CN204321394U - A kind of thin plate splicing weld industry device - Google Patents
A kind of thin plate splicing weld industry device Download PDFInfo
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- CN204321394U CN204321394U CN201420812660.5U CN201420812660U CN204321394U CN 204321394 U CN204321394 U CN 204321394U CN 201420812660 U CN201420812660 U CN 201420812660U CN 204321394 U CN204321394 U CN 204321394U
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Abstract
本实用新型公开了一种薄板拼接焊接变形控制装置,属于焊接变形控制领域。本装置包括条形压紧装置、充氩台、楔铁。条形压紧装置包括位于端部的固定座和位于中部的压板,压板的两端与固定座固连;各个固定座内至少设有一个螺栓,固定座通过螺栓与充氩台连接,压板具有上斜向平面、下斜向平面和平行于充氩台上表面的施压面,压板在充氩台上的投影为矩形,充氩台设有开口朝上的充氩槽,充氩槽内部的两端分别设有氩气管接口和出气孔。条形压紧装置分布于充氩槽的两侧,与充氩槽平行。采用本装置,可极大减小焊接变形,减少校正工作量,提高生产效率。
The utility model discloses a thin plate splicing welding deformation control device, which belongs to the field of welding deformation control. The device includes a strip pressing device, an argon filling table, and a wedge iron. The strip-shaped pressing device includes a fixing seat at the end and a pressing plate in the middle. The two ends of the pressing plate are fixedly connected with the fixing seat; there is at least one bolt in each fixing seat, and the fixing seat is connected with the argon filling platform through bolts. The pressing plate has The upper oblique plane, the lower oblique plane and the pressure application surface parallel to the upper surface of the argon filling table, the projection of the pressure plate on the argon filling table is a rectangle, and the argon filling table is equipped with an argon filling tank with the opening facing upwards, inside the argon filling tank The two ends of the tube are respectively equipped with an argon tube interface and an air outlet. The strip pressing device is distributed on both sides of the argon filling tank, parallel to the argon filling tank. By adopting the device, the welding deformation can be greatly reduced, the calibration workload can be reduced, and the production efficiency can be improved.
Description
技术领域 technical field
本实用新型涉及一种薄板拼接焊接变形控制装置,适用于各种薄板的手工钨极氩弧焊摆动焊拼接焊接变形控制,尤其对于一些热膨胀系数较大钢种薄板的拼接效果更佳,属于焊接变形控制技术领域。 The utility model relates to a thin plate splicing and welding deformation control device, which is suitable for the splicing welding deformation control of manual tungsten argon arc welding swing welding of various thin plates, especially for the splicing effect of some steel thin plates with large thermal expansion coefficients, which belongs to welding Deformation control technology field.
背景技术 Background technique
据申请人了解,俄罗斯设计的VVER1000堆型核电站核岛土建工程中,有大量的不锈钢衬里板需要进行拼接。该衬里采用022Cr19Ni10奥氏体不锈钢,板厚4mm,焊接方法通常是手工钨极氩弧焊(摆动焊)。由于焊接是一个不均匀的受热过程,且不锈钢板较薄,奥氏体不锈钢材料受热后热膨胀系数较大,导热率较小,焊接后极其容易产生错边、鼓包等焊接变形。目前通常采用压紧焊缝两侧以减小焊接变形。焊接方法采用手工钨极氩弧摆动焊时,为了不影响焊工施焊时焊枪的摆动空间,压紧工装距离焊缝坡口太远,使得焊缝区域的刚度不足,不能很好的控制焊接变形,变形后校正困难,不能满足核电站施工进度及质量要求。 As far as the applicant knows, in the civil engineering of the nuclear island of the VVER1000 nuclear power plant designed in Russia, a large number of stainless steel lining plates need to be spliced. The lining is made of 022Cr19Ni10 austenitic stainless steel with a plate thickness of 4mm. The welding method is usually manual tungsten argon arc welding (swing welding). Since welding is an uneven heating process, and the stainless steel plate is thin, the austenitic stainless steel material has a large thermal expansion coefficient and a small thermal conductivity after heating, and it is extremely easy to produce welding deformation such as misalignment and bulging after welding. At present, compression of both sides of the weld is usually used to reduce welding deformation. When the welding method adopts manual tungsten argon arc swing welding, in order not to affect the swing space of the welding torch when the welder is welding, the pressing tool is too far away from the weld bevel, so that the stiffness of the weld area is insufficient, and the welding deformation cannot be well controlled , It is difficult to correct after deformation, and cannot meet the construction progress and quality requirements of nuclear power plants.
