CN204296187U - A kind of wide cut high speed woodgrained paper printing machine - Google Patents
A kind of wide cut high speed woodgrained paper printing machine Download PDFInfo
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- CN204296187U CN204296187U CN201420754477.4U CN201420754477U CN204296187U CN 204296187 U CN204296187 U CN 204296187U CN 201420754477 U CN201420754477 U CN 201420754477U CN 204296187 U CN204296187 U CN 204296187U
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- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 238000001035 drying Methods 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 8
- 238000005096 rolling process Methods 0.000 claims abstract 12
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000004744 fabric Substances 0.000 abstract 2
- 238000007664 blowing Methods 0.000 abstract 1
- 239000002023 wood Substances 0.000 description 13
- 238000004804 winding Methods 0.000 description 11
- 239000000463 material Substances 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000005488 sandblasting Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000008602 contraction Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
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Abstract
Description
【技术领域】【Technical field】
本实用新型涉及一种印刷机,尤其是一种宽幅高速木纹纸印刷机。The utility model relates to a printing machine, in particular to a wide-width high-speed wood grain paper printing machine.
【背景技术】【Background technique】
现有木纹纸印刷机,采用气胀轴、卡盘的收放卷结构,换卷时耗时费力;气缸支撑切刀摆臂结构;气缸支撑切刀摆臂,接料时抖动,套色精度达不到产品要求,胶辊、钢辊对压的牵引,单辊浮动摆辊,单边干燥风箱,产品无法充分干燥,等结构,木纹纸印刷机基本可以达到200m/min生产速度。但已无法继续提升。制约其提速的有几种原因,如收放卷换卷时间长,接料不可靠,时有故障发生,接料时张力大幅波动,套色精度达不到要求,产品无法充分干燥等。本实用新型,采用液压顶紧式收放卷结构,油缸支撑切刀摆臂,双S布局喷砂钢辊,双辊摆动浮辊,缝隙风嘴、弧形风箱,风嘴、导辊一一对应布局,平推式切刀,接触式收卷。这一系列优化创新设计,实现简单快速换卷,稳定可靠接料,微小张力波动,高精度套色,高速充分干燥,印刷木纹纸时达到400m/min生产速度。The existing wood-grain paper printing machine adopts the rewinding and unwinding structure of the air shaft and the chuck, which is time-consuming and laborious when changing the roll; the cylinder supports the swing arm structure of the cutter; If the product requirements are not met, the rubber roller and steel roller are pressed against each other, the single roller floating pendulum roller, the single side drying bellows, the product cannot be fully dried, and other structures, the wood grain paper printing machine can basically reach the production speed of 200m/min. But it has been unable to continue to improve. There are several reasons that restrict its speed-up, such as long time for rewinding and unwinding, unreliable feeding, occasional failures, large fluctuations in tension during feeding, poor registration accuracy, and insufficient drying of products. The utility model adopts a hydraulic top-tight retracting and unwinding structure, the oil cylinder supports the swing arm of the cutter, the double-S layout sandblasting steel rollers, the double-roller swing floating rollers, the gap air nozzle, the arc bellows, the air nozzle, and the guide roller one by one. Corresponding layout, horizontal push cutter, contact winding. This series of optimized and innovative designs realize simple and fast roll change, stable and reliable splicing, small tension fluctuations, high-precision color registration, high-speed full drying, and a production speed of 400m/min when printing wood grain paper.
本实用新型就是在这样的背景下作出的。The utility model is made under such background.
【实用新型内容】【Content of utility model】
本实用新型目的是克服了现有技术中的不足而提供一种可宽幅、高速的木纹纸印刷机。The purpose of the utility model is to overcome the deficiencies in the prior art and provide a wide-width and high-speed wood grain paper printing machine.
