CN204314142U - Multistation clamping device is used in the test of gas pipeline laser-impact - Google Patents
Multistation clamping device is used in the test of gas pipeline laser-impact Download PDFInfo
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- CN204314142U CN204314142U CN201420806971.0U CN201420806971U CN204314142U CN 204314142 U CN204314142 U CN 204314142U CN 201420806971 U CN201420806971 U CN 201420806971U CN 204314142 U CN204314142 U CN 204314142U
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- base plate
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Abstract
Problem to be solved in the utility model is: provide a kind of gas pipeline laser-impact test multistation clamping device, comprise base plate and motion structure, described motion structure mainly comprises: gas pipeline clamping and revolution drive part, is called for short retained part; Pipeline support adjustable length, variable diameters pipeline can support sections, are called for short adjustment portion; Pipeline axial Feed servo system part, is called for short drive part; Described base plate comprises fixed base plate structure, movable base plate structure and test base station.Beneficial effect is: the utility model is tested for the laser-impact of gas pipeline, design meets the device of clamping and movement needs, avoiding personal injury, alleviate manpower, raise labour productivity and reduce production cost, is also the necessary condition realizing the production automation.
Description
Technical field
The utility model relates to a kind of gas pipeline clamping device, particularly relates to a kind of gas pipeline laser-impact test multistation clamping device.
Background technology
Pipeline is the key component of natural gas/gas equal energy source conveying equipment, it is the pith of urban pipe network and rock gas West-East National Gas Transmission Project, the piping system of long range propagation is formed by many steel pipes, elbow welding, have many places and large-area welding region, the quality of weld seam directly affects the performance of pipe network.Adopt laser shock processing processing welding lines surface, very favourable to the mechanical property of pipe welding seam, the tolerance to internal impact and outside strong destruction can be increased, shorten the service time of gas pipeline, decrease the accident rate in energy course of conveying.
The test of gas pipeline laser-impact has certain danger, and the quality requirements detected after impacting does not destroy pipeline,, easily there is experiment accident in the control of artificial clamping or semi-mechanization clamping, and artificial participation test easily makes test figure produce error.
Clamping device replaces manual work can avoid personal injury, alleviate manpower, and raising labour productivity and reduce production cost, is also the necessary condition realizing the production automation.
Clamping device is mainly used to the pipeline fully fixing sizes and shape; Can rotate with certain speed around axis with pipeline, and speed is controlled; Index(ing) feed can be done along axis with pipeline; Leave the position of installing detecting sensor, and the installation of sensor does not affect motion and the handling of pipeline.
Domestic that reiforcing laser impact technology is little for the report of the mechanical property improving pipe welding seam, for pipeline laser-impact test device have no report, the utility model for laser-impact test and the surface quality Non-Destructive Testing of gas pipeline, devises the device meeting clamping and movement needs specially.
Utility model content
Problem to be solved in the utility model is: provide a kind of gas pipeline laser-impact test multistation clamping device, fully can fix the gas pipeline of sizes and shape; Rotate with certain speed around axis with pipeline, and speed is controlled; Index(ing) feed is done along axis with pipeline; Leave the position of installing detecting sensor, and the installation of sensor does not affect motion and the handling of pipeline.On the flexibility test platform of gas pipeline impulse test, carry out detection experiment for compatibility test machine, complete clamping and the motion parts of pipeline.Meet the gas pipeline impulse test requirement of different bore, different length.Mainly contain: the clamping realizing the gas pipeline to different-diameter (90mm ~ 270mm) and different length (1000mm ~ 4000mm), clamping bore is adjustable, and can support variable diameters pipeline; Realize gas pipeline gyration vertically; Realize gas pipeline feed motion vertically; The motion amount of movement of pipeline is controlled.
