CN204305671U - A kind of vertical banana straw millstone - Google Patents
A kind of vertical banana straw millstone Download PDFInfo
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- CN204305671U CN204305671U CN201420675655.4U CN201420675655U CN204305671U CN 204305671 U CN204305671 U CN 204305671U CN 201420675655 U CN201420675655 U CN 201420675655U CN 204305671 U CN204305671 U CN 204305671U
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- 235000018290 Musa x paradisiaca Nutrition 0.000 title claims abstract description 29
- 240000005561 Musa balbisiana Species 0.000 title claims 2
- 239000010902 straw Substances 0.000 title abstract description 21
- 238000005520 cutting process Methods 0.000 claims abstract description 14
- 238000003466 welding Methods 0.000 claims description 3
- 241000234295 Musa Species 0.000 abstract description 29
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 5
- 239000002154 agricultural waste Substances 0.000 description 2
- 235000013399 edible fruits Nutrition 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 1
- 241000207199 Citrus Species 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 229920002488 Hemicellulose Polymers 0.000 description 1
- 244000141359 Malus pumila Species 0.000 description 1
- 240000000905 Nymphoides indica Species 0.000 description 1
- 235000017590 Nymphoides indica Nutrition 0.000 description 1
- 241000219094 Vitaceae Species 0.000 description 1
- 238000012271 agricultural production Methods 0.000 description 1
- 235000021016 apples Nutrition 0.000 description 1
- 235000021015 bananas Nutrition 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 235000020971 citrus fruits Nutrition 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 210000003608 fece Anatomy 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 235000021021 grapes Nutrition 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229920005610 lignin Polymers 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- 239000010871 livestock manure Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000003900 soil pollution Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- Harvester Elements (AREA)
- Threshing Machine Elements (AREA)
Abstract
本实用新型公开了一种立式香蕉秸秆粉碎装置,包括刀轴、飞轮、刀座、L型甩碎刀和片状切破刀,在刀轴上设置飞轮,在刀轴下部设置数个刀座,刀轴通过刀座与L型甩碎刀连接;所述L型甩碎刀的竖向刀面底端一侧为弧形结构,可减小使用时刀尖与地面接触后产生的阻力,降低刀刃的损耗;在L型甩碎刀的竖向刀面上由上往下均匀设有数个螺栓孔;所述片状切破刀与L型甩碎刀的竖向刀面通过螺栓连接。本实用新型结构简单、制作成本低,针对香蕉秸秆粗壮、蕉茎和叶脆性大等特点,采用L型甩碎刀与片状切破刀的组合体,可有效解决香蕉秸秆粉碎不均匀的问题,具有粉碎效果好、损耗低等特点。
The utility model discloses a vertical banana straw crushing device, which comprises a knife shaft, a flywheel, a knife seat, an L-shaped shredding knife and a sheet-shaped cutting knife. A flywheel is arranged on the knife shaft, and several knives are arranged at the lower part of the knife shaft. The knife shaft is connected with the L-shaped smashing knife through the knife seat; the bottom side of the vertical knife surface of the L-shaped smashing knife is an arc-shaped structure, which can reduce the resistance generated after the knife tip contacts the ground during use , to reduce the loss of the blade; several bolt holes are evenly arranged on the vertical blade surface of the L-shaped shredding knife from top to bottom; . The utility model is simple in structure and low in production cost. Aiming at the characteristics of thick banana stalks and high brittleness of banana stems and leaves, the utility model adopts a combination of an L-shaped crushing knife and a sheet-shaped cutting knife, which can effectively solve the problem of uneven crushing of banana stalks. , has the characteristics of good crushing effect and low loss.
Description
技术领域technical field
本实用新型属于属农业机械技术领域,具体是一种立式香蕉秸秆粉碎装置。The utility model belongs to the technical field of agricultural machinery, in particular to a vertical banana straw crushing device.
背景技术Background technique
香蕉为芭蕉科芭蕉属单子叶草本植物,是著名的热带、亚热带水果,与苹果、葡萄、柑橘并称为世界四大水果。我国是重要的香蕉生产国,生产地主要分布在广东、广西、海南、福建、云南、台湾等地区,随着香蕉产业的不断发展,其主要副产品香蕉秸秆也日益增加,Banana is a monocotyledonous herbaceous plant of Musaceae Musa. It is a famous tropical and subtropical fruit. It is also known as the four major fruits in the world together with apples, grapes and citrus. my country is an important banana producing country, and the production areas are mainly distributed in Guangdong, Guangxi, Hainan, Fujian, Yunnan, Taiwan and other regions. With the continuous development of the banana industry, the main by-product banana straw is also increasing day by day.
