CN202079414U - Positioning jig for processing thin large-aperture disc type part - Google Patents

Positioning jig for processing thin large-aperture disc type part Download PDF

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CN202079414U
CN202079414U CN2011201316817U CN201120131681U CN202079414U CN 202079414 U CN202079414 U CN 202079414U CN 2011201316817 U CN2011201316817 U CN 2011201316817U CN 201120131681 U CN201120131681 U CN 201120131681U CN 202079414 U CN202079414 U CN 202079414U
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mandrel
expansion sleeve
inner expansion
cylinder
base plate
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赵振华
李玉萍
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SHANGHAI FEIHUA AUTOPARTS Corp
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FEIHUA AUTOMOTIVE PARTS Co Ltd SHANGHAI
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Abstract

The utility model discloses a positioning jig for processing a thin large-aperture disc type part, which is capable of guaranteeing firm and reliable aperture positioning and axial positioning. The positioning jig comprises a base plate, a mandrel, an inner expansion sleeve, a pressing plate, a plurality of supporting seats and a plurality of hold-down mechanisms, wherein the lower end of the mandrel is fixed on the base plate, and the lower part of the mandrel is a cone; the inner circumferential surface of the inner expansion sleeve is a circular conical surface which is matched with the upper part of the mandrel; the pressing plate is a disc of which the outer diameter is matched with the outer diameter of the inner expansion sleeve; a through hole is formed in the centre of the end face of the pressing plate; the inner expansion sleeve is inserted into a macro-pore of a work piece and sleeved on the upper part of the mandrel; the pressing plate is covered on the upper end face of the inner expansion sleeve, and connected with the mandrel by a screw which is penetrated in the through hole of the pressing plate; the inner expansion sleeve can move upwards or downwards and the outer diameter of the inner expansion sleeve can be changed by rotating the screw; the plurality of supporting seats are uniformly arranged on the base plate around the mandrel; the plurality of hold-down mechanisms and the supporting seats are uniformly arranged on the base plate around the mandrel correspondingly, and located on the periphery of the supporting seats.

Description

一种加工薄形大孔径盘类零件的定位工装A positioning tool for processing thin-shaped large-aperture disk parts

技术领域 technical field

本实用新型涉及一种机械制造工艺过程夹具工装,具体涉及一种加工薄形大孔径盘类零件的定位工装。  The utility model relates to a jig tool for a mechanical manufacturing process, in particular to a positioning tool for processing thin-shaped large-aperture disk parts. the

背景技术 Background technique

在机械制造行业中,薄形大孔径盘类零件1(见图1)在其大孔11的外围端面上钻一圈小孔12的加工过程中,常以大孔11及其一端面即一孔一面定位。传统的大孔定位方式一般采用设定外径的心轴与工件大孔间隙配合定位;另一种孔径定位方式采用的是内涨式心轴与工件大孔无间隙配合定位。  In the machinery manufacturing industry, in the process of drilling a circle of small holes 12 on the peripheral end face of its large hole 11 for thin-shaped large-aperture disc parts 1 (see Figure 1), the large hole 11 and one end face thereof are often Hole side positioning. The traditional large hole positioning method generally uses a mandrel with a set outer diameter to cooperate with the large hole of the workpiece for positioning; another aperture positioning method uses an internally expanding mandrel and the large hole of the workpiece for positioning without clearance. the

前者定位方式往往精度较差,且工件装夹不方便,工艺过程效率低导致碰伤工件大孔径,定位失效的潜在风险较大。  The former positioning method often has poor accuracy, and it is inconvenient to clamp the workpiece. The low efficiency of the process leads to damage to the large aperture of the workpiece, and the potential risk of positioning failure is relatively high. the