本实用新型采用以下技术方案:The utility model adopts the following technical solutions:
一种宽幅高速木纹纸印刷机,其特征在于:包括有依流程先后设置的放卷单元1,放卷牵引机构2,多个印刷单元3,收卷牵引机构4以及收卷单元5,所述印刷单元3包括有印刷主体31,在印刷主体31的后续工位设有干燥结构32,所述干燥结构32包括有两弧形表面构成的弹头形状的支撑架33,所述支撑架33的外表面设有多个固定纸带6的定位导辊34,在所述支撑架33的外表面外方设有与支撑架33外表面弧形相配的风箱35。A wide-width high-speed wood grain paper printing machine, characterized in that it includes an unwinding unit 1, an unwinding traction mechanism 2, a plurality of printing units 3, a winding traction mechanism 4 and a winding unit 5 arranged successively according to the flow process, The printing unit 3 includes a printing main body 31, and a drying structure 32 is provided at the subsequent station of the printing main body 31. The drying structure 32 includes a bullet-shaped support frame 33 formed by two arc-shaped surfaces. The support frame 33 The outer surface of the outer surface is provided with a plurality of positioning guide rollers 34 for fixing the paper tape 6, and the outer surface of the support frame 33 is provided with a bellows 35 matching the arc shape of the outer surface of the support frame 33.
如上所述的一种宽幅高速木纹纸印刷机,其特征在于:所述支撑架33外设有两个风箱35,排布在支撑架33两侧,所述风箱35的风嘴351正对定位导辊34的位置。A wide-width high-speed wood grain paper printing machine as described above is characterized in that two bellows 35 are arranged outside the support frame 33, arranged on both sides of the support frame 33, and the air nozzles 351 of the bellows 35 are To the position of positioning guide roller 34.
如上所述的一种宽幅高速木纹纸印刷机,其特征在于:所述放卷单元1包括有夹持架11,设置在夹持架11两端的第一液压气缸12,以及安装在第一液压气缸12上端的随第一液压气缸12伸缩来夹紧的夹持块13。A wide-width high-speed wood grain paper printing machine as described above is characterized in that: the unwinding unit 1 includes a clamping frame 11, a first hydraulic cylinder 12 arranged at both ends of the clamping frame 11, and a A clamping block 13 on the upper end of a hydraulic cylinder 12 is clamped with the expansion and contraction of the first hydraulic cylinder 12 .
如上所述的一种宽幅高速木纹纸印刷机,其特征在于:所述放卷牵引机构2的前端设有切刀摆臂机构7,所述切刀摆臂机构7包括有上端设置有切刀的摆臂71,以及带动摆臂摆动的第二液压气缸72。A wide-width high-speed wood grain paper printing machine as described above is characterized in that: the front end of the unwinding traction mechanism 2 is provided with a cutter swing arm mechanism 7, and the cutter swing arm mechanism 7 includes a The swing arm 71 of cutter, and the second hydraulic cylinder 72 that drives swing arm to swing.
如上所述的一种宽幅高速木纹纸印刷机,其特征在于:所述放卷牵引机构2包括有牵引电机,以及被牵引电机带动并使绕在其上的纸带6形成“S”形状的两牵引导辊21。A wide-width high-speed wood grain paper printing machine as described above is characterized in that: the unwinding traction mechanism 2 includes a traction motor, and is driven by the traction motor to make the paper tape 6 wound on it form an "S" Shaped two traction guide rollers 21.
如上所述的一种宽幅高速木纹纸印刷机,其特征在于:所述放卷牵引机构2上设有包括两个浮辊22构成的增加纸带6缓冲长度的双摆辊机构。A wide-width high-speed wood grain paper printing machine as described above is characterized in that: the unwinding traction mechanism 2 is provided with a double pendulum roller mechanism composed of two floating rollers 22 to increase the buffer length of the paper tape 6 .
如上所述的一种宽幅高速木纹纸印刷机,其特征在于:所述收卷单元5前侧设有可压紧纸卷8的收卷压辊9,收卷压辊9的下侧设有可使收卷压辊9右移压紧纸卷8的滑轨结构91。A wide-width high-speed wood grain paper printing machine as described above is characterized in that: the front side of the winding unit 5 is provided with a winding pressure roller 9 that can compress the paper roll 8, and the lower side of the winding pressure roller 9 There is a slide rail structure 91 that can move the winding pressure roller 9 to the right and press the paper roll 8 tightly.
如上所述的一种宽幅高速木纹纸印刷机,其特征在于:所述收卷单元5包括有收卷夹持架51,设置在收卷夹持架51两端的第三液压气缸52,以及安装在第三液压气缸52上端的随第三液压气缸52伸缩来夹紧的收卷夹持块53。A wide-width high-speed wood grain paper printing machine as described above is characterized in that: the rewinding unit 5 includes a rewinding clamping frame 51, a third hydraulic cylinder 52 arranged at both ends of the rewinding clamping frame 51, And the rewinding and clamping block 53 that is installed on the upper end of the third hydraulic cylinder 52 and clamped with the expansion and contraction of the third hydraulic cylinder 52 .
