CN204320762U - The efficient ultrasonic bottle washing machine of Automatic Control - Google Patents
The efficient ultrasonic bottle washing machine of Automatic Control Download PDFInfo
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- CN204320762U CN204320762U CN201420443153.9U CN201420443153U CN204320762U CN 204320762 U CN204320762 U CN 204320762U CN 201420443153 U CN201420443153 U CN 201420443153U CN 204320762 U CN204320762 U CN 204320762U
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- shower nozzle
- magnetic valve
- contactor
- support plate
- control circuit
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- 238000005406 washing Methods 0.000 title claims abstract description 47
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 144
- 239000007921 spray Substances 0.000 claims abstract description 56
- 238000004140 cleaning Methods 0.000 claims abstract description 52
- 239000003599 detergent Substances 0.000 claims abstract description 27
- 238000010438 heat treatment Methods 0.000 claims abstract description 22
- 239000012153 distilled water Substances 0.000 claims abstract description 20
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 13
- 239000010865 sewage Substances 0.000 claims description 21
- 238000004064 recycling Methods 0.000 claims description 18
- 239000007788 liquid Substances 0.000 claims description 13
- 239000002699 waste material Substances 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 5
- 230000010355 oscillation Effects 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000007598 dipping method Methods 0.000 abstract description 2
- 230000010358 mechanical oscillation Effects 0.000 abstract description 2
- 230000000149 penetrating effect Effects 0.000 abstract description 2
- 239000000853 adhesive Substances 0.000 description 11
- 230000001070 adhesive effect Effects 0.000 description 11
- 238000000034 method Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 5
- 230000002262 irrigation Effects 0.000 description 5
- 238000003973 irrigation Methods 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000009825 accumulation Methods 0.000 description 3
- 239000008399 tap water Substances 0.000 description 3
- 235000020679 tap water Nutrition 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 208000009043 Chemical Burns Diseases 0.000 description 1
- 208000018380 Chemical injury Diseases 0.000 description 1
- 101000975474 Homo sapiens Keratin, type I cytoskeletal 10 Proteins 0.000 description 1
- 101000614439 Homo sapiens Keratin, type I cytoskeletal 15 Proteins 0.000 description 1
- 102100023970 Keratin, type I cytoskeletal 10 Human genes 0.000 description 1
- 102100040443 Keratin, type I cytoskeletal 15 Human genes 0.000 description 1
- 206010033546 Pallor Diseases 0.000 description 1
- 206010053615 Thermal burn Diseases 0.000 description 1
- 206010052428 Wound Diseases 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model relates to a kind of efficient ultrasonic bottle washing machine of Automatic Control.The utility model comprises rinse bath, carries bottle spin rinse frame, bottle spray equipment, automatic water supply device, distilled water tank, city water tank, detergent solution case, ultrasonic cleaning equipment, constant temperature heating device and automatic control system, the utility model adopts ultrasonic oscillation washing technology, changes the mode in the past using hairbrush hand washing.It makes full use of good the penetrating of ultrasonic wave, pulverizes, peels off the usefulness of spot, realize brushless washing completely, solve the problem that distinctive appearance vessel cannot wash simultaneously.The utility model can set washing mode flexibly, automatically the washing of detergent solution dipping, running water cleaning, distilled water cleaning operation can be completed in one hour, adopt ultrasonic mechanical oscillation to strengthen divesting effect to spot therebetween, achieve the rapidly and efficiently washing to various glassware.
Description
Technical field
The utility model relates to a kind of efficient ultrasonic bottle washing machine of Automatic Control.
Background technology
Along with the development of power system, oiling is tested, aquation is tested specialty and all can be faced a large amount of maintenance prerun and periodic monitoring task every year, and for meeting taking in a large number of experiment work, avoid unclean the generation test data of vessel to disturb, tester should clean in time.Clean oil-filled after glassware, both wasted time and energy, use boiling water very easily scald, there is potential safety hazard, washing at present to glassware, mostly adopt manual type, cleaning process is loaded down with trivial details, cleaning efficiency is low, and the standard that manual cleaning is ununified yet, be difficult to ensure that each vessel cleannes can be up to standard, cause the problem that glassware service efficiency is low, the personnel that simultaneously clean are vulnerable to blanching wound, chemical burn, cause serious threat to staff's life and health.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of efficient ultrasonic bottle washing machine of Automatic Control.