The technical solution of the utility model is as follows: a kind of gas pipeline laser-impact test multistation clamping device, comprises base plate and motion structure.It is characterized in that: described motion structure mainly comprises: gas pipeline clamping and revolution drive part, be called for short retained part; Pipeline support adjustable length, variable diameters pipeline can support sections, are called for short adjustment portion; Pipeline axial Feed servo system part, is called for short drive part; Described base plate comprises fixed base plate structure, movable base plate structure and test base station;
Described fixed base plate structure installment is on test base station, and described fixed base plate structure upper surface is provided with some parallel base plate rails;
The upper surface of described movable base plate structure is provided with drive installation seat, fixed support mount pad and rail plate; The lower surface of described movable base plate structure is provided with tooth bar and base plate rail feather key, and described tooth bar is all fixedly connected with base plate by bolt with base plate rail feather key;
Described gas pipeline clamping and revolution drive part, comprise fixed support positioning and clamping mechanism and rotary motion mechanism, described fixed support positioning and clamping mechanism is arranged on fixed support mount pad;
Described fixed support positioning and clamping mechanism forms primarily of end cap, cylindrical roller, outer coil support, fishbolt, inner ring and screw; 120 degree, described fishbolt interval is evenly distributed on inner ring, realizes three-point fix clamping; Described inner ring is provided with circle tooth, and knuckle-tooth through outer coil support, cylindrical roller and end cap, and is exposed to outside end cap by described inner ring; Described end cap is arranged on outer coil support by screw;
Described rotary motion mechanism comprises turning motor and rotary reducer, and described turning motor and rotary reducer are arranged on drive installation seat; The output shaft of described rotary reducer is connected with gear wheel, and described gear wheel is meshed by knuckle-tooth with inner ring;
Described pipeline support adjustable length, variable diameters pipeline can support sections, mainly comprise some groups of traversing carriage mechanisms; Arbitrary described traversing carriage mechanism mainly comprises: handle, leading screw, bearing, bearing sleeve, roller bolt, roller, support arm, movable block, bracket slide seat and clamping screw; Described support arm is 2, in ' X ' shape, and cross-distribution; Described movable block is all connected by roller bolt with arbitrary support arm, described roller is all connected by roller bolt with arbitrary support arm, described arbitrary support arm is all connected by roller bolt with bracket slide seat, and described handle vertically inserts in leading screw, and described leading screw is through bearing and two movable blocks; Described bearing loads bearing block set; Described bearing block set is adjustable in the position of bracket slide seat; Described bracket slide seat is slidably connected and moves vertically in rail plate;
Described pipeline axial Feed servo system part mainly comprises feeding driving mechanism, and described feeding driving mechanism mainly comprises pinion wheel, transmission shaft, feeding bearing, feeding speed reduction unit, shaft coupling, feeding motor and output shaft; Described feeding motor, feeding speed reduction unit and feeding bearing are fixed in fixed base plate structure; Described feeding motor is connected with feeding speed reduction unit by shaft coupling, described feeding bearing runs through and has axle, the two ends of described transmission shaft are equipped with pinion wheel, the output shaft of described feeding speed reduction unit is also provided with pinion wheel, pinion wheel on described output shaft is meshed with the pinion wheel of transmission shaft one end, and the pinion wheel of the described output shaft other end is meshed with the structural tooth bar of removable bottom.
Further, described test base station is cement platform.
Further, described base plate rail is two.
Further, the bottom of arbitrary described base plate rail is two inclined-planes of angle 120 degree.
Further, described base plate rail feather key matches with base plate rail.
Further, support bottom, described outer ring is arranged on fixed support mount pad.
Further, the length of described movable base plate structure should be less than the length of fixed base plate structure.
Further, the height of described base plate rail feather key is greater than 1.5 times of pinion wheel diameter.
Further, described traversing carriage mechanism is two groups.
Further, described bracket slide seat is provided with vertical rail, and described bearing block set regulates the position be fixed on vertical rail by clamping screw.
