CN204320950U - A kind of multiple riveting die set - Google Patents
A kind of multiple riveting die set Download PDFInfo
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- CN204320950U CN204320950U CN201420762408.8U CN201420762408U CN204320950U CN 204320950 U CN204320950 U CN 204320950U CN 201420762408 U CN201420762408 U CN 201420762408U CN 204320950 U CN204320950 U CN 204320950U
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- 238000001514 detection method Methods 0.000 claims abstract description 23
- 239000000523 sample Substances 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 7
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 239000000835 fiber Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 2
- 230000006698 induction Effects 0.000 claims 3
- 230000003287 optical effect Effects 0.000 claims 2
- 239000000463 material Substances 0.000 abstract description 8
- 230000002950 deficient Effects 0.000 abstract description 4
- 238000007689 inspection Methods 0.000 abstract description 3
- 239000013307 optical fiber Substances 0.000 description 19
- 238000009415 formwork Methods 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
本实用新型公开一种多重铆接模具,该模具包括配合实现铆接的上模体及下模体,所述上、下模体之间还设置有位置感应结构;其中上模体依次包括上盖板、上模座、上垫板、夹板、背托板及脱料板,下模体依次包括下模板、下垫板、下模座及下垫脚,而所述位置感应结构设置在上模板与下模板之间;所述下模体上还设置有非接触式的铆接检测机构。本实用新型采用非接触式冲压多重铆接模具的检验装置,其与材料没有铆接上, 发出停机指令,并将不良品人工排除,达到预设目的。
The utility model discloses a multiple riveting mold, which comprises an upper mold body and a lower mold body which cooperate to realize riveting, and a position sensing structure is arranged between the upper mold body and the lower mold body; wherein the upper mold body successively includes an upper cover plate , upper mold base, upper backing plate, splint, backing plate and stripper plate, the lower mold body sequentially includes the lower template, the lower backing plate, the lower mold base and the lower foot, and the position sensing structure is arranged between the upper template and the lower Between the templates; the lower mold body is also provided with a non-contact riveting detection mechanism. The utility model adopts a non-contact stamping multi-riveting die inspection device, which is not riveted with the material, issues a shutdown command, and manually eliminates defective products to achieve the preset purpose.
Description
技术领域 technical field
本实用新型涉及一种多重铆接模具,按国际专利分类表(IPC)划分属于冲压铆接模具技术领域。 The utility model relates to a multiple riveting die, which belongs to the technical field of stamping riveting dies according to the International Patent Classification (IPC).
背景技术 Background technique
目前,现有的多重铆接模具中两工件从不同进口进入在模具内部进行铆接,届时工件因材料的缸料、触点送料不畅,常常造成漏铆;漏铆工件混入正常工件,消耗大量人力和时间分选,且不能保定100%不良品检出。 At present, in the existing multiple riveting molds, two workpieces enter from different inlets and are riveted inside the mold. At that time, the workpieces are not fed smoothly due to the cylinder material and contact material of the material, which often causes missing riveting; the missing riveting workpieces are mixed with normal workpieces, which consumes a lot of manpower. And time sorting, and can not guarantee 100% detection of defective products.
由此,本发明人考虑对现有的多重铆接模具结构进行改进,本案由此产生。 Therefore, the inventor considers improving the existing multiple riveting die structure, and this case arises from it.
实用新型内容 Utility model content
针对现有技术的不足,本实用新型提供了一种多重铆接模具。 Aiming at the deficiencies of the prior art, the utility model provides a multiple riveting die.
为达到上述目的,本实用新型是通过以下技术方案实现的: In order to achieve the above object, the utility model is achieved through the following technical solutions:
一种多重铆接模具,该模具包括配合实现铆接的上模体及下模体,所述上、下模体之间还设置有位置感应结构;其中上模体依次包括上盖板、上模座、上垫板、夹板、背托板及脱料板,下模体依次包括下模板、下垫板、下模座及下垫脚,而所述位置感应结构设置在上模板与下模板之间;所述下模体上还设置有铆接检测机构。 A multiple riveting mold, the mold includes an upper mold body and a lower mold body that cooperate to realize riveting, and a position sensing structure is also arranged between the upper mold body and the lower mold body; wherein the upper mold body includes an upper cover plate and an upper mold base in sequence , an upper backing plate, a splint, a backing plate and a stripper plate, the lower mold body sequentially includes a lower formwork, a lower backing plate, a lower mold seat and a lower foot, and the position sensing structure is arranged between the upper formwork and the lower formwork; The lower mold body is also provided with a riveting detection mechanism.