由于香蕉的植株相对高大,在每年产出大量香蕉的同时,几乎等量地产出香蕉秸秆等农业的废弃物;若按2600株/hm2、每株假茎鲜质量35kg计算,那么全国香蕉假茎的年生物量达2700万t,由此可见,香蕉假茎是中国热带地区的一类大宗农业废弃物。对于香蕉秸秆的利用主要有纤维的提取、粉碎用作牲口饲料以及粉碎还田当作肥料,但是以上3种利用方式占每年的香蕉秸秆产量的比例非常小,大部分的农民对秸秆的处理方式为堆积自然腐烂或者直接焚烧还田,以实现充分利用资源,增加绿肥还田。可由于香蕉秸秆具有纤维素、半纤维素和木质素含量高且含水量大等特点,导致秸秆的腐烂周期长和焚烧不彻底等问题,遗留的秸秆不但长期占用大量的空间,还影响农业生产作业;因此秸秆粉碎还田机便应运而生,可有效将废弃的香蕉秸秆粉碎还田,加大香蕉秸秆的还田利用率。Due to the relatively tall banana plants, a large number of bananas are produced every year, and agricultural waste such as banana stalks is produced in almost the same amount; The annual biomass of the stem reaches 27 million t. It can be seen that the pseudostem of banana is a kind of bulk agricultural waste in the tropics of China. The utilization of banana straw mainly includes fiber extraction, crushing as livestock feed, and crushing and returning to the field as fertilizer. However, the above three utilization methods account for a very small proportion of the annual banana straw production. In order to make full use of resources and increase the return of green manure to the field for natural rotting or direct incineration. Due to the high content of cellulose, hemicellulose and lignin and high water content of banana straw, it leads to problems such as long decay period and incomplete burning of straw. The remaining straw not only takes up a lot of space for a long time, but also affects agricultural production. Therefore, the straw crushing and returning machine came into being, which can effectively crush the discarded banana straw and increase the utilization rate of banana straw returning to the field.
秸秆粉碎还田机主要有卧式机和立式机两种,由于香蕉秸秆粗大、秸秆量大等原因,导致粉碎质量差,导致将香蕉秸秆粉碎还田后,秸秆量远远超出土壤分解与自身净化能力,其后果容易造成土壤一定程度的污染,给以后的作业和生产环节带来一定负面影响。目前,常用于香蕉秸秆粉碎的立式甩刀主要有:L型甩刀、Y型甩刀和E型甩刀,其中Y型甩刀和E型甩刀因受打切面积的影响,对秸秆的粉碎效果并不理想,且L型甩刀功率消耗过大,且这些甩刀一般由于刀具必须长时间与秸秆、土壤等较硬物体接触,造成刀刃部分的严重磨损,进而影响粉碎效果,降低使用寿命等问题。Straw crushing and returning machines mainly include horizontal machines and vertical machines. Due to reasons such as thick banana straws and a large amount of straw, the crushing quality is poor. Self-purification ability, the consequences are likely to cause a certain degree of soil pollution, which will bring certain negative effects to future operations and production links. At present, the vertical flails commonly used for crushing banana straws mainly include: L-type flails, Y-type flails, and E-type flails. Among them, the Y-type flail and E-type flails are affected by the cutting area, and the impact on the straw The crushing effect is not ideal, and the power consumption of the L-shaped flail is too large, and these flails generally have to be in contact with hard objects such as straw and soil for a long time, causing serious wear on the blade, which in turn affects the crushing effect and reduces the use. life expectancy etc.