本实用新型的有益效果是:The beneficial effects of the utility model are:
本实用新型,收放卷采用液压顶紧式支撑纸卷、可变幅宽的放料及收卷机构,幅宽范围:1210-2150mm,与传统气胀轴卡盘结构相比,不仅减轻换料时劳动强度,还缩短了换料时间,便于高速生产;The utility model adopts hydraulic top-tight supporting paper rolls, variable width unwinding and rewinding mechanism for rewinding and unwinding, and the width range: 1210-2150mm. Compared with the traditional air shaft chuck structure, it not only reduces refueling The labor intensity is reduced, and the refueling time is shortened, which is convenient for high-speed production;
放卷切刀摆臂采用液压支撑摆动,与传统气缸支撑相比,有效防止摆臂抖动,提高接料的可靠性及稳定性,解决高速换料一旦发生故障,紧急停机产生大量的废品;The swing arm of the unwinding cutter adopts hydraulic support to swing. Compared with the traditional cylinder support, it can effectively prevent the swing arm from shaking, improve the reliability and stability of material feeding, and solve the problem of emergency shutdown in case of failure of high-speed refueling, resulting in a large number of waste products;
放卷牵引采用钢辊喷砂、双S布局的结构,无需压辊,即可实现压辊的作用:隔断张力;The unwinding traction adopts the structure of steel roller sandblasting and double S layout, which can realize the function of pressing roller without pressing roller: cut off the tension;
接料用浮辊,采用双辊结构,满足设计所需的缓冲长度时,转角较小,便于同步控制,保证张力稳定,减少由于张力大幅波动而导致废料的产生,提高成品率;The floating roller for material receiving adopts a double-roller structure. When the buffer length required by the design is met, the rotation angle is small, which is convenient for synchronous control, ensures stable tension, reduces waste due to large fluctuations in tension, and improves yield;
风箱采用缝隙风嘴、弧形结构,双边7000mm干燥长度,多位回风路,旋风布局,由里及表的干燥方式,生产速度可达400m/min;The bellows adopts slit nozzles, arc-shaped structure, 7000mm drying length on both sides, multiple return air passages, cyclone layout, drying method from the inside to the outside, and the production speed can reach 400m/min;
风箱内每个风嘴对应一支导辊,防止纸张在风箱内抖动,影响套色精度;Each air nozzle in the bellows corresponds to a guide roller to prevent the paper from shaking in the bellows and affect the registration accuracy;
收卷接料采用平推式结构,收卷压辊压紧纸卷,接触式收卷,更换收卷辊后,即可实现可变幅宽的收卷。The rewinding material adopts a flat push structure, the rewinding pressure roller presses the paper roll, and the contact rewinding, after the rewinding roller is replaced, the rewinding with variable width can be realized.
【附图说明】【Description of drawings】
图1是本实用新型A到B部的工艺流程示意图。Fig. 1 is the technological process schematic diagram of A to B part of the utility model.
图2是接图1的C到D部工艺流程示意图。Fig. 2 is a schematic diagram of the process flow from parts C to D in Fig. 1 .
图3是放卷单元的侧面视图。Fig. 3 is a side view of the unwinding unit.
图4是收卷单元的侧面视图。Fig. 4 is a side view of the winding unit.
【具体实施方式】【Detailed ways】
下面结合附图对本实用新型进行详细描述:The utility model is described in detail below in conjunction with accompanying drawing:
如图所示,一种宽幅高速木纹纸印刷机,包括有依流程先后设置的放卷单元1,放卷牵引机构2,多个印刷单元3,本实用新型设有4个印刷单元,收卷牵引机构4以及收卷单元5,所述印刷单元3包括有印刷主体31,在印刷主体31的后续工位设有干燥结构32,干燥结构32设置到印刷主体31的上方,所述干燥结构32包括有两弧形表面构成的弹头形状的支撑架33,所述支撑架33的外表面设有多个固定纸带6的定位导辊34,在所述支撑架33的外表面外方设有与支撑架33外表面弧形相配的风箱35,所述风箱35的风嘴351正对纸带6。风箱35内设有热源帮助干燥,风箱热源只需满足设计所需的风速及风量即可。As shown in the figure, a wide-width high-speed wood grain paper printing machine includes an unwinding unit 1, an unwinding traction mechanism 2, and multiple printing units 3 arranged successively according to the process. The utility model has 4 printing units. The winding traction mechanism 4 and the winding unit 5, the printing unit 3 includes a printing main body 31, a drying structure 32 is arranged at the subsequent station of the printing main body 31, and the drying structure 32 is arranged above the printing main body 31, and the drying The structure 32 includes a bullet-shaped support frame 33 formed by two arcuate surfaces. The outer surface of the support frame 33 is provided with a plurality of positioning guide rollers 34 for fixing the paper tape 6. Outside the outer surface of the support frame 33 A bellows 35 matching the arc shape of the outer surface of the support frame 33 is provided, and the air nozzle 351 of the bellows 35 faces the paper tape 6 . A heat source is provided in the bellows 35 to help drying, and the bellows heat source only needs to meet the wind speed and air volume required by the design.
