CN203638825U - Double-station cored winding machine used for wallpaper production line - Google Patents
Double-station cored winding machine used for wallpaper production line Download PDFInfo
- Publication number
- CN203638825U CN203638825U CN201420008073.0U CN201420008073U CN203638825U CN 203638825 U CN203638825 U CN 203638825U CN 201420008073 U CN201420008073 U CN 201420008073U CN 203638825 U CN203638825 U CN 203638825U
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- station
- commutator
- delivery wheel
- double
- right baffle
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Abstract
The utility model discloses a double-station cored winding machine used for a wallpaper production line. The double-station cored winding machine comprises a passing and dragging portion, a cutter portion, a transportation reversing portion, a biaxial winding portion and a wrapping portion which are sequentially fixedly mounted on a frame according to sequence of feeding and winding of materials; the transportation reversing portion is structurally characterized by comprising a right feeding roller and a left feeding roller which are horizontal arranged at intervals, and a reverser is arranged under the symmetric line of the right feeding roller and the left feeding roller; a first station winding shaft and a second station winding shaft which are identical to each other are arranged under the reverser. By constant switching of the first station winding shaft and the second station winding shaft, continuous double-station winding operation can be achieved, unwinding time of the machine can be fully utilized to complete material receiving motion, integral winding speed is effectively increased, and efficiency is thereby improved.
Description
Technical field
The utility model belongs to printing mechanism technical field, and relating to a kind of double for wallpaper manufacturing line has core winder.
Background technology
Along with scientific and technological progress, wallpaper more and more obtains user's favor as a kind of low-carbon environment-friendly, both artistic and practical ornament materials, and wallpaper winder is the corollary equipment of wallpaper manufacturing line, is mainly used in the follow-up finished product rolling of wallpaper manufacturing line.
But, the work speed of existing wallpaper winder generally 6 volumes/minute, cannot meet the rolling demand under high-speed production, restricted the development of high speed wallpaper manufacturing line.
Utility model content
The purpose of this utility model is to provide a kind of double for wallpaper manufacturing line core winder, has solved that rolling speed in existing winding device is little, the problem of inefficiency.
The technical scheme that the utility model adopts is, there is a core winder for the double of wallpaper manufacturing line, be included in frame and be installed with successively and wear material tractive unit, cut-off knife portion, conveying commutation portion, twin shaft winding portion and roll tightly portion by pan feeding and rolling sequencing.
Double for wallpaper manufacturing line of the present utility model has core winder, and its feature is also:
The structure of wearing material tractive unit is, comprise the swing arm being hinged in traction swing arm rotating shaft, one end of swing arm is connected with traction cylinder piston rod, and the other end of swing arm is provided with pressure roller, pressure roller setting corresponding to nip rolls, nip rolls are in transmission connection by Timing Belt and traction electric machine.
The structure of cut-off knife portion is, comprises corresponding fixed blade and the movable blades arranging, and fixed blade is fixed on fixing tool rest, and movable blades is fixed on roller cutter.
Movable blades is spiral and is arranged on roller cutter circumference.
The structure of conveying commutation portion is, comprises right feed roller and left feed roller that horizontal interval (HI) arranges, and the symmetric line below of right feed roller and left feed roller is provided with commutator;
Below left feed roller, there are upper left delivery wheel and lower-left delivery wheel in the arranged outside of commutator left tilted surface, one of them is connected with independently actuating device upper left delivery wheel and lower-left delivery wheel, and upper left delivery wheel is connected by left conveying belt tension with lower-left delivery wheel;
Below right feed roller, there are upper right delivery wheel and bottom right delivery wheel in the arranged outside of commutator right tilted surface, one of them is connected with independently actuating device upper right delivery wheel and bottom right delivery wheel, and upper right delivery wheel is connected by right conveying belt tension with bottom right delivery wheel;
Commutator below is provided with two rolling stations of same structure.
Commutator is up-small and down-big, is fixed with connecting rod on commutator, and commutator is hinged in commutator rotating shaft, and connecting rod lower end is hinged in commutator rotating shaft, and small end and commutator cylinder piston rod are hinged, and commutator cylinder shell is fixed in frame.