The beneficial effects of the utility model are: the utility model is for the laser impact intensified test of gas pipeline and mechanics properties testing requirement, devise the device of pipeline clamping and the movement needs meeting plurality of specifications, avoid personal injury, alleviate manpower, raise labour productivity and reduce production cost, being the necessary condition realizing the laser impact intensified production automation of pipeline, is also the material base of laser impact intensified Disposal quality Non-Destructive Testing.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the detonation configuration schematic diagram of fixed support positioning and clamping mechanism
Fig. 3 is the structural representation of fixed support positioning and clamping mechanism.
Fig. 4 is the detonation configuration schematic diagram of traversing carriage mechanism.
Fig. 5 is the structural representation of traversing carriage mechanism.
Fig. 6 is the structural representation of fixed base plate structure.
Fig. 7 is the structural representation of movable base plate structure.
Fig. 8 is the structural representation of feeding driving mechanism.
Fig. 9 is the structural representation of rotary motion mechanism.
Wherein: 1, screw, 2, end cap,
3, cylindrical roller, 4, outer coil support,
5, fishbolt, 6, inner ring,
7, handle, 8, leading screw,
9, bearing, 10, bearing sleeve,
11, roller bolt, 12, roller,
13, support arm, 14, movable block,
15, bracket slide seat, 16, clamping screw,
17, tooth bar, 18, pinion wheel,
19, transmission shaft, 20, feeding bearing,
21, feeding speed reduction unit, 22, shaft coupling,
23, feeding motor, 24, output shaft,
25, rotary reducer, 26, fixed base plate structure,
27, gas pipeline, 28, movable base plate structure,
29, gear wheel, 30, turning motor,
31, base plate rail, 32, rail plate,
33, drive installation seat, 34, fixed support mount pad,
35, base plate rail feather key, 36, circle tooth,
37, vertical rail.
Embodiment
Below in conjunction with accompanying drawing, brief description is made to embodiment of the present utility model.
As shown in Figure 1, a kind of gas pipeline laser-impact test multistation clamping device, motion structure mainly contains three parts: gas pipeline clamping and revolution drive part; Pipeline support adjustable length, variable diameters pipeline can support sections; Pipeline axial Feed servo system part.
As shown in Figure 2 and Figure 3, fixed support positioning and clamping mechanism.
Mechanism's chief component: end cap 2, cylindrical roller 3, outer coil support 4, fishbolt 5, inner ring 6 and screw 1.Wherein, cylindrical roller 3 is selected can to ensure the stability of gas pipeline rotary motion; The base of outer coil support 4 is fixed on movable base plate 28, realizes the feed motion along pipeline axial; Three fishbolts 5 are distributed in 120 ° of inner ring 6 and divide equally on direction, realize three-point fix and clamping, and the clamping realizing pipe diameter 90mm to 270mm are adjustable; Inner ring 6 is designed with a circle tooth 36, it engages with driven wheel and realizes rotary motion.
Gas pipeline outside surface to be held is unprocessed, and clamping adopts three-point fix, can avoid location and owe location, ensures that pipeline rotates stable.The thickness of outer coil support 4 is little, under the condition not affecting strength structure, is easily stretched out from this structure by pipeline.Outer coil support is bolted on movable base plate, in order to ensure the stability of support, and support envisaged underneath understructure.Inner ring structure designs processing one and enclose tooth, drive gear wheel 29 to be meshed with the tooth on inner ring 6 by revolution, realize gas pipeline along axis rotation.
As shown in Figure 4, Figure 5, traversing carriage mechanism.
The chief component of mechanism: handle 7, leading screw 8, bearing 9, bearing sleeve 10, roller bolt 11, roller 12, support arm 13, movable block 14, bracket slide seat 15 and clamping screw 16.Wherein, the pin-and-hole of movable block 14 is vertical with the center line antarafacial of threaded hole, and movable block 14 is connected by pin with support arm 13.On two support arms 13, the threaded hole one of movable block is left-handed, a dextrorotation.During work, first clamping screw 16 is unscrewed, rotational lead screw 8 again, two movable blocks moving axially along leading screw 8, drive the swing of support arm 13, drive bearing sleeve 10 to slide on vertical rail 37 simultaneously, tighten clamping screw 16 after arriving adjusting angle, thus realize the support to the pipeline of different-diameter (90mm ~ 270mm).