所述支撑架33外设有两个风箱35,排布在支撑架33两侧,所述风箱35的风嘴351正对定位导辊34的位置。每个定位导辊34处设有一个风嘴351,防止纸张在风箱内抖动,满足高速高精度的自动套色要求。风箱采用双边干燥7000mm长的缝隙型热风循环快速排风的弧形结构;多位回风路,在整幅面有旋风布局,可以保证在400m/min的机速下,由里及表充分干燥,高速生产。The support frame 33 is provided with two bellows 35 arranged on both sides of the support frame 33 , and the air nozzles 351 of the bellows 35 are facing the positions of the positioning guide rollers 34 . Each positioning guide roller 34 is provided with an air nozzle 351 to prevent the paper from vibrating in the bellows and meet the requirements of high-speed and high-precision automatic color registration. The bellows adopts an arc-shaped structure with double-sided drying and 7000mm-long slit-type hot air circulation and rapid exhaust; the multi-position return air path has a cyclone layout on the entire width, which can ensure that the machine speed is 400m/min. Fully dry from the inside to the outside. High speed production.
所述放卷单元1包括有夹持架11,设置在夹持架11两端的第一液压气缸12,以及安装在第一液压气缸12上端的随第一液压气缸12伸缩来夹紧的夹持块13。可根据纸卷的大小来调整夹持的宽度,满足更宽的纸带印刷要求。The unwinding unit 1 includes a clamping frame 11, a first hydraulic cylinder 12 arranged at both ends of the clamping frame 11, and a clamping device installed on the upper end of the first hydraulic cylinder 12 to clamp as the first hydraulic cylinder 12 expands and contracts. Block 13. The clamping width can be adjusted according to the size of the paper roll to meet the printing requirements of wider paper tapes.
所述放卷牵引机构2的前端设有切刀摆臂机构7,所述切刀摆臂机构7包括有上端设置有切刀的摆臂71,以及带动摆臂摆动的第二液压气缸72。放卷切刀采用液压支撑摆动,有效防止摆臂在换料过程中的抖动,保证接料的可靠性,解决高速换料一旦发生故障,导致大量的废品的问题。第二液压气缸72伸长时,摆臂71往上摇动,上方的刀片夹紧纸带6,来切断纸带。The front end of the unwinding traction mechanism 2 is provided with a cutter swing arm mechanism 7, and the cutter swing arm mechanism 7 includes a swing arm 71 with a cutter at the upper end, and a second hydraulic cylinder 72 that drives the swing arm to swing. The unwinding cutter adopts hydraulic support to swing, which effectively prevents the shaking of the swing arm during the material change process, ensures the reliability of the material connection, and solves the problem of a large amount of waste products once the high-speed material change fails. When the second hydraulic cylinder 72 was extended, the swing arm 71 rocked upwards, and the blade above clamped the paper tape 6 to cut the paper tape.
所述放卷牵引机构2包括有牵引电机,以及被牵引电机带动并使绕在其上的纸带6形成“S”形状的两牵引导辊21。放卷牵引采用辊面喷砂的双S辊结构,无需压辊,即可实现张力的隔断,降低成本;浮辊采用双摆辊结构,满足设计所需的缓冲长度时,摆辊摆角较小,同步控制较精确,减少换料时废料长度,提高成品率。The unwinding traction mechanism 2 includes a traction motor, and two traction guide rollers 21 driven by the traction motor to make the paper tape 6 wound on it form an "S" shape. The unwinding traction adopts the double S-roller structure with sandblasting on the roller surface, which can realize the separation of the tension without the pressure roller, and reduces the cost; the floating roller adopts the double-swing roller structure. Small size, more precise synchronous control, reducing the length of scrap during refueling, and improving the yield.