实用新型内容 Utility model content
本实用新型的目的在于:针对上述问题,提供一种薄板拼接焊接变形控制装置,能极大地减小压紧工装与焊缝坡口两侧的距离,增加焊缝坡口两侧的压紧力,从而减小焊接变形,减少校正工作量,提高生产效率。 The purpose of this utility model is: in view of the above problems, to provide a thin plate splicing welding deformation control device, which can greatly reduce the distance between the pressing tooling and the two sides of the weld bevel, and increase the pressing force on both sides of the weld bevel , so as to reduce welding deformation, reduce correction workload and improve production efficiency.
为了达到以上目的,本实用新型的技术方案如下: In order to achieve the above object, the technical scheme of the utility model is as follows:
一种薄板拼接焊接变形控制装置, 包括条形压紧装置、充氩台、楔铁,其特征在于:所述条形压紧装置包括位于端部的固定座和位于中部的压板,所述压板的两端与固定座固连;各个固定座内至少设有一个螺栓,所述固定座通过螺栓与充氩台连接,所述压板具有上斜向平面、下斜向平面和平行于充氩台上表面的施压面,压板在充氩台上的投影为矩形,所述充氩台设有开口朝上的充氩槽,充氩槽内部的两端分别设有氩气管接口和出气孔。所述条形压紧装置分布于充氩槽的两侧,与充氩槽平行。 A thin plate splicing and welding deformation control device, including a strip-shaped pressing device, an argon-filled table, and a wedge iron, characterized in that: the strip-shaped pressing device includes a fixing seat at the end and a pressing plate at the middle, and the pressing plate The two ends are fixedly connected to the fixed seat; each fixed seat is provided with at least one bolt, and the fixed seat is connected to the argon filling platform through bolts, and the pressure plate has an upper oblique plane, a lower oblique plane and a The pressure surface of the upper surface, the projection of the pressure plate on the argon filling table is rectangular, the argon filling table is provided with an argon filling tank with the opening facing upward, and the two ends inside the argon filling tank are respectively provided with an argon gas pipe interface and an air outlet. The strip-shaped pressing device is distributed on both sides of the argon filling tank, parallel to the argon filling tank.
条形压紧装置端部的固定座固定于充氩台上,防止压板晃动,以便在压紧薄板时有效固定薄板的位置,提高焊接的精准度。压板的施压面压紧待焊接的薄板,楔铁挤入压板的下斜向平面之下,可进一步压紧薄板。充氩槽内部设有氩气管接口和出气孔,在焊接时,氩气从氩气管接口进入,从出气孔排出,用以保护金属不被氧化。 The fixing seat at the end of the bar-shaped pressing device is fixed on the argon filling table to prevent the pressing plate from shaking, so as to effectively fix the position of the thin plate when pressing the thin plate and improve the welding accuracy. The pressing surface of the pressing plate compresses the thin plate to be welded, and the wedge iron squeezes under the downward inclined plane of the pressing plate to further compress the thin plate. The argon gas tank is equipped with an argon tube interface and an air outlet. During welding, argon enters from the argon tube interface and is discharged from the air outlet to protect the metal from oxidation.
优选地,所述充氩台下表面固定有至少两个肋板。肋板可提高充氩台的强度,并且起到支撑作用。 Preferably, at least two ribs are fixed on the lower surface of the argon filling platform. The ribs can improve the strength of the argon charging platform and play a supporting role.
优选地,所述压板的上斜向平面与所述充氩台上表面的夹角为20°~30°。该角度范围能保证压板的上斜向平面不影响手工钨极氩弧摆动焊时焊枪的摆动空间。所述压板的下斜向平面与所述充氩台上表面的夹角为14°~17°。 Preferably, the included angle between the upper oblique plane of the pressure plate and the upper surface of the argon charging platform is 20°-30°. This angle range can ensure that the upper oblique plane of the pressure plate does not affect the swing space of the welding torch during manual argon tungsten arc swing welding. The included angle between the lower oblique plane of the pressure plate and the upper surface of the argon filling platform is 14°-17°.
优选地, 所述施压面的宽度大于8mm。施压面宽度大,对待焊接薄板的压紧面积就大,能更有效的减小焊接变形。 Preferably, the width of the pressing surface is greater than 8mm. The larger the width of the pressing surface, the larger the pressing area of the thin plate to be welded, which can more effectively reduce the welding deformation.
优选地,所述充氩槽的长度大于待焊薄板的焊缝的长度,宽度大于焊缝的宽度,其深度为10mm~20mm。 Preferably, the length of the argon-filled groove is greater than the length of the weld seam of the thin plate to be welded, the width is greater than the width of the weld seam, and its depth is 10 mm to 20 mm.