the utility model adopts following technical scheme:the utility model comprises rinse bath, carries bottle spin rinse frame, bottle spray equipment, automatic water supply device, distilled water tank, city water tank, detergent solution case, ultrasonic cleaning equipment, device for recycling sewage, constant temperature heating device and automatic control system,
Described year bottle spin rinse frame turn frame by the cleaning basket being built-in with waterway channel, be embedded at cleaning basket turns carrying cage and being arranged at the water seal that cleaning basket turns frame water inlet end in frame and forms, described cleaning basket turns frame and rotates by interior shower nozzle support plate, the motor carrying cage gag lever post and be symmetricly set in the longitudinal side of interior shower nozzle support plate that is symmetricly set in interior shower nozzle support plate transverse sides be located by connecting plate and water route and rotate the plate that is located by connecting and form, and described year cage gag lever post end is provided with carries a cage limiting card;
Described bottle spray equipment is made up of interior spray equipment and outer spray equipment, described interior spray equipment is made up of the more than one interior shower nozzle be arranged on interior shower nozzle support plate, described interior shower nozzle is connected with the waterway channel in interior shower nozzle support plate, described outer spray equipment is made up of the outer shower nozzle support plate and the more than one outer shower nozzle be arranged on outer shower nozzle support plate being arranged at rinse bath upper end, and described outer shower nozzle is connected with the waterway channel in outer shower nozzle support plate;
Described distilled water tank, city water tank, detergent solution case is connected with the input of automatic water supply device, the output of described automatic water supply device is connected with outer spray equipment with interior spray equipment, described automatic water supply device is by water pump and the first magnetic valve, second magnetic valve, 3rd magnetic valve, 4th magnetic valve, 5th magnetic valve, 6th magnetic valve, 7th magnetic valve composition, described water pump is by the first magnetic valve, second magnetic valve, first magnetic valve is connected with interior shower nozzle support plate through water seal respectively, described water pump is connected with outer shower nozzle support plate by the 4th magnetic valve, described water pump is connected with distilled water tank by the 5th magnetic valve, described water pump is connected with city water tank by the 6th magnetic valve, described water pump is connected with detergent solution case by the 7th magnetic valve,
Described ultrasonic cleaning equipment is made up of supersonic generator, the vibration plate be connected with supersonic generator and the ultrasonic oscillator be arranged in vibration plate, and described vibration plate is arranged at bottom of rinse bath;
Described device for recycling sewage is made up of oil water separator, waste liquid water inlet pipe, the 8th magnetic valve, the 9th magnetic valve and drainpipe, described oil water separator and drainpipe are all connected with rinse bath by waste liquid water inlet pipe, two outlet pipes of described oil water separator are connected with detergent solution case, drainpipe respectively, be provided with the 8th magnetic valve between described oil water separator and waste liquid water inlet pipe, between described waste liquid water inlet pipe and drainpipe, be provided with the 9th magnetic valve;
Described constant temperature heating device by be arranged at bottom of rinse bath heating rod, the heater be arranged in distilled water tank, be arranged at the heater in city water tank and the heater be arranged in detergent solution case forms;
Described automatic control system is made up of control panel, ON-OFF control circuit and contactor circuits for triggering,
Described ON-OFF control circuit is made up of single-chip microcomputer, control relay circuit and contactor control circuit,
Described control relay circuit is made up of the Control branch road that 17 line structures of parallel connection are identical,
Wherein 1 road Control props up routing resistance R1 ~ R3, transistor VT1 ~ VT2, photoelectrical coupler GD1, relay CJ1 forms, the base stage of transistor VT1 connects the corresponding output end of described single-chip microcomputer through resistance R1, the grounded emitter of transistor VT1, 1 pin of described photoelectrical coupler GD1 is through resistance R2 ground connection, 2 pin of described photoelectrical coupler GD1 connect the colelctor electrode of transistor VT1, 3 pin of described photoelectrical coupler GD1 connect the base stage of transistor VT2 through resistance R3, 4 pin of described photoelectrical coupler GD1 meet+12V, the colelctor electrode of described transistor VT2 meets+12V through relay CJ1, the grounded emitter of described transistor VT2,
Described contactor control circuit is made up of the contactor circuit controlling brancher that 17 line structures of parallel connection are identical,
Wherein 1 road contactor circuit controlling brancher is made up of contactor CK1 and relay normally open contact CJ1-1, is connected between alternating current 220V power supply and ground after described contactor CK1 connects with relay normally open contact CJ1-1;
Described contactor circuits for triggering are made up of the identical control relay circuit of 9 line structures, water pump control circuit, device for recycling sewage control circuit, ultrasonic cleaning equipment control circuit, heating rod control circuit, control circuit for heater that drive motors control circuit is identical with 3 line structures
Wherein No. 1 control relay circuit is connected on after being connected with the first magnetic valve V1 by contactor normally opened contact CK1-1 and exchanges between 380V power supply and ground;
Described water pump control circuit is connected on after being connected with water pump P by contactor normally opened contact CK10-1, CK10-2, CK10-3 and exchanges between 380V power supply and ground;
Described device for recycling sewage control circuit is connected on after being connected with oil water separator R by contactor normally opened contact CK11-1 and exchanges between 380V power supply and ground;
Described ultrasonic cleaning equipment control circuit is connected on after being connected with supersonic generator U by contactor normally opened contact CK12-1 and exchanges between 380V power supply and ground;
Described heating rod control circuit is connected on after being connected with heating rod TH1 by contactor normally opened contact CK13-1 and exchanges between 380V power supply and ground;
Described drive motors control circuit is connected on after being connected with drive motors M by contactor normally opened contact CK14-1, CK14-2, CK14-3 and exchanges between 380V power supply and ground;
Wherein 1 road control circuit for heater is connected on after being connected with heater TH2 by contactor normally opened contact CK15-1 and exchanges between 380V power supply and ground.