后者采用内涨式心轴与工件大孔配合定位,由于工件大孔的深度与直径的长径比较小,为1∶18,虽然心轴与工件大孔为无间隙配合,精度比较高,工件装夹比较方便,但由于工件大孔的深度与大孔直径比比较小,心轴与工件大孔有效配合的轴向长度较短,在加工过程中,受切削力的作用后工件容易移位,也有定位失效的风险。  The latter adopts the internal expansion mandrel to cooperate with the large hole of the workpiece for positioning. Since the depth and diameter of the large hole of the workpiece are relatively small, which is 1:18, although the mandrel and the large hole of the workpiece are matched without clearance, the accuracy is relatively high. The clamping of the workpiece is more convenient, but because the ratio of the depth of the large hole of the workpiece to the diameter of the large hole is relatively small, the axial length of the effective cooperation between the mandrel and the large hole of the workpiece is relatively short, and the workpiece is easy to move after being subjected to the cutting force during processing. There is also a risk of positioning failure. the

发明内容 Contents of the invention

本实用新型的目的是为了克服现有技术的不足,提供一种加工薄形大孔径盘类零件的定位工装,它能保证孔径定位和轴向定位牢固、可靠,保证工件定位精度并装夹方便,从而提高工艺过程效率。  The purpose of this utility model is to overcome the deficiencies of the prior art and provide a positioning tool for processing thin-shaped large-aperture disk parts, which can ensure firm and reliable aperture positioning and axial positioning, ensure workpiece positioning accuracy and facilitate clamping , thereby improving process efficiency. the

实现上述目的的技术方案是:一种加工薄形大孔径盘类零件的定位工装,包括一基板、一心轴、一内涨套、一压板、若干支承座及若干压紧机构,其中,  The technical solution to achieve the above purpose is: a positioning tool for processing thin-shaped large-aperture disk parts, including a base plate, a mandrel, an inner expansion sleeve, a pressure plate, several supporting seats and several pressing mechanisms, wherein,

所述心轴的下端固定在所述基板上,该心轴的下部为圆柱体,下部为由下而上逐渐变小的圆锥体,该心轴的上端面的中央开设一螺纹孔;  The lower end of the mandrel is fixed on the base plate, the lower part of the mandrel is a cylinder, the lower part is a cone that gradually becomes smaller from bottom to top, and a threaded hole is opened in the center of the upper end surface of the mandrel;

所述内涨套的外周面为圆柱体,内周面为与所述心轴的上部适配的圆锥面;  The outer peripheral surface of the inner expansion sleeve is a cylinder, and the inner peripheral surface is a conical surface adapted to the upper part of the mandrel;

所述压板为一外径与所述内涨套的外径适配的圆盘体,它的端面中央开设一与所述心轴上的螺纹孔同轴的穿孔;  The pressure plate is a disc body whose outer diameter is adapted to the outer diameter of the inner expansion sleeve, and a perforation coaxial with the threaded hole on the mandrel is opened in the center of its end face;

所述内涨套插置在所述薄形大孔径盘类零件的大孔中并套装在所述心轴的上部,所述压板覆盖在所述内涨套的上端面,所述压板通过一穿插在所述压板的穿孔中的螺钉旋接在所述心轴的螺纹孔中而与所述心轴连接,旋转所述螺钉可使内涨套上下移动并改变内涨套的外径;  The inner expansion sleeve is inserted into the large hole of the thin-shaped large-aperture disk part and is set on the upper part of the mandrel. The pressure plate covers the upper end surface of the inner expansion sleeve. The pressure plate passes through a The screw inserted in the perforation of the pressure plate is screwed into the threaded hole of the mandrel and connected with the mandrel, rotating the screw can move the inner expansion sleeve up and down and change the outer diameter of the inner expansion sleeve;

所述若干支承座均布安装在所述心轴的周围的基板上;  The plurality of support seats are evenly distributed on the substrate around the mandrel;

所述若干压紧机构与所述支承座对应地均布安装在所述心轴的周围的基板上并位于所述支承座的外围。  The plurality of pressing mechanisms are uniformly distributed on the base plate around the mandrel and located on the periphery of the support seat corresponding to the support seat. the