Two rolling station structures are:
Below between lower-left delivery wheel and commutator is provided with A rolling station, comprise A station right baffle-plate and the right baffle plate of A station, A station right baffle-plate and the right baffle plate of A station are the setting of falling the Eight characters, and A station right baffle-plate and the right baffle plate of the A station mouth of falling Eight characters below are provided with A station Scroll;
Below between bottom right delivery wheel and commutator is provided with B rolling station, comprise B station right baffle-plate and the right baffle plate of B station, B station right baffle-plate and the right baffle plate of B station are the setting of falling the Eight characters, and B station right baffle-plate and the right baffle plate of the B station mouth of falling Eight characters below are provided with B station Scroll.
The beneficial effects of the utility model are, on core winder, increase rewinding and carry reversing arrangement to realize double rewinding having, the first station rolling completes after the cut-out of material film, material film moves on, and enter second station continue rewinding, just in time the first station is unloaded to making full use of during this period of time of volume, complete smoothly the follow-up finished product wrapup procedure of wallpaper manufacturing line, and disconnect request while adopting novel rolling screw formula cutting knife to adapt to high speed rolling, by original 6 volumes/minute rolling speed be promoted to 12～15 volumes/minute, rational in infrastructure, safe and reliable, stable action, production efficiency and benefit are greatly promoted.
Brief description of the drawings
Fig. 1 is the utility model has core winder structural representation for the double of wallpaper manufacturing line;
Fig. 2 is the structural representation of wearing material tractive unit in the utility model device;
Fig. 3 is the structural representation of the cut-off knife portion in the utility model device;
Fig. 4 is the schematic diagram of the utility model device at A station rolling mode of operation;
Fig. 5 is the schematic diagram of the utility model device at B station rolling mode of operation.
In figure, 1. frame, 2. wear material tractive unit, 3. cut-off knife portion, 4. conveying commutation portion, 5. winding portion, 6. roll tightly portion, 7. traction cylinder, 8. swing arm, 9. pressure roller, 10. nip rolls, 11. Timing Belts, 12. traction electric machines, 13. fixing tool rests, 14. fixed blades, 15. movable blades, 16. roller cuttves, 17. right feed rollers, 18. left feed rollers, 19. upper left delivery wheels, 20. left load-transfer devices, 21. commutators, 22. connecting rods, 23. commutator rotating shafts, 24. lower-left delivery wheels, 25.A station right baffle-plate, the right baffle plate of 26.A station, 27.A station Scroll, 28.B station Scroll, 29.B station right baffle-plate, the right baffle plate of 30.B station, 31. bottom right delivery wheels, 32. right load-transfer devices, 33. commutator cylinders, 34. upper right delivery wheels, 35. material films, 36. traction swing arm rotating shafts.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is elaborated.
As shown in Figure 1, the utility model has the integral structure of core winder to be for the double of wallpaper manufacturing line, be included in frame 1 and be installed with successively and wear material tractive unit 2, cut-off knife portion 3, conveying commutation portion 4, twin shaft winding portion 5 and roll tightly portion 6 by pan feeding and rolling sequencing, in frame 1, be also provided with feeding guide mechanism, enter and wrapup routine so that material film 35 can keep suitable tension force to complete.
As shown in Figure 2, the structure of wearing material tractive unit 2 is, comprise the swing arm 8 being hinged in traction swing arm rotating shaft 36, one end (upper end) of swing arm 8 is connected with traction cylinder 7 piston rods, the other end (lower end) of swing arm 8 is provided with pressure roller 9, pressure roller 9 setting corresponding to nip rolls 10, nip rolls 10 are in transmission connection by Timing Belt 11 and traction electric machine 12.