进一步,所述铆接检测机构设置于下模体内并能与下模体上端的工件加工面接触形成铆接检测结构。 Further, the riveting detection mechanism is arranged in the lower mold body and can contact with the workpiece processing surface at the upper end of the lower mold body to form a riveting detection structure.
进一步,所述铆接检测机构包括两组光纤探测组,所述两组光纤探测组分别位于铆接触点前后,形成对铆接触点的检测。 Further, the riveting detection mechanism includes two groups of optical fiber detection groups, and the two groups of optical fiber detection groups are respectively located before and after the riveting contact point to form the detection of the riveting contact point.
进一步,所述每组光纤探测组中包括光纤探头及光纤传感器,光纤探头位于工件下方并通过光纤导线与外界的光纤传感器连接。 Further, each group of optical fiber detection groups includes an optical fiber probe and an optical fiber sensor, and the optical fiber probe is located under the workpiece and connected to an external optical fiber sensor through an optical fiber wire.
进一步,所述位置感应结构包括感应金属片、接近开关及升降架,所述感应金属片一端固定在下模座下方并能与横向设置于升降架上的接近开关接触,形成位置感应构架。 Further, the position sensing structure includes a sensing metal sheet, a proximity switch and a lifting frame. One end of the sensing metal sheet is fixed under the lower mold base and can be in contact with the proximity switch arranged laterally on the lifting frame to form a position sensing frame.
进一步,所述升降架为一端固定在下模板上的架体,该架体上穿设有螺纹杆,该螺纹杆两端分别用螺母实现定位,进而实现升降。 Further, the lifting frame is a frame body with one end fixed on the lower formwork, threaded rods are pierced on the frame body, and the two ends of the threaded rods are respectively positioned with nuts to realize lifting.
与现有技术相比较,本实用新型的优点: Compared with the prior art, the utility model has the following advantages:
本实用新型采用非接触式冲压多重铆接模具的检验装置,其与材料没有铆接上, 发出停机指令,并将不良品人工排除,达到预设目的。 The utility model adopts a non-contact stamping multi-riveting die inspection device, which is not riveted with the material, issues a shutdown command, and manually eliminates defective products to achieve the preset purpose.
附图说明 Description of drawings
图1是本实用新型结构示意图; Fig. 1 is a structural representation of the utility model;
图2是俯视图。 Fig. 2 is a plan view.
具体实施方式 Detailed ways
下面结合附图对本实用新型作进一步说明: Below in conjunction with accompanying drawing, the utility model is further described:
实施例:请参阅图1及图2所示,一种多重铆接模具,该模具包括配合实现铆接的上模体及下模体;其中上模体依次包括上盖板1、上模座2、上垫板3、夹板4、背托板5及脱料板6,下模体依次包括下模板7、下垫板8、下模座9及下垫脚10,所述上、下模体之间还设置有位置感应结构11,而所述位置感应结构11设置在上模板2与下模板7之间;所述下模体7上还设置有铆接检测机构12。 Embodiment: Please refer to Fig. 1 and Fig. 2, a kind of multiple riveting mold, this mold comprises the upper mold body and the lower mold body that cooperate to realize riveting; Upper backing plate 3, splint 4, back supporting plate 5 and stripping plate 6, lower mold body comprises lower formwork 7, lower backing plate 8, lower mold base 9 and lower foot 10 successively, between described upper and lower mold body A position sensing structure 11 is also provided, and the position sensing structure 11 is arranged between the upper template 2 and the lower template 7; the lower mold body 7 is also provided with a riveting detection mechanism 12 .