Support arm 13 tip designs has trundle 12, is beneficial to the rolling of gas pipeline on support.Frame bottom is sliding seat, and sliding seat coordinates with movable base plate head rail, realizes the support to the pipeline of different length by the relative position of both changes.
As shown in Figure 6, fixed base plate structure.
Fixed base plate structure 26 is arranged in cement platform, is designed with two base plate rails 31, to be angle bottom base plate rail 31 the be inclined-plane of 120 degree.For ensureing that pipeline has the space of feeding in the longitudinal direction of base plate, so the length of base plate should be greater than the maximum length 4000mm of gas pipeline.Motor and speed reduction unit to be placed in fixed base plate structure 26, and interference can not be formed to gas pipeline during running, suitably widen base plate.
Will realize the rotary motion of gas pipeline along axis in the utility model, itself and axial feed motion are separate two and move.Therefore, two drive motor are placed on different base plate platforms, and then realize non-interference.
Movable base plate structure as shown in Figure 7.
Movable base plate structure 28 forms primarily of drive installation seat 33, fixed support mount pad 34, rail plate 32 and tooth bar 17, and tooth bar 17 is connected with bolt with movable base plate structure.Drive installation seat 33 installs back rotating motor 30 and rotary reducer 25; Mounting and fixing bracket positioning clamping structure on fixed support mount pad 34; Traversing carriage structure is moved on rail plate 32; Driving pinion 18 engages with tooth bar 17, drives whole movable base plate structure 28 along gas pipeline 27 axially-movable.
When gas pipeline 27 moves in the axial direction, drive pinion wheel 18 to make the parts installed in fixed base plate structure 26 also can carry out feed motion by feeding motor 23 simultaneously.So the bottom of movable base plate structure 28 needs certain height, driven wheel can be made to be put between fixed base plate structure and movable base plate structure.
The length of movable base plate structure suitably should be less than the length of fixed base plate structure, meanwhile, and can not much smaller than the maximum length of gas pipeline.Meanwhile, also connecting tube locating and clamping apparatus to be carried out by bolt on the components, for preventing the threaded hole of coupling bolt from not interfering with each other with rack structure below and guide rail structure, also corresponding dimensional requirement will be considered when arranging threaded hole.
As shown in Figure 8, feeding driving mechanism.
Feeding driving mechanism forms primarily of tooth bar 17, pinion wheel 18, transmission shaft 19, feeding bearing 20, feeding speed reduction unit 21, shaft coupling 22, feeding motor 23 and output shaft 24.During work, pinion wheel 18 rotates, the gas pipeline 27 driving movable base plate 28 and install, and the overall guide rail movement along fixed floor 26, completes the feed motion along gas pipeline axis.
As shown in Figure 9, rotary motion mechanism.
During work, turning motor 30 outputs power on gear wheel 29 by rotary reducer 25, and gear wheel 29 engages with the circle tooth 36 on the inner ring 6 of clamping device, drives the gas pipeline 27 of inner ring 6 and installation to rotate, completes the gyration of gas pipeline along axis.
Working method:
Positioning clamping: according to gas pipeline length and external diameter, first adjusts fishbolt 5, be able to pass through inner ring 6 with gas pipeline 27; Turning leading screw 8 makes support arm 13 swing, and the bearing height of adjustment gas pipeline 27, makes it pass inner ring 6; And according to duct length, the position of adjustment two traversing carriages; Finally tighten three fishbolts 5 simultaneously.Like this, by regulating the grip bolt 5 on fixed support positioning and clamping mechanism, coordinating bearing height and the distance of adjustment traversing carriage, the positioning clamping of the gas pipeline 27 to different-diameter, different length can be realized.