The working process of wearing material tractive unit 2 is, in the time that system is sent rolling sign on, traction cylinder 7 piston rods stretch out and promote swing arm 8, swing arm 8 is rotated and is swung pressure roller 9 around traction swing arm rotating shaft 36 material film 35 is pressed on nip rolls 10, traction electric machine 12 drives nip rolls 10 by Timing Belt 11 simultaneously, and downward material film 35 traction is directly delivered to winding portion 5, detects that in system material film 35 enters after winding portion 5, traction cylinder 7 is regained and is made pressure roller 9 leave nip rolls 10, completes and once wears material drawing-in motion.
As shown in Figure 3, the structure of cut-off knife portion 3 is, comprises corresponding fixed blade 14 and the movable blades 15 arranging, and fixed blade 14 is fixed on fixing tool rest 13, and movable blades 15 is fixed on roller cutter 16, and movable blades 15 is spiral and is arranged on roller cutter 16 circumference.
In the time that a certain station rolling completes, cut-off knife portion 3 receives signal severing material film 35, in cut-off knife portion 3, roller cutter 16 is sped structures, and entirety ensures specific helical angle, in the time that rotation is cut off, roller cutter 16 drives movable blades 15 to carry out a contact cut with fixed blade 14, can ensure to cut off like this time, paper otch be smooth, quick, and while reducing the collision of blade entirety, the damage of blade, has also reduced noise simultaneously.Receive that while cutting off instruction, pressure roller 9 presses nip rolls 10, roller cutter 16 drives movable blades 15 to rotate same fixed blade 14 and has contacted once cut-out simultaneously.
As shown in Figure 4, Figure 5, the structure of conveying commutation portion 4 is, comprise right feed roller 17 and left feed roller 18 that horizontal interval (HI) arranges, the symmetric line below of right feed roller 17 and left feed roller 18 is provided with commutator 21, commutator 21 up-small and down-big (being down equicrural triangle), on commutator 21, be fixed with connecting rod 22, commutator 21 is hinged in commutator rotating shaft 23, connecting rod 22 lower ends are hinged in commutator rotating shaft 23, connecting rod 22 upper ends and commutator cylinder 33 piston rods are hinged, and commutator cylinder 33 housings are fixed in frame;
Below left feed roller 18, there are upper left delivery wheel 19 and lower-left delivery wheel 24 in the arranged outside of commutator 21 left tilted surfaces, one of them is connected with independently actuating device upper left delivery wheel 19 and lower-left delivery wheel 24, and upper left delivery wheel 19 is connected by left load-transfer device 20 tensionings with lower-left delivery wheel 24;
Below right feed roller 17, there are upper right delivery wheel 34 and bottom right delivery wheel 31 in the arranged outside of commutator 21 right tilted surfaces, one of them is connected with independently actuating device upper right delivery wheel 34 and bottom right delivery wheel 31, and upper right delivery wheel 34 is connected by right load-transfer device 32 tensionings with bottom right delivery wheel 31;
Below between lower-left delivery wheel 24 and commutator 21 is provided with A rolling station, comprise the right baffle plate 26 of A station right baffle-plate 25 and A station, the right baffle plate 26 of A station right baffle-plate 25 and A station is the setting of falling the Eight characters, and the right baffle plate of A station right baffle-plate 25 and A station 26 mouth of falling Eight characters belows are provided with A station Scroll 27;
Below between bottom right delivery wheel 31 and commutator 21 is provided with B rolling station, comprise the right baffle plate 30 of B station right baffle-plate 29 and B station, the right baffle plate 30 of B station right baffle-plate 29 and B station is the setting of falling the Eight characters, and the right baffle plate of B station right baffle-plate 29 and B station 30 mouth of falling Eight characters belows are provided with B station Scroll 28.
The working process of conveying commutation portion 4 is, between right feed roller 17 and left feed roller 18, stay at regular intervals, convenient material film 35 enters downwards, and prevent from expecting that film 35 goes to outside device, right feed roller 17 self can rotate with material film 15 with left feed roller 18 simultaneously, and material film 15 is played to elicitation effect; The commutator 21 arranging under between right feed roller 17 and left feed roller 18 can rotate around commutator rotating shaft 23, commutator 21 is fixedly connected with connecting rod 22, connecting rod 22 is hinged with commutator cylinder 33, commutator cylinder 33 rear ends are fixed, thus stretching out and regaining left and right swing position that drivening rod 22 regulates commutator 21 upper ends material film 35 different station that leads is carried out to rolling by commutator cylinder 33.