实用新型内容Utility model content
本实用新型的目的是针对现有技术的不足而提供一种立式香蕉秸秆粉碎装置,针对香蕉秸秆粗壮、蕉茎和叶脆性大等特点,采用L型甩碎刀与片状切破刀的组合体,经过破片和击打2道工序,有效的提高对香蕉秸秆的粉碎效果,加大还田利用率;且采用立式的作业方式,不仅减小秸秆纤维对刀轴的缠绕,还减少在工作过程中刀身受到的损害等问题,有效的加工作效率,降低使用成本;具有结构简单、制作成本低、使用寿命长等特点。The purpose of this utility model is to provide a vertical banana stalk crushing device for the deficiencies in the prior art. Aiming at the characteristics of thick banana stalks, high brittleness of banana stems and leaves, etc., the combination of L-shaped smashing knife and sheet-shaped cutting knife is adopted. The combined body, after two processes of fragmentation and beating, effectively improves the crushing effect of banana straw and increases the utilization rate of returning to the field; and adopts a vertical operation method, which not only reduces the winding of straw fibers on the knife shaft, but also reduces the In the process of work, the damage to the blade body and other problems can effectively increase the work efficiency and reduce the use cost; it has the characteristics of simple structure, low production cost and long service life.
本实用新型所采用的技术方案:The technical scheme adopted in the utility model:
一种立式香蕉秸秆粉碎装置,包括刀轴、飞轮、刀座、L型甩碎刀和片状切破刀,在刀轴上设置飞轮,在刀轴下部设置数个刀座,刀轴通过刀座与L型甩碎刀连接,在L型甩碎刀竖向刀面上设置数个片状切破刀;A vertical banana straw crushing device, including a knife shaft, a flywheel, a knife seat, an L-shaped crushing knife and a sheet-shaped cutting knife. A flywheel is set on the knife shaft, and several knife seats are set at the lower part of the knife shaft. The knife shaft passes through the The knife seat is connected with the L-shape smashing knife, and several sheet-like cutting knives are arranged on the vertical knife surface of the L-shape smashing knife;
所述刀轴由转轴和辊筒构成,在转轴下方设置辊筒,在转轴与辊筒连接处通过焊接方式设置飞轮,可以增大粉碎装置的转动惯性;在辊筒上以辊筒圆周方向等角度均匀设置数个刀座;The cutter shaft is composed of a rotating shaft and a roller, and a roller is arranged under the rotating shaft, and a flywheel is arranged at the junction of the rotating shaft and the roller by welding, which can increase the rotational inertia of the crushing device; Set several tool holders evenly at the angle;
所述刀座设计为空心结构,顶部与底部分别设有螺栓孔,将L型甩碎刀的横向刀面插入刀座后通过螺栓进行连接;The knife seat is designed as a hollow structure, and the top and the bottom are respectively provided with bolt holes, and the horizontal knife surface of the L-shaped smashing knife is inserted into the knife seat and connected by bolts;
所述L型甩碎刀的竖向刀面底端一侧为弧形结构,可减小使用时刀尖与地面接触后产生的阻力,降低刀刃的损耗;在L型甩碎刀的竖向刀面上由上往下均匀设有数个螺栓孔;The bottom side of the vertical knife surface of the L-shaped smashing knife is an arc structure, which can reduce the resistance generated after the tip of the knife contacts the ground during use, and reduce the loss of the blade; Several bolt holes are uniformly arranged on the blade surface from top to bottom;
所述片状切破刀与L型甩碎刀的竖向刀面通过螺栓连接。The vertical blade surface of the sheet-shaped cutting knife and the L-shape smashing knife is connected by bolts.
本实用新型结构简单、制作成本低,针对香蕉秸秆粗壮、蕉茎和叶脆性大等特点,采用L型甩碎刀与片状切破刀的组合体,可有效解决香蕉秸秆粉碎不均匀的问题,具有粉碎效果好、损耗低等特点。The utility model is simple in structure and low in production cost. Aiming at the characteristics of thick banana stalks and high brittleness of banana stems and leaves, the utility model adopts a combination of an L-shaped crushing knife and a sheet-shaped cutting knife, which can effectively solve the problem of uneven crushing of banana stalks. , has the characteristics of good crushing effect and low loss.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图中:1、转轴,2、飞轮,3、L型甩碎刀,4、片状切破刀,5、刀座,6、辊筒。Among the figure: 1, rotating shaft, 2, flywheel, 3, L-shaped smashing knife, 4, flake cutting knife, 5, knife seat, 6, roller.
具体实施方式Detailed ways
下面结合附图和通过实施例对本实用新型作进一步说明,但不作为对本实用新型的限定。The utility model will be further described below in conjunction with the accompanying drawings and examples, but not as a limitation of the utility model.