Described year cage is that wide-mouth bottle carries cage, conical flask carries cage or syringe carries cage.
Described interior shower nozzle support plate walks abreast and is provided with the sub-support plate of shower nozzle in 2-10 group, between the contiguous sub-support plate of interior shower nozzle, be provided with the gap that leaks.
The sub-support plate of described interior shower nozzle is provided with the interior shower nozzle of more than 1.
Described outer shower nozzle support plate is 2-10 row.
Described outer shower nozzle support plate is provided with the outer shower nozzle of more than 1.
Described cleaning column turns frame and is fixedly connected with a year cage.
The model of described single-chip microcomputer is STC12C5A60S2.
The model of described supersonic generator is 5938D-28.
The model of described oil water separator is AC5000-06.
Good effect of the present utility model is as follows:
(1) washing to various profile glassware is realized
The utility model adopts ultrasonic oscillation washing technology, changes the mode in the past using hairbrush hand washing.It makes full use of good the penetrating of ultrasonic wave, pulverizes, peels off the usefulness of spot, realize brushless washing completely, solve the problem that distinctive appearance vessel cannot wash simultaneously.
(2) full-automatic 360 ° rotate washing
Cleaning basket turns frame and has the function of carrying bottle, rotation, spray simultaneously.It can be locked fixing to tens of homotype vessel, then by drive motors driven rotary.Cleaning basket turns frame when rotating, and automatic water supply system turns frame 3 and to arrange on water-supply-pipe shower nozzle to being evenly distributed in cleaning basket and supply water, and spray glassware inwall by interior shower nozzle, bottle internal water accumulation rotates at bottleneck to be poured out automatically to during below.
When cleaning basket turns frame rotation, be positioned at the outer spray equipment turned above frame in rinse bath and cleaning basket and spray each position of bottle outer wall.
Interior shower nozzle and outer spray equipment are when cleaning basket and turning frame rotation, and spray bottle inwall, outer wall, realize the comprehensive washing from the inside to surface, from top to bottom to tester.
(3) washing agent recycles
The interior shower nozzle of 3 row, by automatic controlling system, adopts the mode of alternately spray, recycle in spray process to detergent solution, thus it is long-pending to reduce detergent solution casing, decreases dosage of scour.
Device for recycling sewage, in the process of effluent sewerage, is optionally discharged waste water top layer oil slick, is retained most of detergent solution, thus reduce the dosage of scour in circulation cleaning further.
Recycling of washing agent reduces washing cost, decreases sewage discharge.
(4) full automatic washing
The efficient ultrasonic bottle washing machine of Automatic Control adopts programme-control, washing mode can be set flexibly, automatically the washing of detergent solution dipping, running water cleaning, distilled water cleaning operation can be completed in one hour, adopt ultrasonic mechanical oscillation to strengthen divesting effect to spot therebetween, achieve the rapidly and efficiently washing to various glassware.
Accompanying drawing explanation
Accompanying drawing 1 is the utility model structural representation.
Accompanying drawing 2 is the utility model rinse bath structural representation.
Accompanying drawing 3 is the utility model device for recycling sewage structural representation.
Accompanying drawing 4 turns mount structure schematic diagram for the utility model cleans basket.
Accompanying drawing 5 carries basket structure schematic diagram for the utility model.
Accompanying drawing 6 is the utility model control relay circuit schematic diagram.
Accompanying drawing 7 is the utility model contactor control circuit figure.
Accompanying drawing 8 is the utility model contactor trigger circuit structure schematic diagram.
Accompanying drawing 9 is the utility model water route workflow diagram.