Impulse test: start turning motor 30, gas pipeline 27 rotates vertically, gas pipeline 27 is arranged on the guide rail feeding of the mechanism in movable base plate structure 28 along fixed base plate structure 26 with whole, laser impacts from traversing carriage side to gas pipeline 27, along with the motion of pipeline, laser can impact the whole outside surface of gas pipeline.
Above an embodiment of the present utility model has been described in detail, but described content being only preferred embodiment of the present utility model, can not being considered to for limiting practical range of the present utility model.All equalizations done according to the utility model application range change and improve, and all should still belong within patent covering scope of the present utility model.
Claims (10)
1. multistation clamping device is used in a gas pipeline laser-impact test, comprise base plate and motion structure, it is characterized in that: described motion structure mainly comprises: gas pipeline clamping and revolution drive part, pipeline support adjustable length, variable diameters pipeline can support sections, pipeline axial Feed servo system part; Described base plate comprises fixed base plate structure (26), movable base plate structure (28) and test base station;
Described fixed base plate structure (26) is arranged on test base station, and described fixed base plate structure (26) upper surface is provided with some parallel base plate rails (31);
The upper surface of described movable base plate structure (28) is provided with drive installation seat (33), fixed support mount pad (34) and rail plate (32); The lower surface of described movable base plate structure (28) is provided with tooth bar (17) and base plate rail feather key (35), and described tooth bar (17) is all fixedly connected with base plate by bolt with base plate rail feather key (35);
Described gas pipeline clamping and revolution drive part, comprise fixed support positioning and clamping mechanism and rotary motion mechanism, described fixed support positioning and clamping mechanism is arranged on fixed support mount pad (34);
Described fixed support positioning and clamping mechanism forms primarily of end cap (2), cylindrical roller (3), outer coil support (4), fishbolt (5), inner ring (6) and screw (1); 120 degree, described fishbolt (5) interval is evenly distributed on inner ring (6), realizes three-point fix clamping; Described inner ring (6) is provided with circle tooth (36), described inner ring (6) through outer coil support (4), cylindrical roller (3) and end cap (2), and will enclose tooth (36) and will be exposed to end cap (2) outward; Described end cap (2) is arranged on outer coil support (4) by screw (1);
Described rotary motion mechanism comprises turning motor (30) and rotary reducer (25), and described turning motor (30) and rotary reducer (25) are arranged on drive installation seat (33); The output shaft of described rotary reducer (25) is connected with gear wheel (29), described gear wheel (29) is meshed by enclosing tooth (36) with inner ring (6);
Described pipeline support adjustable length, variable diameters pipeline can support sections, mainly comprise some groups of traversing carriage mechanisms; Arbitrary described traversing carriage mechanism mainly comprises: handle (7), leading screw (8), bearing (9), bearing sleeve (10), roller bolt (11), roller (12), support arm (13), movable block (14), bracket slide seat (15) and clamping screw (16); Described support arm (13) is 2, in ' X ' shape, and cross-distribution; Described movable block (14) is all connected by roller bolt (11) with arbitrary support arm (13); Described roller (12) is all connected by roller bolt (11) with arbitrary support arm (13); Described arbitrary support arm (13) is all connected by roller bolt (11) with bracket slide seat (15); Described handle (7) vertically inserts in leading screw (8); Described leading screw (8) is through bearing (9) and two movable blocks (14); Described bearing (9) loads bearing block set (10); Described bearing block set (10) is adjustable in the position of bracket slide seat (15); Described bracket slide seat (15) is slidably connected and moves vertically in rail plate (32);
Described pipeline axial Feed servo system part mainly comprises feeding driving mechanism, and described feeding driving mechanism mainly comprises pinion wheel (18), transmission shaft (19), feeding bearing (20), feeding speed reduction unit (21), shaft coupling (22), feeding motor (23) and output shaft (24); Described feeding motor (23), feeding speed reduction unit (21) and feeding bearing (20) are fixed in fixed base plate structure (26); Described feeding motor (23) is connected with feeding speed reduction unit (21) by shaft coupling (22); Described feeding bearing (20) is run through and has axle; The two ends of described transmission shaft (19) are equipped with pinion wheel (18); The output shaft (24) of described feeding speed reduction unit (21) is also provided with pinion wheel (18); Pinion wheel (18) on described output shaft (24) is meshed with the pinion wheel (18) of transmission shaft (19) one end; The pinion wheel (18) of described output shaft (24) other end is meshed with the structural tooth bar of removable bottom (17).