上述的加工薄形大孔径盘类零件的定位工装,其中,所述支承座及压紧机构分别为三个。  The above-mentioned positioning tool for processing thin-shaped large-aperture disk parts, wherein, there are three supporting seats and three pressing mechanisms. the

上述的加工薄形大孔径盘类零件的定位工装,其中,每个所述压紧机构包括一汽缸、一连杆及一压紧板,所述汽缸固定在所述基板上,所述连杆的一端活动连接在汽缸的端面上,所述压紧板的后端活动连接在汽缸的活塞杆的自由端,压紧板的中部活动连接在连杆的另一端。  The above-mentioned positioning tool for processing thin large-aperture disk parts, wherein each of the pressing mechanisms includes a cylinder, a connecting rod and a pressing plate, the cylinder is fixed on the base plate, and the connecting rod One end of the pressing plate is movably connected to the end face of the cylinder, the rear end of the pressing plate is movably connected to the free end of the piston rod of the cylinder, and the middle part of the pressing plate is movably connected to the other end of the connecting rod. the

本实用新型的加工薄形大孔径盘类零件的定位工装的技术方案,采用高强度的内涨心轴与工件大孔配合为内孔定位,并增加三个轴向汽缸压紧装置,从而保证工件大孔径定位和轴向定位牢固、可靠,保证工件定位精度并装夹方便,从而提高在其大孔的外围端面上钻孔的加工过程的效率。  The technical scheme of the positioning tool for processing thin large-aperture disk parts of the utility model adopts a high-strength inner expanding mandrel to cooperate with the large hole of the workpiece for the positioning of the inner hole, and adds three axial cylinder pressing devices to ensure The large aperture and axial positioning of the workpiece are firm and reliable, ensuring the positioning accuracy of the workpiece and facilitating clamping, thereby improving the efficiency of the drilling process on the peripheral end surface of the large hole. the

附图说明 Description of drawings

图1为加工完的薄形大孔径盘类零件的剖面图;  Figure 1 is a sectional view of the processed thin large-aperture disk parts;

图2为本实用新型的加工薄形大孔径盘类零件的定位工装的结构示意图。  Fig. 2 is a structural schematic diagram of a positioning tool for processing thin-shaped large-aperture disk parts of the present invention. the

具体实施方式 Detailed ways

为了能更好地对本实用新型的技术方案进行理解,下面通过具体地实施例并结合附图进行详细地说明:  In order to better understand the technical solution of the present utility model, the following will be described in detail through specific embodiments in conjunction with the accompanying drawings:

请参阅图2,本实用新型的加工薄形大孔径盘类零件的定位工装,包括一基板 2、一心轴3、一内涨套4、一压板5、一螺钉6、三个支承座7及三组压紧机构8,其中,  Please refer to Fig. 2, the positioning tool for processing thin-shaped large-aperture disk parts of the present utility model includes a base plate 2, a mandrel 3, an inner expansion sleeve 4, a pressure plate 5, a screw 6, three support seats 7 and Three groups of pressing mechanism 8, wherein,

心轴3的下端固定在基板2上,该心轴3的下部为圆柱体,上部为由下而上逐渐变小的圆锥体,该心轴3的上端面的中央开设一螺纹孔; The lower end of the mandrel 3 is fixed on the base plate 2, the lower part of the mandrel 3 is a cylinder, and the upper part is a cone that gradually becomes smaller from bottom to top, and a threaded hole is opened in the center of the upper end surface of the mandrel 3;

内涨套4的外周面为圆柱体,内周面为与心轴3的上部适配的圆锥面;  The outer peripheral surface of the inner expansion sleeve 4 is a cylinder, and the inner peripheral surface is a conical surface adapted to the upper part of the mandrel 3;

