服电机和第二伺服电机工作的电控装置，所述的电控装置包括电控柜和装在电控柜上的触摸屏。
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| CN105252657A (zh) * | 2015-10-30 | 2016-01-20 | 镇江环太硅科技有限公司 | 一种多晶硅数控金刚石带锯床的截断机构 |
| CN105538514A (zh) * | 2016-01-14 | 2016-05-04 | 福建省晋江市先达机器有限公司 | 数控圆弧板锯石机 |
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| CN105252657A (zh) * | 2015-10-30 | 2016-01-20 | 镇江环太硅科技有限公司 | 一种多晶硅数控金刚石带锯床的截断机构 |
| CN105538514A (zh) * | 2016-01-14 | 2016-05-04 | 福建省晋江市先达机器有限公司 | 数控圆弧板锯石机 |
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