所述放卷牵引机构2上设有包括两个浮辊22构成的增加纸带6缓冲长度的双摆辊机构。The unwinding traction mechanism 2 is provided with a double pendulum roller mechanism composed of two floating rollers 22 to increase the buffer length of the paper tape 6 .
所述收卷单元5前侧设有可压紧纸卷8的收卷压辊9,收卷压辊9的下侧设有可使收卷压辊9右移压紧纸卷8的滑轨结构91。当纸带6的宽度变化时,只需要更换一根压辊,即可实现可变幅宽的收卷,方便可靠。The front side of the rewinding unit 5 is provided with a rewinding roller 9 that can compress the paper roll 8 , and the lower side of the rewinding roller 9 is provided with a slide rail that can move the rewinding roller 9 to the right to compress the paper reel 8 structure91. When the width of the paper tape 6 changes, only one pressure roller needs to be replaced to realize variable-width winding, which is convenient and reliable.
放卷及收卷单元结构相同,均采用液压顶紧机械胀紧式卡头纸芯的方式固定纸卷,收卷单元5包括有收卷夹持架51,设置在收卷夹持架51两端的第三液压气缸52,以及安装在第三液压气缸52上端的随第三液压气缸52伸缩来夹紧的收卷夹持块13。可根据纸卷的大小来调整夹持的宽度,满足更宽的纸带印刷要求。实现可变幅宽的放料及收卷,料卷幅宽范围,可达1210-2150mm的范围。The structure of the unwinding unit and the rewinding unit is the same, and the paper roll is fixed by means of hydraulic clamping and mechanical expansion type chuck paper core. The third hydraulic cylinder 52 at the end, and the rewinding and clamping block 13 installed on the upper end of the third hydraulic cylinder 52 that is clamped as the third hydraulic cylinder 52 expands and contracts. The clamping width can be adjusted according to the size of the paper roll to meet the printing requirements of wider paper tapes. Realize variable width unwinding and rewinding, and the width range of the material roll can reach the range of 1210-2150mm.
Claims (8)
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| CN201420754477.4U CN204296187U (en) | 2014-12-04 | 2014-12-04 | A kind of wide cut high speed woodgrained paper printing machine |
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| CN201420754477.4U CN204296187U (en) | 2014-12-04 | 2014-12-04 | A kind of wide cut high speed woodgrained paper printing machine |
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| CN204296187U true CN204296187U (en) | 2015-04-29 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104401118A (en) * | 2014-12-04 | 2015-03-11 | 松德机械股份有限公司 | Wide-width high-speed printing machine for woodgrained paper |
| CN108116041A (en) * | 2018-01-02 | 2018-06-05 | 浙江雅琪诺装饰材料有限公司 | A kind of recessed one of wide cut circle is embossed vertical printing equipment |
-
2014
- 2014-12-04 CN CN201420754477.4U patent/CN204296187U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104401118A (en) * | 2014-12-04 | 2015-03-11 | 松德机械股份有限公司 | Wide-width high-speed printing machine for woodgrained paper |
| CN108116041A (en) * | 2018-01-02 | 2018-06-05 | 浙江雅琪诺装饰材料有限公司 | A kind of recessed one of wide cut circle is embossed vertical printing equipment |
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Effective date of registration: 20151222 Address after: Guangdong province Zhongshan City Dongfu road 528400 Nantou Town, the first building No. 35 Patentee after: ZHONGSHAN SOTECH PRINTING MACHINERY Co.,Ltd. Address before: 528400 Nantou, Guangdong Province, south of the town of East Avenue, No. 105, No. Patentee before: SOTECH MACHINERY Co.,Ltd. |
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Effective date of registration: 20220825 Address after: No.17-8, Wusha section, Shunfan highway, Daliang Wusha, Shunde District, Foshan City, Guangdong Province Patentee after: FOSHAN TECON PACKAGE MACHINERY Co.,Ltd. Address before: 528400 Building 1, No.35 Dongfu North Road, Nantou Town, Zhongshan City, Guangdong Province Patentee before: ZHONGSHAN SOTECH PRINTING MACHINERY Co.,Ltd. |
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