优选地,所述楔铁楔头的角度等于所述压板的下斜向平面与所述充氩台上表面的夹角;所述楔铁的长度小于等于所述压板的长度。 Preferably, the angle of the wedge head is equal to the angle between the lower oblique plane of the pressure plate and the upper surface of the argon filling table; the length of the wedge iron is less than or equal to the length of the pressure plate.
优选地,所述固定座的外缘设有提手。在焊接完成后,可拧下螺栓,通过提手将条形压紧装置提起,以便更换下一个焊件。 Preferably, a handle is provided on the outer edge of the fixing seat. After the welding is completed, the bolt can be unscrewed, and the bar-shaped pressing device can be lifted by the handle to replace the next weldment.
附图说明 Description of drawings
下面结合附图对本实用新型的具体实施方式作进一步详细的说明,其中: Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail, wherein:
图1为本实用新型一种薄板拼接焊接变形控制装置的结构示意图; Fig. 1 is a structural schematic diagram of a thin plate splicing welding deformation control device of the present invention;
图2为本实用新型实施例一的压板断面结构示意图; Fig. 2 is a schematic diagram of the cross-sectional structure of the pressing plate in Embodiment 1 of the utility model;
图3为本实用新型实施例一的固定座断面结构示意图; Fig. 3 is a schematic cross-sectional structure diagram of the fixing seat of Embodiment 1 of the utility model;
图4为本实用新型实施例一待焊不锈钢薄板放置示意图。 Fig. 4 is a schematic diagram of placement of stainless steel thin plates to be welded according to Embodiment 1 of the present invention.
具体实施方式 Detailed ways
为了更好地理解本实用新型,以下结合附图对本实用新型的一种具体实施方式进行详细说明。 In order to better understand the utility model, a specific embodiment of the utility model will be described in detail below in conjunction with the accompanying drawings.
实施例一 Embodiment one
如图1 所示,本实用新型包括条形压紧装置、充氩台3、楔铁10。其中,条形压紧装置包括位于端部的固定座1和压板2。充氩台3的上表面设有一条开口朝上的充氩槽7。两个条形压紧装置平行放置于充氩台3上,且分别与充氩槽7平行,二者等距离分布在充氩槽7的两侧。充氩槽7内部一端设有氩气管接口8,另一端设出气孔。在焊接时,氩气从氩气管接口8进入,从出气孔排出,用以保护金属不被氧化。充氩台3的下表面固定有三个相互平行、长度与充氩台3相同的肋板9。肋板9可提高充氩台3的强度,并且起到支撑作用。如图1和图3所示,条形压紧装置通过其固定座1上的螺栓13与充氩台3连接。各个固定座1内设有两个螺栓13,充氩台3上与每一个螺栓13对应的位置处设有螺栓孔,螺栓孔外部固定有螺母12。使用时,通过拧紧螺栓13将条形压紧装置和充氩台3紧密连接。如图2所示,压板2在充氩台3上的投影为矩形,其具有上斜向平面4、下斜向平面5和平行于充氩台3上表面的施压面6。压板2的两端与固定座1固连。 As shown in Figure 1, the utility model includes a strip pressing device, an argon filling table 3, and a wedge iron 10. Wherein, the strip-shaped pressing device includes a fixing seat 1 and a pressing plate 2 located at the end. On the upper surface of the argon filling table 3 is provided an argon filling groove 7 with an opening facing upward. Two strip-shaped pressing devices are placed in parallel on the argon filling table 3, and are respectively parallel to the argon filling tank 7, and the two are equidistantly distributed on both sides of the argon filling tank 7. One end of the argon filling tank 7 is provided with an argon gas pipe interface 8, and the other end is provided with an air hole. During welding, argon gas enters from the argon gas pipe interface 8 and is discharged from the gas outlet to protect the metal from oxidation. The lower surface of the argon filling platform 3 is fixed with three ribs 9 parallel to each other and having the same length as the argon filling platform 3 . The ribs 9 can improve the strength of the argon filling platform 3 and play a supporting role. As shown in FIGS. 1 and 3 , the bar-shaped pressing device is connected to the argon filling platform 3 through the bolts 13 on the fixing base 1 . Two bolts 13 are arranged inside each fixing seat 1 , and a bolt hole is arranged on the position corresponding to each bolt 13 on the argon charging table 3 , and nuts 12 are fixed outside the bolt holes. When in use, the strip pressing device and the argon filling platform 3 are tightly connected by tightening the bolts 13 . As shown in FIG. 2 , the projection of the pressing plate 2 on the argon filling platform 3 is a rectangle, which has an upper oblique plane 4 , a lower oblique plane 5 and a pressing surface 6 parallel to the upper surface of the argon filling platform 3 . Both ends of the pressing plate 2 are fixedly connected with the fixing seat 1 .