Detailed description of the invention
As shown in accompanying drawing 1-9, the utility model comprises rinse bath 1, carries bottle spin rinse frame, drive motors 15, bottle spray equipment, automatic water supply device 14, distilled water tank 11, city water tank 12, detergent solution case 13, ultrasonic cleaning equipment, device for recycling sewage 19, constant temperature heating device and automatic control system
Described year bottle spin rinse frame turn frame 2 by the cleaning basket being built-in with waterway channel, be embedded at cleaning basket turns carrying cage 3 and being arranged at the water seal 22 that cleaning basket turns frame 2 water inlet end in frame 2 and forms, described cleaning basket turns frame 2 and rotates by interior shower nozzle support plate 4, the drive motors carrying cage gag lever post 5 and be symmetricly set in the longitudinal side of interior shower nozzle support plate 4 that is symmetricly set in interior shower nozzle support plate 4 transverse sides be located by connecting plate 6-1 and water route and rotate the plate 6-2 that is located by connecting and form, and described year cage gag lever post 5 end is provided with carries a cage limiting card 7;
The output shaft of described drive motors 15 is plugged in drive motors rotation and is located by connecting in the locating hole of plate 6-1;
Described bottle spray equipment is made up of interior spray equipment and outer spray equipment, described interior spray equipment is made up of the more than one interior shower nozzle 8 be arranged on interior shower nozzle support plate 4, described interior shower nozzle 8 is connected with the waterway channel in interior shower nozzle support plate 4, described outer spray equipment is made up of the outer shower nozzle support plate 9 and the more than one outer shower nozzle 10 be arranged on outer shower nozzle support plate 9 being arranged at rinse bath 1 upper end, and described outer shower nozzle 10 is connected with the waterway channel in outer shower nozzle support plate 9;
Described distilled water tank 11, city water tank 12, detergent solution case 13 is connected with the input of automatic water supply device 14, the output of described automatic water supply device 14 is connected with outer spray equipment with interior spray equipment, described automatic water supply device is by water pump and the first magnetic valve, second magnetic valve, 3rd magnetic valve, 4th magnetic valve, 5th magnetic valve, 6th magnetic valve, 7th magnetic valve composition, described water pump is by the first magnetic valve, second magnetic valve, first magnetic valve is connected with interior shower nozzle support plate 4 through water seal 22 respectively, described water pump is connected with outer shower nozzle support plate 9 by the 4th magnetic valve, described water pump is connected with distilled water tank 11 by the 5th magnetic valve, described water pump is connected with city water tank 12 by the 6th magnetic valve, described water pump is connected with detergent solution case 13 by the 7th magnetic valve,
Described ultrasonic cleaning equipment is made up of supersonic generator, the vibration plate 21 be connected with supersonic generator and the ultrasonic oscillator be arranged in vibration plate 21, and described vibration plate 21 is arranged at bottom rinse bath 1;
Described device for recycling sewage 19 is made up of oil water separator, waste liquid water inlet pipe 18, the 8th magnetic valve, the 9th magnetic valve and drainpipe 16, described oil water separator is all connected with rinse bath 1 by waste liquid water inlet pipe 18 with drainpipe 16, two outlet pipes of described oil water separator are connected with detergent solution case 13, drainpipe 16 respectively, be provided with the 8th magnetic valve between described oil water separator and waste liquid water inlet pipe 18, between described waste liquid water inlet pipe 18 and drainpipe 16, be provided with the 9th magnetic valve;
Described constant temperature heating device by the heating rod 20 be arranged at bottom rinse bath 1, the heater be arranged in distilled water tank 11, be arranged at the heater in city water tank 12 and the heater be arranged in detergent solution case 13 forms;
Described automatic control system is made up of control panel 17, ON-OFF control circuit and contactor circuits for triggering,
Described ON-OFF control circuit is made up of single-chip microcomputer, control relay circuit and contactor control circuit,
Described control relay circuit is made up of the Control branch road that 17 line structures of parallel connection are identical,
Wherein 1 road Control props up routing resistance R1 ~ R3, transistor VT1 ~ VT2, photoelectrical coupler GD1, relay CJ1 forms, the base stage of transistor VT1 connects the corresponding output end of described single-chip microcomputer through resistance R1, the grounded emitter of transistor VT1, 1 pin of described photoelectrical coupler GD1 is through resistance R2 ground connection, 2 pin of described photoelectrical coupler GD1 connect the colelctor electrode of transistor VT1, 3 pin of described photoelectrical coupler GD1 connect the base stage of transistor VT2 through resistance R3, 4 pin of described photoelectrical coupler GD1 meet+12V, the colelctor electrode of described transistor VT2 meets+12V through relay CJ1, the grounded emitter of described transistor VT2,
Described contactor control circuit is made up of the contactor circuit controlling brancher that 17 line structures of parallel connection are identical,
Wherein 1 road contactor circuit controlling brancher is made up of contactor CK1 and relay normally open contact CJ1-1 described No. 1st contactor controlling brancher, is connected between alternating current 220V power supply and ground after described contactor CK1 connects with relay normally open contact CJ1-1;
Described contactor circuits for triggering are made up of the identical control relay circuit of 9 line structures, water pump control circuit, device for recycling sewage control circuit, ultrasonic cleaning equipment control circuit, heating rod control circuit, control circuit for heater that drive motors control circuit is identical with 3 line structures
Wherein No. 1 control relay circuit is connected on after being connected with the first magnetic valve V1 by contactor normally opened contact CK1-1 and exchanges between 380V power supply and ground;
Described water pump control circuit is connected on after being connected with water pump P by contactor normally opened contact CK10-1, CK10-2, CK10-3 and exchanges between 380V power supply and ground;
Described device for recycling sewage control circuit is connected on after being connected with oil water separator R by contactor normally opened contact CK11-1 and exchanges between 380V power supply and ground;
Described ultrasonic cleaning equipment control circuit is connected on after being connected with supersonic generator U by contactor normally opened contact CK12-1 and exchanges between 380V power supply and ground;
Described heating rod control circuit is connected on after being connected with heating rod TH1 by contactor normally opened contact CK13-1 and exchanges between 380V power supply and ground;
Described drive motors control circuit is connected on after being connected with drive motors M by contactor normally opened contact CK14-1, CK14-2, CK14-3 and exchanges between 380V power supply and ground;
Wherein 1 road control circuit for heater is connected on after being connected with heater TH2 by contactor normally opened contact CK15-1 and exchanges between 380V power supply and ground.