Upper left delivery wheel 19 is in transmission connection by left load-transfer device 20 and lower-left delivery wheel 24, together by left load-transfer device 20 tensionings, when upper left delivery wheel 19 and lower-left delivery wheel 24 are when wherein any one rotates, will drive left load-transfer device 20 synchronously to rotate; Upper right delivery wheel 34 is in transmission connection by right load-transfer device 32 and bottom right delivery wheel 31, together by right load-transfer device 32 tensionings, when upper right delivery wheel 34 and bottom right delivery wheel 31 are when wherein any one rotates, will drive right load-transfer device 32 synchronously to rotate.
The principle of work of the utility model device is:
As shown in Figure 4, A station working process in double-position winding machine is, when material film 35 is in the time that B station Scroll 28 is received specified length, system directive action is received by cut-off knife portion 3, to expect film 35 severings, now, 28 rollings of B station Scroll complete and prepare to unload volume, system program control is sent instruction commutator cylinder 33 and is retracted, drive commutator 21 Bai Dao right sides, upper end, left load-transfer device 20 and the passage of commutator 21 left tilted surfaces are opened, right channel is closed, wear the material tractive unit 2 material conveying film 35 of working, material film 35 now can only be downward along left passage, the final A station Scroll 27 that arrives, wear material tractive unit 2 and complete a feeding, traction cylinder 7 is regained and is with dynamic pressure roller 9 to leave nip rolls 10.A station Scroll 27 starts rolling, and when material film 35 while receiving specified length on A station Scroll 27, cut-off knife portion 3 receives that system directive work will expect that film 35 cuts off, simultaneously, A station Scroll 27 is laid down material volume, and material involves in into rolling tightly portion 6 waits for subsequent treatment, completes the rewinding of A station.
As shown in Figure 5, B station working process in double-position winding machine is, in the time that material film 35 is received specified length on A station Scroll 27, cut-off knife portion 3 receives that system directive work will expect film 35 severings, 27 rollings of A station Scroll complete and enter discharging state, now, system program control is sent instruction commutator cylinder 33 and is stretched out, left side is put in commutator 21 upper ends, passage between commutator 21 right tilted surfaces and right load-transfer device 32 is opened, left channel is closed, wear the material tractive unit 2 material conveying film 35 of working, material film 35 enters right passage downwards smoothly, wear material tractive unit 2 and complete a feeding, traction cylinder 7 is regained and is with dynamic pressure roller 9 to leave nip rolls 10.Now, material volume is laid down from B station Scroll 28 before, B station Scroll 28 restarts to enter rewinding, in the time that material film 35 is received specified length on B station Scroll 28, cut-off knife portion 3 receives that system directive work will expect that film 35 cuts off, and meanwhile, B station Scroll 28 is laid down material volume, material involves in into rolling tightly portion 6 waits for subsequent treatment, and B station completes rewinding.
By that analogy, between the A station Scroll 27 in the utility model and B station Scroll 28, constantly switch, realize the uninterrupted rolling work of double, the volume time of unloading that takes full advantage of equipment completes rewinding action, effectively improve overall rolling speed, and then increased the benefit.
Claims (7)
1. have a core winder for the double of wallpaper manufacturing line, its feature is: be included in frame (1) and be above installed with successively and wear material tractive unit (2), cut-off knife portion (3), conveying commutation portion (4), twin shaft winding portion (5) and roll tightly portion (6) by pan feeding and rolling sequencing.
2. the double for wallpaper manufacturing line according to claim 1 has core winder, its feature is: the described structure of wearing material tractive unit (2) is, comprise the swing arm (8) being hinged in traction swing arm rotating shaft (36), one end of swing arm (8) is connected with traction cylinder (7) piston rod, the other end of swing arm (8) is provided with pressure roller (9), pressure roller (9) setting corresponding to nip rolls (10), nip rolls (10) are in transmission connection by Timing Belt (11) and traction electric machine (12).