如图2所示,压板2的上斜向平面4与充氩台3上表面的夹角为24°,该角度能保证压板的上斜向平面不影响手工钨极氩弧摆动焊时焊枪的摆动空间,其下斜向平面5与充氩台3上表面的夹角为16°,同时,楔铁10楔头的角度为16°,二者相同,便于楔铁10更好的卡入压板2与焊件之间,从而压紧待焊接薄板。楔铁10的长度小于压板2的长度。施压面6的宽度为10mm,对称分布于充氩槽7的两侧,较宽的施压面6有利于压紧更大的面积,防止焊件变形。 As shown in Figure 2, the included angle between the upper oblique plane 4 of the pressure plate 2 and the upper surface of the argon charging platform 3 is 24°, which can ensure that the upper oblique plane of the pressure plate does not affect the welding torch during manual argon tungsten arc swing welding In the swinging space, the included angle between the lower oblique plane 5 and the upper surface of the argon charging table 3 is 16°, and at the same time, the angle of the wedge head of the wedge iron 10 is 16°, which are the same, so that the wedge iron 10 can be better inserted into the pressure plate 2 and the weldment, so as to compress the thin plate to be welded. The length of wedge iron 10 is less than the length of pressing plate 2. The width of the pressing surface 6 is 10mm, and it is symmetrically distributed on both sides of the argon-filled tank 7. The wider pressing surface 6 is beneficial to compress a larger area and prevent deformation of the weldment.
图4是待焊不锈钢薄板放置示意图,如图所示,两个不锈钢薄板14被压板2紧压在充氩台3上,二者待焊处对接,且焊缝位于充氩槽7的正上方,充氩槽7的深度为10mm,其长度大于焊缝的长度,宽度大于焊缝的宽度,有利于氩气充分包围焊缝,防止金属被氧化。固定座1的外缘设有提手11。在焊接完成后,可拧下螺栓13,通过提手11将条形压紧装置提起,以便更换下一个焊件。 Figure 4 is a schematic diagram of the placement of stainless steel sheets to be welded. As shown in the figure, two stainless steel sheets 14 are tightly pressed by the pressure plate 2 on the argon-filling table 3, and the two parts to be welded are butted, and the weld seam is located directly above the argon-filling tank 7 , the depth of the argon-filled tank 7 is 10mm, its length is greater than the length of the weld, and its width is greater than the width of the weld, which is conducive to fully surrounding the weld with argon and preventing the metal from being oxidized. A handle 11 is provided on the outer edge of the fixing base 1 . After the welding is completed, the bolt 13 can be unscrewed, and the strip pressing device is lifted by the handle 11, so as to replace the next weldment.
除上述实施例外,本实用新型还可以有其他实施方式。凡采用等同替换或等效变换形成的技术方案,均落在本实用新型要求的保护范围。 In addition to the above embodiments, the utility model can also have other implementations. All technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the utility model.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109108554A (en) * | 2018-10-19 | 2019-01-01 | 南京晨光艺术工程有限公司 | Cambered surface sheet metal weld industry device |
CN110539112A (en) * | 2019-08-27 | 2019-12-06 | 中海油能源发展股份有限公司 | A fixing device for steel plate welding |
CN114682877A (en) * | 2022-04-26 | 2022-07-01 | 徐州徐工挖掘机械有限公司 | Baffle plate structure suitable for welding thin-wall component and welding method thereof |
CN116652514A (en) * | 2023-07-27 | 2023-08-29 | 河南卫华重型机械股份有限公司 | Sectional type reel flange welding positioner |
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- 2014-12-19 CN CN201420812660.5U patent/CN204321394U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109108554A (en) * | 2018-10-19 | 2019-01-01 | 南京晨光艺术工程有限公司 | Cambered surface sheet metal weld industry device |
CN110539112A (en) * | 2019-08-27 | 2019-12-06 | 中海油能源发展股份有限公司 | A fixing device for steel plate welding |
CN114682877A (en) * | 2022-04-26 | 2022-07-01 | 徐州徐工挖掘机械有限公司 | Baffle plate structure suitable for welding thin-wall component and welding method thereof |
CN114682877B (en) * | 2022-04-26 | 2024-01-23 | 徐州徐工挖掘机械有限公司 | Baffle structure suitable for welding thin-wall components and welding method thereof |
CN116652514A (en) * | 2023-07-27 | 2023-08-29 | 河南卫华重型机械股份有限公司 | Sectional type reel flange welding positioner |
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