压板5为一外径与内涨套4的外径适配的圆盘体,它的端面中央开设一与心轴3上的螺纹孔同轴的穿孔;  The pressure plate 5 is a disc body whose outer diameter is adapted to the outer diameter of the inner expansion sleeve 4, and a perforation coaxial with the threaded hole on the mandrel 3 is provided in the center of its end face;

螺钉6穿插在压板5的穿孔中;  Screw 6 is inserted in the perforation of pressing plate 5;

三个支承座7均布固定在心轴3周围的基板2上;  Three supporting bases 7 are uniformly fixed on the substrate 2 around the mandrel 3;

三组压紧机构8与支承座7对应地均布安装在心轴3的周围的基板2上并位于支承座7的外围;每组压紧机构8包括一汽缸81、一连杆82及一压紧板83,汽缸81固定在基板2上,连杆82的一端活动连接在汽缸81的端面上,压紧板83的后端活动连接在汽缸81的活塞杆的自由端,压紧板83的中部活动连接在连杆82的另一端。  Three groups of pressing mechanisms 8 are uniformly installed on the substrate 2 around the mandrel 3 and are positioned at the periphery of the supporting base 7 correspondingly to the supporting base 7; each group of pressing mechanisms 8 includes a cylinder 81, a connecting rod 82 and a pressing Tightening plate 83, cylinder 81 is fixed on the base plate 2, and one end of connecting rod 82 is movably connected on the end face of cylinder 81, and the rear end of pressing plate 83 is movably connected to the free end of the piston rod of cylinder 81, and the free end of pressing plate 83 The middle part is movably connected to the other end of the connecting rod 82 . the

本实用新型的定位工装在使用时,内涨套4插置在薄形大孔径盘类零件1的大孔11中并套装在心轴3的上部,压板5覆盖在内涨套4的上端面,该压板5通过螺钉6旋接在心轴3的螺纹孔中而与心轴3连接,旋转螺钉6可以使内涨套4上下移动并改变内涨套4的外径。螺钉6在松开状态,即内涨套4的外径小于工件1的基准大孔11的内径,清洁工件1和工装结合面后把工件1装入工装,然后旋紧螺钉6,使内涨套4的外径涨大与工件1基准大孔11涨紧无间隙,此时完成了工件1的中心定位。为防止在切削力的作用下工件1轴向移动,在工件1靠近大孔的两端面增加若干组支承座7和压紧机构8,三个支承座7分别支撑在工件1的下端面;压紧机构8的压紧板83压在工件1的上端面,以将工件1轴向固定。当压紧机构8的压紧板83处于压紧状态下,即可进行工件1的钻小孔12的加工。  When the positioning tool of the utility model is in use, the inner expansion sleeve 4 is inserted in the large hole 11 of the thin-shaped large-aperture disc part 1 and fitted on the upper part of the mandrel 3, and the pressure plate 5 covers the upper end surface of the inner expansion sleeve 4. The pressing plate 5 is connected with the spindle 3 by being screwed in the threaded hole of the spindle 3 by a screw 6 , and the screw 6 can make the inner expansion sleeve 4 move up and down and change the outer diameter of the inner expansion sleeve 4 . The screw 6 is in the loosened state, that is, the outer diameter of the inner expansion sleeve 4 is smaller than the inner diameter of the reference large hole 11 of the workpiece 1. After cleaning the joint surface of the workpiece 1 and the tooling, put the workpiece 1 into the tooling, and then tighten the screw 6 to make the inner expansion There is no gap between the expansion of the outer diameter of the cover 4 and the expansion of the large datum hole 11 of the workpiece 1, and the centering of the workpiece 1 has been completed at this time. In order to prevent the workpiece 1 from moving axially under the action of the cutting force, several sets of supporting seats 7 and pressing mechanisms 8 are added on the two ends of the workpiece 1 near the large hole, and the three supporting seats 7 are respectively supported on the lower end surface of the workpiece 1; The pressing plate 83 of the tightening mechanism 8 is pressed against the upper end surface of the workpiece 1 to fix the workpiece 1 axially. When the pressing plate 83 of the pressing mechanism 8 is in the pressing state, the processing of the small hole 12 of the workpiece 1 can be carried out. the