在图1所示结构中,本实用新型所提供的一种立式香蕉秸秆粉碎装置,包括刀轴、飞轮、刀座、L型甩碎刀和片状切破刀,所述刀轴由转轴1和辊筒6构成,在转轴1下方设置辊筒6,在转轴1与辊筒6连接处通过焊接方式设置飞轮2,可以增大粉碎装置的转动惯性;在辊筒6上以辊筒6圆周方向等角度均匀设置数个刀座5;所述刀座5设计为空心结构,顶部与底部分别设有螺栓孔,将L型甩碎刀3的横向刀面插入刀座5后通过螺栓进行连接;所述L型甩碎刀3的竖向刀面底端一侧为弧形结构,可减小使用时刀尖与地面接触后产生的阻力,降低刀刃的损耗;在L型甩碎刀3的竖向刀面上由上往下均匀设有数个螺栓孔;所述片状切破刀4与L型甩碎刀3的竖向刀面通过螺栓连接。In the structure shown in Fig. 1, a kind of vertical banana stalk crushing device provided by the utility model includes a knife shaft, a flywheel, a knife seat, an L-shaped smashing knife and a sheet-shaped cutting knife, and the knife shaft is composed of a rotating shaft 1 and a roller 6, the roller 6 is set under the rotating shaft 1, and the flywheel 2 is arranged by welding at the connection between the rotating shaft 1 and the roller 6, which can increase the rotational inertia of the crushing device; on the roller 6, the roller 6 Several knife seats 5 are evenly arranged at equal angles in the circumferential direction; the knife seats 5 are designed as hollow structures, and bolt holes are respectively provided on the top and the bottom, and the horizontal knife surface of the L-shaped shredding knife 3 is inserted into the knife seats 5 and carried out by bolts. connection; the bottom side of the vertical knife surface of the L-shaped shredding knife 3 is an arc-shaped structure, which can reduce the resistance generated after the tip of the knife contacts the ground during use, and reduce the loss of the blade; the L-shape shredding knife The vertical knife surface of 3 is evenly provided with several bolt holes from top to bottom; The vertical knife surface of described sheet-shaped cutting knife 4 and L-shape smashing knife 3 is connected by bolts.
安装时,通过螺栓将片状切破刀4与L型甩碎刀3的竖向刀面进行连接;然后将L型甩碎刀3的横向刀面插入刀座5后用螺栓将其连接并固定,然后将刀轴顶部的转轴1与变速箱连接即可进行使用。During installation, the vertical knife face of flake cutting knife 4 and L-shaped smashing knife 3 is connected by bolt; Then the horizontal knife face of L-shaped smashing knife 3 is inserted into knife seat 5 and it is connected with bolts and Fix it, and then connect the rotating shaft 1 on the top of the cutter shaft with the gearbox for use.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is only the preferred embodiment of the utility model, and it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the utility model, some improvements and modifications can also be made. And retouching should also be regarded as the protection scope of the present utility model.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420675655.4U CN204305671U (en) | 2014-11-13 | 2014-11-13 | A kind of vertical banana straw millstone |
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| CN201420675655.4U CN204305671U (en) | 2014-11-13 | 2014-11-13 | A kind of vertical banana straw millstone |
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| CN204305671U true CN204305671U (en) | 2015-05-06 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105052403A (en) * | 2015-07-30 | 2015-11-18 | 海南大学 | Coaxial-shearing type banana straw crushing and returning machine |
| CN105709905A (en) * | 2016-03-23 | 2016-06-29 | 刘银明 | Straw body crushing head of small straw granulator |
| CN108934502A (en) * | 2017-05-23 | 2018-12-07 | 包青春 | A kind of chopping wire drawing flail knife |
| CN111990072A (en) * | 2020-09-11 | 2020-11-27 | 海南大学 | Vertical banana straw smashing and returning machine |
-
2014
- 2014-11-13 CN CN201420675655.4U patent/CN204305671U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105052403A (en) * | 2015-07-30 | 2015-11-18 | 海南大学 | Coaxial-shearing type banana straw crushing and returning machine |
| CN105709905A (en) * | 2016-03-23 | 2016-06-29 | 刘银明 | Straw body crushing head of small straw granulator |
| CN108934502A (en) * | 2017-05-23 | 2018-12-07 | 包青春 | A kind of chopping wire drawing flail knife |
| CN111990072A (en) * | 2020-09-11 | 2020-11-27 | 海南大学 | Vertical banana straw smashing and returning machine |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150506 Termination date: 20151113 |
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| EXPY | Termination of patent right or utility model |