Described in the utility model year cage is that wide-mouth bottle carries cage, conical flask carries cage or syringe carries cage.
Described interior shower nozzle support plate 4 walks abreast and is provided with the sub-support plate of shower nozzle in 2-10 group, the gap that leaks is provided with between the contiguous sub-support plate of interior shower nozzle, the sub-support plate of described interior shower nozzle is provided with the interior shower nozzle 8 of more than 1, described outer shower nozzle support plate 9 is 2-10 row, described outer shower nozzle support plate 9 is provided with the outer shower nozzle 10 of more than 1, described cleaning column turns frame 2 and is fixedly connected with a year cage 3.
The utility model vibration plate is arranged at bottom of rinse bath heating rod on one side; Described ultrasonic oscillator is fixedly welded on vibration plate inside; The output loop of described supersonic generator is connected to the ultrasonic oscillator of vibration plate inside by cable.In washing process, rely on vibration plate to produce supersonic oscillations ripple, realize the brushless washing to glassware.
The outer spray equipment of the utility model is arranged at rinse bath and cleaning basket turns above frame; Described more than 20 only in shower nozzle be evenly distributed on 3 row's water-supply-pipes that cleaning basket turns on frame, probe into cleaning basket respectively and turn in the bottleneck of more than 20 glasswares that frame loads; The interior shower nozzle that the outside spray equipment of described automatic water supply system and cleaning basket turn on frame provides high-pressure cleaning liquid, carries out spray irrigation to glassware outer wall, inwall.
Described device for recycling sewage can deliver to detergent solution case by counter for the detergent solution of recycling, to save washing agent, reduces sewage discharge.
Within described year, the nested cleaning basket that is fixed on of cage turns in frame; The glassware washed is fixed locked by carrying cage.
The mechanical output of described drive motors connects cleaning basket by power transmission shaft and turns frame, drives it to rotate.Cleaning basket turns in frame rotary course, and the glassware outer wall wherein loaded can accept comprehensive spray irrigation, and the ponding that in vessel, spray produces simultaneously also can be poured out in time.
Described automatic control system connects the control loop of the devices such as automatic water supply system, device for recycling sewage, heating rod, supersonic generator, drive motors, guidance panel, and the washing flow according to presetting controls automatically to related device.
The utility model washing overall process is by the automatic control of singlechip CPU.Singlechip CPU accepts the operational order of control panel, and control panel receiving system status information is also shown.Singlechip CPU sends operational order in the mode of high-level control signal to ON-OFF control circuit, the high-level control signal that singlechip CPU sends is converted to high voltage control signal by ON-OFF control circuit again, realize carrying out switching operation to relay operation circuit, then realize corresponding magnetic valve, water pump, drive motors, supersonic generator, the switching of the electrical equipments such as heater, the high level operation signal sent when single-chip microcomputer is after transistor amplifier amplifies, the relay coil control loop of+12V is transferred to by optic coupling element, make the corresponding actuating of relay.
After the utility model CPU drives the actuating of relay, its normal opened contact in relay operation circuit closes, the corresponding contactor coil of conducting, corresponding contact device closes, thus drops into the electrical equipments such as corresponding magnetic valve, water pump, drive motors, supersonic generator.After relay tip disconnects, relevant device is out of service again, wherein the break-make of relay tip CJ1-1 ~ CJ17-1 difference control relay CK1 ~ CK17 coil power, the opening and closing of contactor contact CK1-1 ~ CK9-1 difference Controlling solenoid valve V1 ~ V9.The throwing that contactor contact CK11-1 controls oil water separator R stops.The throwing that contactor contact CK12-1 controls supersonic generator U stops.The throwing that contactor contact CK13-1 controls heating rod TH1 stops.The throwing of contactor contact CK15-1 ~ CK17-1 control heater TH2 ~ TH4 respectively stops.Contactor contact CK10-1 ~ CK10-3 controls drive motors M throwing and stops.Contactor contact CK14-1 ~ CK14-3 controls water pump P throwing and stops.
Workflow of the present utility model is as follows:
The utility model sends instruction by CPU and relay CJ15, CJ16, CJ17, contactor CK15, CK16, CK17 is closed, the heater in distilled water tank 11, city water tank 12, detergent solution case 13 is preheated after opening.