本实用新型的定位工装的装夹方式可靠方便,增强了工件1的轴向定位稳固力,从而保证工件大孔的定位精度和轴向定位的牢固,使加工过程的效率提高。  The clamping method of the positioning tool of the utility model is reliable and convenient, and the axial positioning stability of the workpiece 1 is enhanced, thereby ensuring the positioning accuracy and firm axial positioning of the large hole of the workpiece, and improving the efficiency of the processing process. the

本技术领域中的普通技术人员应当认识到,以上的实施例仅是用来说明本实用新型,而并非用作为对本实用新型的限定,只要在本实用新型的实质精神范围内,对以上所述实施例的变化、变型都将落在本实用新型的权利要求书范围内。  Those of ordinary skill in the art should recognize that the above embodiments are only used to illustrate the utility model, rather than as a limitation to the utility model, as long as within the spirit of the utility model, the above-mentioned The changes and modifications of the embodiments will all fall within the scope of the claims of the present utility model. the

Claims (3)

1.一种加工薄形大孔径盘类零件的定位工装,包括一基板、一心轴、一内涨套、一压板、若干支承座及若干压紧机构,其特征在于, 1. A positioning tool for processing thin-shaped large-aperture disc-like parts, comprising a base plate, a mandrel, an inner expansion sleeve, a pressing plate, some support seats and some pressing mechanisms, characterized in that, 所述心轴的下端固定在所述基板上,该心轴的下部为圆柱体,下部为由下而上逐渐变小的圆锥体,该心轴的上端面的中央开设一螺纹孔; The lower end of the mandrel is fixed on the base plate, the lower part of the mandrel is a cylinder, the lower part is a cone that gradually becomes smaller from bottom to top, and a threaded hole is opened in the center of the upper end surface of the mandrel; 所述内涨套的外周面为圆柱体,内周面为与所述心轴的上部适配的圆锥面; The outer peripheral surface of the inner expansion sleeve is a cylinder, and the inner peripheral surface is a conical surface adapted to the upper part of the mandrel; 所述压板为一外径与所述内涨套的外径适配的圆盘体,它的端面中央开设一与所述心轴上的螺纹孔同轴的穿孔; The pressure plate is a disc body whose outer diameter is adapted to the outer diameter of the inner expansion sleeve, and a perforation coaxial with the threaded hole on the mandrel is opened in the center of its end face; 所述内涨套插置在所述薄形大孔径盘类零件的大孔中并套装在所述心轴的上部,所述压板覆盖在所述内涨套的上端面,所述压板通过一穿插在所述压板的穿孔中的螺钉旋接在所述心轴的螺纹孔中而与所述心轴连接,旋转所述螺钉可使内涨套上下移动并改变内涨套的外径; The inner expansion sleeve is inserted into the large hole of the thin-shaped large-aperture disk part and is set on the upper part of the mandrel. The pressure plate covers the upper end surface of the inner expansion sleeve. The pressure plate passes through a The screw inserted in the perforation of the pressure plate is screwed into the threaded hole of the mandrel and connected with the mandrel, and rotating the screw can move the inner expansion sleeve up and down and change the outer diameter of the inner expansion sleeve; 所述若干支承座均布安装在所述心轴的周围的基板上; The plurality of support bases are evenly distributed on the substrate around the mandrel; 所述若干压紧机构与所述支承座对应地均布安装在所述心轴的周围的基板上并位于所述支承座的外围。 The plurality of pressing mechanisms are uniformly distributed on the base plate around the mandrel and located on the periphery of the support seat corresponding to the support seat. 2.根据权利要求1所述的加工薄形大孔径盘类零件的定位工装,其特征在于,所述支承座及压紧机构分别为三个。 2. The positioning tool for processing thin and large-diameter disc parts according to claim 1, wherein there are three support seats and three pressing mechanisms respectively. 3.根据权利要求1所述的加工薄形大孔径盘类零件的定位工装,其特征在于,每个所述压紧机构包括一汽缸、一连杆及一压紧板,所述汽缸固定在所述基板上,所述连杆的一端活动连接在汽缸的端面上,所述压紧板的后端活动连接在汽缸的活塞杆的自由端,压紧板的中部活动连接在连杆的另一端。  3. The positioning tool for processing thin-shaped large-aperture disk parts according to claim 1, wherein each said pressing mechanism comprises a cylinder, a connecting rod and a pressing plate, and said cylinder is fixed on On the base plate, one end of the connecting rod is movably connected to the end face of the cylinder, the rear end of the pressing plate is movably connected to the free end of the piston rod of the cylinder, and the middle part of the pressing plate is movably connected to the other end of the connecting rod. one end. the
CN2011201316817U 2011-04-28 2011-04-28 Positioning jig for processing thin large-aperture disc type part Expired - Lifetime CN202079414U (en)

