CN204308335U - A kind of gear-hobbing clamp of fast changeable - Google Patents

A kind of gear-hobbing clamp of fast changeable Download PDF

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Publication number
CN204308335U
CN204308335U CN201420813247.0U CN201420813247U CN204308335U CN 204308335 U CN204308335 U CN 204308335U CN 201420813247 U CN201420813247 U CN 201420813247U CN 204308335 U CN204308335 U CN 204308335U
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China
Prior art keywords
hobbing
gear
mandrel
base
fixture
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Expired - Lifetime
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CN201420813247.0U
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Chinese (zh)
Inventor
刘国辉
王生道
王家顺
郭桂荣
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Shandong Hawk Wheel Mechanical Co Ltd Of Northeast Special Steel Group
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Shandong Hawk Wheel Mechanical Co Ltd Of Northeast Special Steel Group
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Abstract

本实用新型属于齿轮加工技术领域,尤其涉及一种可快速更换的滚齿夹具,包括通过固定螺钉固定在工作台上的滚齿底座,其特征在于所述滚齿底座上方通过内六角螺钉固定有滚齿芯轴盘,所述滚齿芯轴盘上方设置有滚齿下垫,通过所述滚齿芯轴盘将滚齿芯轴固定在滚齿底座上。本实用新型的滚齿夹具,将现有技术的“锥柄连接”改为“圆柱孔与端面定位连接”,达到了直接更换滚齿芯轴的目的,其结构简单,性能稳定,成本极低,减少劳动强度,大大提高更换效率。

The utility model belongs to the technical field of gear processing, in particular to a rapidly replaceable gear hobbing fixture, comprising a gear hobbing base fixed on a workbench through fixing screws, and is characterized in that a The gear hobbing mandrel disk, the gear hobbing lower pad is arranged above the hobbing mandrel disk, and the hobbing mandrel is fixed on the hobbing base through the hobbing mandrel disk. The gear hobbing fixture of the utility model changes the "taper shank connection" in the prior art into "the cylindrical hole and the end surface positioning connection", and achieves the purpose of directly replacing the hobbing mandrel. It has simple structure, stable performance and extremely low cost. , Reduce labor intensity and greatly improve replacement efficiency.

Description

一种可快速更换的滚齿夹具A Quickly Replaceable Gear Hobbing Fixture

技术领域technical field

本实用新型属于齿轮加工技术领域,尤其涉及一种可快速更换的滚齿夹具。The utility model belongs to the technical field of gear processing, in particular to a rapidly replaceable hobbing fixture.

背景技术Background technique

滚齿加工是齿轮加工过程中最为重要的一个环节,而滚齿夹具又是滚齿加工中工件与机床联接并保证加工精度的基础,因此每次更换待加工工件品种都需要更换夹具。随着多品种、小批量的柔性化生产理念的推广,工装夹具的更换变得极为频繁。如图1所示,现有的滚齿夹具的更换方法为:先将滚齿底座从滚齿工作台上拆下,然后用专用扳手拆开螺母后,更换滚齿下垫和滚齿芯轴。这种方法的缺点是:1、滚齿底座十分笨重,每次都要将滚齿底座拆卸,劳动强度过大,且容易产生磕碰等造成工装安装精度失准;2、滚齿底座拆下后,径向安装基准完全破坏,需要重新找正滚齿夹具,造成滚齿夹具更换效率极低;3、滚齿夹具采用锥柄连接方式,加工难度大,成本高。Gear hobbing is the most important link in the gear machining process, and the hobbing fixture is the basis for the connection between the workpiece and the machine tool in gear hobbing and the guarantee of machining accuracy. Therefore, every time the type of workpiece to be processed is changed, the fixture needs to be replaced. With the promotion of the concept of flexible production of multiple varieties and small batches, the replacement of fixtures has become extremely frequent. As shown in Figure 1, the replacement method of the existing hobbing fixture is as follows: first remove the hobbing base from the hobbing table, and then use a special wrench to disassemble the nut, then replace the hobbing pad and the hobbing mandrel . The disadvantages of this method are: 1. The hobbing base is very heavy, and the hobbing base must be disassembled every time. The labor intensity is too large, and it is easy to produce bumps, which will cause the installation accuracy of the tooling to be inaccurate; 2. After the hobbing base is removed , The radial installation datum is completely destroyed, and the hobbing fixture needs to be re-aligned, resulting in extremely low replacement efficiency of the hobbing fixture; 3. The hobbing fixture adopts a taper shank connection method, which is difficult to process and high in cost.

实用新型内容Utility model content

本实用新型针对上述现有技术存在的不足,提供一种结构简单、更换快捷且成本较低的滚齿夹具。The utility model aims at the shortcomings of the above-mentioned prior art, and provides a hobbing fixture with simple structure, fast replacement and low cost.

本实用新型解决上述技术问题的技术方案如下:一种可快速更换的滚齿夹具,包括通过固定螺钉固定在工作台上的滚齿底座,其特殊之处在于所述滚齿底座上方通过内六角螺钉固定有滚齿芯轴盘,通过所述滚齿芯轴盘将滚齿芯轴固定在滚齿底座上。The technical solution of the utility model to solve the above-mentioned technical problems is as follows: a quickly replaceable gear hobbing fixture, including a hobbing base fixed on the workbench by fixing screws, and its special feature is that the upper part of the hobbing base is passed through an inner hexagon The screw is fixed with a hobbing mandrel disc, and the hobbing mandrel is fixed on the hobbing base through the hobbing mandrel disc.

进一步,所述的滚齿芯轴盘上方设置有滚齿下垫。Further, a hobbing underpad is arranged above the hobbing mandrel disk.