Relay CJ7, contactor CK7 are closed afterwards, and magnetic valve V7 conducting, is switched to water pump P by the cleaning solution in detergent solution case 13.Relay CJ1 and contactor CK1, relay CJ2 and contactor CK2, relay CJ3 and contactor CK3 replace adhesive, and magnetic valve V1, magnetic valve V2, magnetic valve V3 are alternately opened; Relay CJ4 and contactor CK4 continues adhesive, makes magnetic valve V4 continue to open; Relay CJ10 and contactor CK10 adhesive, starting mode of pump; Cleaning basket turns shower nozzle in 3 row on the water-supply-pipe on frame 2 and alternately sprays glassware inwall, and outer spray equipment continues spray to glassware outer wall.After in groove C4 to be cleaned, cleaning solution did not have bottle, relevant relay, contactor disconnect, and associated solenoid valve is closed, and stop spray, flood glassware.
Subsequently, relay CJ12 and contactor CK12 adhesive, supersonic generator is started working, and exports pulse current and drives the ultrasonic oscillator in vibration plate to produce sonic oscillation ripple, carry out vibration by sonic oscillation ripple to glassware to wash, peel off the inside and outside wall spot of bottle rapidly.
After a period of time is carried out in sonic oscillation washing, relay CJ14 and contactor CK14 inhale and, drive motors starts to drive cleaning basket to turn frame and rotates, control the relevant relay of automatic water supply system, contactor adhesive simultaneously, associated solenoid valve is opened, interior shower nozzle, outer spray equipment spray the inside and outside wall of bottle again, and bottle internal water accumulation can turn frame rotation with cleaning basket and pour out in time.This process is rotary spray process.
After rotary spray terminates, the closed electromagnetic valve in automatic water supply system.Relay CJ8 and contactor CK8 adhesive, magnetic valve V8 opens.CJ11 and contactor CK11 adhesive simultaneously, oil water separator R starts, and in rinse bath, sewage is discharged through oil water separator.Effluent stream is when oil water separator, and wherein oil slick part is directly discharged, and all the other detergent solutions are then recovered in detergent solution case C3.
In above-mentioned link, cleaning basket turns shower nozzle in 3 row on 3 water-supply-pipes on frame and all adopts alternately spray mode, to save washing agent.
Relay CJ6 and contactor CK6 adhesive subsequently, magnetic valve V6 opens, and by the running water conducting in city water tank C2 to water pump P, the magnetic valve in automatic water supply system is all opened, and uses running water to carry out spray irrigation to the inside and outside wall of glassware.Meanwhile, relay CJ14 and contactor CK14 inhale and, drive motors drives cleaning basket to turn frame to rotate, and glassware its outer wall in rotary course is subject to the comprehensive flushing of outer spray equipment, and the ponding that interior spray produces also can be discharged in time with bottle upset.
After each tap water terminates, water pump stall, whole closed electromagnetic valves of automatic water supply system G, drive motors and cleaning basket turn frame stall; Relay CJ9 and contactor CK9 adhesive, magnetic valve V9 opens, and in rinse bath C3, sewage is directly discharged through magnetic valve V9, drainpipe T5.
After completing tap water, relay CJ5 and contactor CK5 adhesive, magnetic valve V5 opens, by the distilled water conducting in distilled water tank C1 to water pump P, magnetic valve in automatic water supply system is all opened, and uses distilled water to carry out spray irrigation to the inside and outside wall of glassware.Meanwhile, relay CJ14 and contactor CK14 inhale and, drive motors drives cleaning basket to turn frame to rotate, and glassware its outer wall in rotary course is subject to the comprehensive flushing of outer spray equipment, and the ponding that interior spray produces also can be discharged in time with bottle upset.
After each tap water terminates, whole closed electromagnetic valves of automatic water supply system G, drive motors and cleaning basket turn frame stall; Relay CJ9 and contactor CK9 adhesive, magnetic valve V9 opens, and in rinse bath C3, sewage is directly discharged through magnetic valve V9, drainpipe.
Running water, distilled water cleaning process all adopt rotary spray mode, that is, while cleaning basket turns frame rotation, interior shower nozzle, outside spray equipment carry out spray irrigation to glassware bottle inwall, outer wall.Glassware bottle, when turning frame with cleaning basket and rotating, also can utilize rinse bath internal water accumulation to carry out rinsing washing.Cleaning overall process all with sonic oscillation, to strengthen cleaning performance.
Except adopting conventional washing flow, also select special flow process by control panel, or washing step and cycle-index thereof are set voluntarily, respectively circulate the used time, to adapt to different washing object, washing requirement.