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CN112296702A (en) * 2020-11-03 2021-02-02 重庆前卫科技集团有限公司 Machining tool and machining process for cavity of waist wheel flowmeter
CN114536068A (en) * 2022-03-25 2022-05-27 河北华北柴油机有限责任公司 Fixing device for connecting rod finish turning outer side
CN115284172A (en) * 2022-08-05 2022-11-04 常熟希那基汽车零件有限公司 Copying inner diameter grinding clamp for flanged motor shaft

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102513800A (en) * 2011-12-23 2012-06-27 赣州群星机械有限公司 Automobile synchronizer gear hub trislot machining process and tool thereof
CN103143951B (en) * 2013-03-11 2016-08-03 寿光市泰丰制动系统科技有限公司 Drum brake base plate boring jig
CN103143951A (en) * 2013-03-11 2013-06-12 寿光市泰丰制动系统科技有限公司 Boring fixture for drum brake bottom plate
CN103252658A (en) * 2013-04-12 2013-08-21 湖北文理学院 Gear broaching jig for flange part end face
CN103707102A (en) * 2013-05-13 2014-04-09 莆田市荣兴机械有限公司 Fixture for machining of thin-walled discs
CN103465076A (en) * 2013-09-22 2013-12-25 南京众得利自动化机械有限公司 Four-point clamping fixture
CN103481095A (en) * 2013-09-25 2014-01-01 广西清隆机械制造有限公司 Flywheel machining center drill pin clamp and application method thereof
CN103481095B (en) * 2013-09-25 2016-03-02 广西清隆机械制造有限公司 Flywheel machining center lead plug fixture and application process thereof
CN103934715A (en) * 2014-05-12 2014-07-23 昆山勇翔精密机械有限公司 Steering gear shell clamp based on machining center
CN109015370A (en) * 2018-09-21 2018-12-18 郑州运达造纸设备有限公司 A kind of blender axle sleeve grinding fixture
CN109015370B (en) * 2018-09-21 2023-08-18 郑州运达造纸设备有限公司 Grinding tool for stirrer shaft sleeve
CN112296702A (en) * 2020-11-03 2021-02-02 重庆前卫科技集团有限公司 Machining tool and machining process for cavity of waist wheel flowmeter
CN114536068A (en) * 2022-03-25 2022-05-27 河北华北柴油机有限责任公司 Fixing device for connecting rod finish turning outer side
CN115284172A (en) * 2022-08-05 2022-11-04 常熟希那基汽车零件有限公司 Copying inner diameter grinding clamp for flanged motor shaft
CN115284172B (en) * 2022-08-05 2023-11-14 常熟希那基汽车零件有限公司 Profiling inner diameter grinding clamp for flanged motor shaft

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