采用上述进一步方案的有益效果是,滚齿下垫起到轴向支撑工件的作用。The beneficial effect of adopting the above further solution is that the lower pad of the hobbing gear plays the role of axially supporting the workpiece.

本实用新型的有益效果是:本实用新型的滚齿夹具,将现有技术的“锥柄连接”改为“圆柱孔与端面定位连接”,达到了直接更换滚齿芯轴的目的,其结构简单,性能稳定,成本极低,减少劳动强度,大大提高更换效率。The beneficial effects of the utility model are: the gear hobbing fixture of the utility model changes the "taper shank connection" of the prior art into "the cylindrical hole and the end surface positioning connection", and achieves the purpose of directly replacing the hobbing mandrel. Simple, stable performance, extremely low cost, reduced labor intensity, and greatly improved replacement efficiency.

附图说明Description of drawings

图1为现有的滚齿夹具的结构示意图;Fig. 1 is the structural representation of existing hobbing fixture;

图2为本实用新型的结构示意图;Fig. 2 is the structural representation of the utility model;

图中,1、滚齿底座;2、螺母;2’、内六角螺钉;3、滚齿芯轴;4、滚齿下垫;5、固定螺钉;6、滚齿芯轴盘。In the figure, 1. Hobbing base; 2. Nut; 2', Hexagon socket head cap screw; 3. Hobbing mandrel; 4. Hobbing lower pad; 5. Fixing screw;

具体实施方式Detailed ways

以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。The principles and features of the present utility model are described below in conjunction with the accompanying drawings, and the examples given are only used to explain the utility model, and are not used to limit the scope of the utility model.

一种可快速更换的滚齿夹具,包括通过固定螺钉5固定在工作台上的滚齿底座1,其特殊之处在于所述滚齿底座1上方通过内六角螺钉2’固定有滚齿芯轴盘6,所述滚齿芯轴盘6上方设置有滚齿下垫4,通过所述滚齿芯轴盘6将滚齿芯轴3固定在滚齿底座1上。A quick-replaceable gear hobbing fixture, including a hobbing base 1 fixed on the workbench by a fixing screw 5, and its special feature is that a hobbing mandrel is fixed above the hobbing base 1 by a hexagon socket head cap screw 2' The hobbing mandrel disc 6 is provided with a hobbing lower pad 4 above the hobbing mandrel disc 6 , and the hobbing mandrel 3 is fixed on the hobbing base 1 through the hobbing mandrel disc 6 .

本实用新型是这样安装使用的,首次安装时,将滚齿底座1精加工,保证上下端面的平行度及定位孔对下端面的垂直度,保证滚齿芯轴3的精度,使其各接触面跳动小于0.005mm,然后将滚齿底座1通过滚齿芯轴盘6、内六角螺钉2’和滚齿下垫4与滚齿芯轴3安装固定好后再装夹到工作台上,找正滚齿芯轴3,安装调试完成。在使用过程中,每次更换待加工工件,直接更换滚齿芯轴3即可,无需将滚齿底座1拆下。The utility model is installed and used in this way. When installing for the first time, the hobbing base 1 is finished to ensure the parallelism of the upper and lower end surfaces and the verticality of the positioning hole to the lower end surface, so as to ensure the accuracy of the hobbing mandrel 3 so that each contact The surface runout is less than 0.005mm, and then the hobbing base 1 is installed and fixed with the hobbing mandrel 3 through the hobbing mandrel disc 6, the hexagon socket head screw 2', the hobbing underpad 4 and the hobbing mandrel 3, and then clamped to the workbench. The installation and commissioning of the positive hobbing mandrel 3 is completed. During use, each time the workpiece to be processed is replaced, the hobbing mandrel 3 can be directly replaced without removing the hobbing base 1 .

以上为本实用新型所举的实施例,仅为便于说明而设,当不能以此限制本实用新型的意义,即大凡依本申请专利范围所为的各种变换设计,均应包含在本实用新型的专利范围中。Above is the embodiment that the utility model is enumerated, and is only provided for convenience of explanation, when can not limit the meaning of the utility model with this, promptly all various transformation designs done according to the patent scope of the application, all should be included in the utility model. In the scope of the new patent.

Claims (2)

1.一种可快速更换的滚齿夹具,包括通过固定螺钉固定在工作台上的滚齿底座,其特征在于所述滚齿底座上方通过内六角螺钉固定有滚齿芯轴盘,通过所述滚齿芯轴盘将滚齿芯轴固定在滚齿底座上。1. A rapidly replaceable gear hobbing fixture, comprising a hobbing base fixed on the workbench by fixing screws, characterized in that a hobbing mandrel disc is fixed above the hobbing base by a hexagon socket head cap screw, through the The hobbing mandrel disk secures the hobbing mandrel to the hobbing base. 2.根据权利要求1所述的一种可快速更换的滚齿夹具,其特征在于所述的滚齿芯轴盘上方设置有滚齿下垫。2. A quickly replaceable gear hobbing fixture according to claim 1, characterized in that a hobbing underpad is arranged above the hobbing mandrel disk.
CN201420813247.0U 2014-12-19 2014-12-19 A kind of gear-hobbing clamp of fast changeable Expired - Lifetime CN204308335U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105665842A (en) * 2016-03-29 2016-06-15 苏州市合叶精密机械有限公司 Tool fixture for gear hobbing processing
CN105665795A (en) * 2016-04-15 2016-06-15 马怡鑫 Semi-shaft disc drilling clamp

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105665842A (en) * 2016-03-29 2016-06-15 苏州市合叶精密机械有限公司 Tool fixture for gear hobbing processing
CN105665795A (en) * 2016-04-15 2016-06-15 马怡鑫 Semi-shaft disc drilling clamp

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Granted publication date: 20150506