Claims (9)
1. the efficient ultrasonic bottle washing machine of an Automatic Control, it is characterized in that it comprises rinse bath (1), carries bottle spin rinse frame, bottle spray equipment, automatic water supply device (14), distilled water tank (11), city water tank (12), detergent solution case (13), ultrasonic cleaning equipment, device for recycling sewage (19), constant temperature heating device and automatic control system
Within described year, bottle spin rinse frame turns frame (2) by the cleaning basket being built-in with waterway channel, be embedded at cleaning basket and turn carrying cage (3) and being arranged at water seal (22) composition that cleaning basket turns frame (2) water inlet end in frame (2), described cleaning basket turns frame (2) by interior shower nozzle support plate (4), the motor carrying cage gag lever post (5) and be symmetricly set in the longitudinal side of interior shower nozzle support plate (4) being symmetricly set in interior shower nozzle support plate (4) transverse sides rotates be located by connecting plate (6-1) and water route and rotates the plate (6-2) that is located by connecting and form, described year cage gag lever post (5) end is provided with carries cage limiting card (7),
Described bottle spray equipment is made up of interior spray equipment and outer spray equipment, described interior spray equipment is made up of the more than one interior shower nozzle (8) be arranged on interior shower nozzle support plate (4), described interior shower nozzle (8) is connected with the waterway channel in interior shower nozzle support plate (4), described outer spray equipment is made up of the outer shower nozzle support plate (9) and the more than one outer shower nozzle (10) be arranged on outer shower nozzle support plate (9) being arranged at rinse bath (1) upper end, and described outer shower nozzle (10) is connected with the waterway channel in outer shower nozzle support plate (9);
Described distilled water tank (11), city water tank (12), detergent solution case (13) is connected with the input of automatic water supply device (14), the output of described automatic water supply device (14) is connected with outer spray equipment with interior spray equipment, described automatic water supply device is by water pump and the first magnetic valve, second magnetic valve, 3rd magnetic valve, 4th magnetic valve, 5th magnetic valve, 6th magnetic valve, 7th magnetic valve composition, described water pump is by the first magnetic valve, second magnetic valve, first magnetic valve is connected with interior shower nozzle support plate (4) through water seal (22) respectively, described water pump is connected with outer shower nozzle support plate (9) by the 4th magnetic valve, described water pump is connected with distilled water tank (11) by the 5th magnetic valve, described water pump is connected with city water tank (12) by the 6th magnetic valve, described water pump is connected with detergent solution case (13) by the 7th magnetic valve,
Described ultrasonic cleaning equipment is made up of supersonic generator, the vibration plate (21) be connected with supersonic generator and the ultrasonic oscillator be arranged in vibration plate, and described vibration plate (21) is arranged at rinse bath (1) bottom;
Described device for recycling sewage (19) is by oil water separator, waste liquid water inlet pipe (18), 8th magnetic valve, 9th magnetic valve and drainpipe (16) composition, described oil water separator is all connected with rinse bath (1) by waste liquid water inlet pipe (18) with drainpipe (16), two outlet pipes of described oil water separator respectively with detergent solution case (13), drainpipe (16) is connected, the 8th magnetic valve is provided with between described oil water separator and waste liquid water inlet pipe (18), the 9th magnetic valve is provided with between described waste liquid water inlet pipe (18) and drainpipe (16),
Described constant temperature heating device by be arranged at rinse bath (1) bottom heating rod (20), the heater be arranged in distilled water tank (11), be arranged at the heater in city water tank (12) and the heater be arranged in detergent solution case (13) forms;
Described automatic control system is made up of control panel (17), ON-OFF control circuit and contactor circuits for triggering,
Described ON-OFF control circuit is made up of single-chip microcomputer, control relay circuit and contactor control circuit,
Described control relay circuit is made up of the Control branch road that 17 line structures of parallel connection are identical,
Wherein 1 road Control props up routing resistance R1 ~ R3, transistor VT1 ~ VT2, photoelectrical coupler GD1, relay CJ1 forms, the base stage of transistor VT1 connects the corresponding output end of described single-chip microcomputer through resistance R1, the grounded emitter of transistor VT1, 1 pin of described photoelectrical coupler GD1 is through resistance R2 ground connection, 2 pin of described photoelectrical coupler GD1 connect the colelctor electrode of transistor VT1, 3 pin of described photoelectrical coupler GD1 connect the base stage of transistor VT2 through resistance R3, 4 pin of described photoelectrical coupler GD1 meet+12V, the colelctor electrode of described transistor VT2 meets+12V through relay CJ1, the grounded emitter of described transistor VT2,
Described contactor control circuit is made up of the contactor circuit controlling brancher that 17 line structures of parallel connection are identical,
Wherein 1 road contactor circuit controlling brancher is made up of contactor CK1 and relay normally open contact CJ1-1, is connected between alternating current 220V power supply and ground after described contactor CK1 connects with relay normally open contact CJ1-1;
Described contactor circuits for triggering are made up of the identical control relay circuit of 9 line structures, water pump control circuit, device for recycling sewage control circuit, ultrasonic cleaning equipment control circuit, heating rod control circuit, control circuit for heater that drive motors control circuit is identical with 3 line structures
Wherein No. 1 control relay circuit is connected on after being connected with the first magnetic valve V1 by contactor normally opened contact CK1-1 and exchanges between 380V power supply and ground;
Described water pump control circuit is connected on after being connected with water pump P by contactor normally opened contact CK10-1, CK10-2, CK10-3 and exchanges between 380V power supply and ground;
Described device for recycling sewage control circuit is connected on after being connected with oil water separator R by contactor normally opened contact CK11-1 and exchanges between 380V power supply and ground;
Described ultrasonic cleaning equipment control circuit is connected on after being connected with supersonic generator U by contactor normally opened contact CK12-1 and exchanges between 380V power supply and ground;
Described heating rod control circuit is connected on after being connected with heating rod TH1 by contactor normally opened contact CK13-1 and exchanges between 380V power supply and ground;
Described drive motors control circuit is connected on after being connected with drive motors M by contactor normally opened contact CK14-1, CK14-2, CK14-3 and exchanges between 380V power supply and ground;
Wherein 1 road control circuit for heater is connected on after being connected with heater TH2 by contactor normally opened contact CK15-1 and exchanges between 380V power supply and ground.