请参阅图1及图2所示,前述铆接检测机构12设置于下模体内并能与下模体上端的工件A与工件B进行铆接的铆接触点C加工面接触形成铆接检测结构,所述铆接检测机构12包括两组光纤探测组,所述两组光纤探测组分别位于铆接触点前后,形成对铆接触点C的检测,所述每组光纤探测组中包括光纤探头121及光纤传感器122,光纤探头121位于工件A与工件B实现铆接位置的下方并通过光纤导线与外界的光纤传感器122连接。 Please refer to Fig. 1 and Fig. 2, the aforementioned riveting detection mechanism 12 is arranged in the lower mold body and can contact with the processing surface of the riveting contact point C of the workpiece A and workpiece B at the upper end of the lower mold body to form a riveting detection structure. The riveting detection mechanism 12 includes two groups of optical fiber detection groups. The two groups of optical fiber detection groups are respectively located before and after the riveting contact point to form the detection of the riveting contact point C. Each group of optical fiber detection groups includes an optical fiber probe 121 and an optical fiber sensor 122. , the fiber optic probe 121 is located below the riveting position of the workpiece A and the workpiece B and is connected to the external fiber optic sensor 122 through a fiber optic wire.
请参阅图1及图2所示,前述位置感应结构11包括感应金属片111、接近开关112及升降架113,所述感应金属片111一端固定在下模座2下方并能与横向设置于升降架113上的接近开关接触112,形成位置感应构架,所述升降架113为一端固定在下模板上的架体,该架体上穿设有螺纹杆,该螺纹杆两端分别用螺母实现定位,进而实现升降。 1 and 2, the aforementioned position sensing structure 11 includes a sensing metal sheet 111, a proximity switch 112, and a lifting frame 113. One end of the sensing metal sheet 111 is fixed below the lower mold base 2 and can be arranged horizontally on the lifting frame. The proximity switch on 113 contacts 112 to form a position sensing frame. The lifting frame 113 is a frame body with one end fixed on the lower formwork, and the frame body is provided with a threaded rod, and the two ends of the threaded rod are respectively positioned with nuts, and then Achieve lifting.
本实用新型的检测步骤及原理如下: Detection steps and principles of the present utility model are as follows:
1、在图中标示位置埋入光纤铆接检测机构12,设置好阀值(反光强度达到一定值时,输出信号); 1. Embed the optical fiber riveting detection mechanism 12 at the position marked in the figure, and set the threshold value (when the reflection intensity reaches a certain value, the signal will be output);
2、上模体下行到一定位置,接近开关112感应到金属片111(优选为铁片),发出信号; 2. When the upper mold body goes down to a certain position, the proximity switch 112 senses the metal sheet 111 (preferably an iron sheet), and sends out a signal;
3、有材料经过光纤铆接检测机构12正上方时,光纤传感器输出信号,假设材料未铆接上,则光纤传感器感应不到物体不发出信号; 3. When a material passes directly above the optical fiber riveting detection mechanism 12, the optical fiber sensor outputs a signal. If the material is not riveted, the optical fiber sensor cannot sense the object and does not send out a signal;
4、通过PLC或单片机进行逻辑判断,当接近开关有信号(冲压设置行程已达设定位置,送料结束,开始检验),此时当光纤有输出信号,铆接正常,不发出停机指令;当光纤无信号输出时,材料没有铆接上, 发出停机指令,并将不良品人工排除,达到预设目的。 4. Logical judgment is carried out by PLC or single-chip microcomputer. When the proximity switch has a signal (the stamping setting stroke has reached the set position, the feeding is completed, and the inspection is started), at this time, when the optical fiber has an output signal, the riveting is normal, and no shutdown command is issued; when the optical fiber When there is no signal output, the material is not riveted, a shutdown command is issued, and defective products are manually eliminated to achieve the preset purpose.
以上所记载,仅为利用本创作技术内容的实施例,任何熟悉本项技艺者运用本创作所做的修饰、变化,皆属本创作主张的专利范围,而不限于实施例所揭示者。 The above records are only examples of using the technical content of this creation. Any modifications and changes made by those who are familiar with this technology using this creation belong to the scope of patents claimed by this creation, and are not limited to those disclosed in the examples.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106734729A (en) * | 2016-12-30 | 2017-05-31 | 苏州飞宇精密科技股份有限公司 | A kind of security punching die casting with sensing detection means |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106734729A (en) * | 2016-12-30 | 2017-05-31 | 苏州飞宇精密科技股份有限公司 | A kind of security punching die casting with sensing detection means |
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