2. multistation clamping device is used in the test of gas pipeline laser-impact according to claim 1, it is characterized in that: described test base station is cement platform.
3. multistation clamping device is used in the test of gas pipeline laser-impact according to claim 1, it is characterized in that: described base plate rail (31) is two.
4. multistation clamping device is used in the test of gas pipeline laser-impact according to claim 1, it is characterized in that: the bottom of arbitrary described base plate rail (31) is two inclined-planes of angle 120 degree.
5. multistation clamping device is used in the test of gas pipeline laser-impact according to claim 1, it is characterized in that: described base plate rail feather key (35) is matched with base plate rail (31).
6. multistation clamping device is used in the test of gas pipeline laser-impact according to claim 1, it is characterized in that: described outer coil support (4) bottom is arranged on fixed support mount pad (34).
7. multistation clamping device is used in the test of gas pipeline laser-impact according to claim 1, it is characterized in that: the length of described movable base plate structure (28) should be less than the length of fixed base plate structure (26).
8. multistation clamping device is used in the test of gas pipeline laser-impact according to claim 1, it is characterized in that: the height of described base plate rail feather key (35) is greater than 1.5 times of pinion wheel (18) diameter.
9. multistation clamping device is used in the test of gas pipeline laser-impact according to claim 1, it is characterized in that: described traversing carriage mechanism is two groups.
10. multistation clamping device is used in the test of gas pipeline laser-impact according to claim 1, it is characterized in that: described bracket slide seat (15) is provided with vertical rail (37), described bearing block set (10) regulates the position be fixed on vertical rail (37) by clamping screw (16).
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CN201420806971.0U CN204314142U (en) | 2014-12-17 | 2014-12-17 | Multistation clamping device is used in the test of gas pipeline laser-impact |
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CN104913972A (en) * | 2014-12-17 | 2015-09-16 | 天津城建大学 | Multi-station clamping device for fuel gas pipeline laser shock test |
CN107962427A (en) * | 2017-11-16 | 2018-04-27 | 天津市亿腾顺泰建筑材料有限公司 | A kind of novel damping shape steel tube cutting equipment |
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CN115008487A (en) * | 2022-08-08 | 2022-09-06 | 哈尔滨工业大学 | Two-degree-of-freedom autorotation clamping tool capable of bearing in two directions and mechanical arm |
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CN104913972B (en) * | 2014-12-17 | 2017-09-22 | 天津城建大学 | Multistation clamping device is used in a kind of gas pipeline laser-impact experiment |
CN104913972A (en) * | 2014-12-17 | 2015-09-16 | 天津城建大学 | Multi-station clamping device for fuel gas pipeline laser shock test |
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CN110394743A (en) * | 2019-06-04 | 2019-11-01 | 安徽管益生新材料科技有限公司 | A kind of PE tubular object extruding clamping-rotating device |
CN110315129A (en) * | 2019-07-29 | 2019-10-11 | 河北工业大学 | A kind of metal tube cutter device |
CN110315129B (en) * | 2019-07-29 | 2020-07-28 | 河北工业大学 | Metal pipe fitting cutting device |
CN110549244A (en) * | 2019-10-17 | 2019-12-10 | 荆门市中金铝业铸造有限公司 | Valve positioning fixture |
CN115008487A (en) * | 2022-08-08 | 2022-09-06 | 哈尔滨工业大学 | Two-degree-of-freedom autorotation clamping tool capable of bearing in two directions and mechanical arm |
CN115420794A (en) * | 2022-09-05 | 2022-12-02 | 齐鲁工业大学 | Pipeline rotating magnetic flux leakage test bed and use method thereof |
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