2. the efficient ultrasonic bottle washing machine of a kind of Automatic Control according to claim 1, is characterized in that a described year cage is that wide-mouth bottle carries cage, conical flask carries cage or syringe carries cage.
3. the efficient ultrasonic bottle washing machine of a kind of Automatic Control according to claim 2, is characterized in that upper the walking abreast of described interior shower nozzle support plate (4) is provided with the sub-support plate of shower nozzle in 2-10 group, is provided with the gap that leaks between the contiguous sub-support plate of interior shower nozzle.
4. the efficient ultrasonic bottle washing machine of a kind of Automatic Control according to claim 3, is characterized in that the interior shower nozzle (8) the sub-support plate of described interior shower nozzle being provided with more than 1.
5. the efficient ultrasonic bottle washing machine of a kind of Automatic Control according to claim 4, is characterized in that described outer shower nozzle support plate (9) is for 2-10 row.
6. the efficient ultrasonic bottle washing machine of a kind of Automatic Control according to claim 5, is characterized in that the outer shower nozzle (10) described outer shower nozzle support plate (9) being provided with more than 1.
7. the efficient ultrasonic bottle washing machine of a kind of Automatic Control according to claim 6, is characterized in that described cleaning column turns frame (2) and is fixedly connected with a year cage (3).
8. the efficient ultrasonic bottle washing machine of a kind of Automatic Control according to claim 1-7 any one, is characterized in that the model of described single-chip microcomputer is STC12C5A60S2.
9. the efficient ultrasonic bottle washing machine of a kind of Automatic Control according to claim 1-7 any one, is characterized in that the model of described supersonic generator is 5938D-28.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420443153.9U CN204320762U (en) | 2014-08-07 | 2014-08-07 | The efficient ultrasonic bottle washing machine of Automatic Control |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420443153.9U CN204320762U (en) | 2014-08-07 | 2014-08-07 | The efficient ultrasonic bottle washing machine of Automatic Control |
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| Publication Number | Publication Date |
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| CN204320762U true CN204320762U (en) | 2015-05-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420443153.9U Withdrawn - After Issue CN204320762U (en) | 2014-08-07 | 2014-08-07 | The efficient ultrasonic bottle washing machine of Automatic Control |
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| Country | Link |
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| CN (1) | CN204320762U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104107821A (en) * | 2014-08-07 | 2014-10-22 | 国家电网公司 | Fully-automatically-controlled efficient ultrasonic bottle washer |
| CN106391568A (en) * | 2016-11-23 | 2017-02-15 | 百奥森（江苏）食品安全科技有限公司 | Full-automatic control efficient ultrasonic bottle cleaning machine |
| CN106391569A (en) * | 2016-11-23 | 2017-02-15 | 百奥森（江苏）食品安全科技有限公司 | Constant-temperature heating type ultrasonic bottle washing machine |
-
2014
- 2014-08-07 CN CN201420443153.9U patent/CN204320762U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104107821A (en) * | 2014-08-07 | 2014-10-22 | 国家电网公司 | Fully-automatically-controlled efficient ultrasonic bottle washer |
| CN104107821B (en) * | 2014-08-07 | 2017-05-03 | 国家电网公司 | Fully-automatically-controlled efficient ultrasonic bottle washer |
| CN106391568A (en) * | 2016-11-23 | 2017-02-15 | 百奥森（江苏）食品安全科技有限公司 | Full-automatic control efficient ultrasonic bottle cleaning machine |
| CN106391569A (en) * | 2016-11-23 | 2017-02-15 | 百奥森（江苏）食品安全科技有限公司 | Constant-temperature heating type ultrasonic bottle washing machine |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150513 Effective date of abandoning: 20170503 |