3. the double for wallpaper manufacturing line according to claim 1 has core winder, its feature is: the structure of described cut-off knife portion (3) is, comprise corresponding fixed blade (14) and the movable blades (15) arranging, it is upper that fixed blade (14) is fixed on fixing tool rest (13), and movable blades (15) is fixed on roller cutter (16).
4. the double for wallpaper manufacturing line according to claim 3 has core winder, and its feature is: described movable blades (15) is spiral and is arranged on roller cutter (16) circumference.
5. the double for wallpaper manufacturing line according to claim 1 has core winder, its feature is: the structure of described conveying commutation portion (4) is, comprise right feed roller (17) and left feed roller (18) that horizontal interval (HI) arranges, the symmetric line below of right feed roller (17) and left feed roller (18) is provided with commutator (21);
In left feed roller (18) below, there are upper left delivery wheel (19) and lower-left delivery wheel (24) in the arranged outside of commutator (21) left tilted surface, one of them is connected with independently actuating device upper left delivery wheel (19) and lower-left delivery wheel (24), and upper left delivery wheel (19) is connected by left load-transfer device (20) tensioning with lower-left delivery wheel (24);
In right feed roller (17) below, there are upper right delivery wheel (34) and bottom right delivery wheel (31) in the arranged outside of commutator (21) right tilted surface, one of them is connected with independently actuating device upper right delivery wheel (34) and bottom right delivery wheel (31), and upper right delivery wheel (34) is connected by right load-transfer device (32) tensioning with bottom right delivery wheel (31);
Commutator (21) below is provided with two rolling stations of same structure.
6. the double for wallpaper manufacturing line according to claim 5 has core winder, its feature is: described commutator (21) is up-small and down-big, on commutator (21), be fixed with connecting rod (22), commutator (21) is hinged in commutator rotating shaft (23), connecting rod (22) lower end is hinged in commutator rotating shaft (23), connecting rod (22) upper end and commutator cylinder (33) piston rod are hinged, and commutator cylinder (33) housing is fixed in frame.
7. have core winder according to the double for wallpaper manufacturing line described in claim 5 or 6, its feature is: two described rolling station structures are:
Below between lower-left delivery wheel (24) and commutator (21) is provided with A rolling station, comprise A station right baffle-plate (25) and the right baffle plate of A station (26), A station right baffle-plate (25) and the right baffle plate of A station (26) are the setting of falling the Eight characters, and A station right baffle-plate (25) and the right baffle plate of A station (26) mouth of falling Eight characters below are provided with A station Scroll (27);
Below between bottom right delivery wheel (31) and commutator (21) is provided with B rolling station, comprise B station right baffle-plate (29) and the right baffle plate of B station (30), B station right baffle-plate (29) and the right baffle plate of B station (30) are the setting of falling the Eight characters, and B station right baffle-plate (29) and the right baffle plate of B station (30) mouth of falling Eight characters below are provided with B station Scroll (28).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420008073.0U CN203638825U (en) | 2014-01-06 | 2014-01-06 | Double-station cored winding machine used for wallpaper production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420008073.0U CN203638825U (en) | 2014-01-06 | 2014-01-06 | Double-station cored winding machine used for wallpaper production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203638825U true CN203638825U (en) | 2014-06-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420008073.0U Expired - Fee Related CN203638825U (en) | 2014-01-06 | 2014-01-06 | Double-station cored winding machine used for wallpaper production line |
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| Country | Link |
|---|---|
| CN (1) | CN203638825U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103708259A (en) * | 2014-01-06 | 2014-04-09 | 西安航天华阳印刷包装设备有限公司 | Double-station cored winding machine for wallpaper |
| CN105173866A (en) * | 2015-10-13 | 2015-12-23 | 淮北诺菲雅新材壁纸有限公司 | Improved automatic wallpaper winder provided with core |
| CN112830299A (en) * | 2021-02-23 | 2021-05-25 | 苏州通塑机械制造有限公司 | High-speed double-station winding machine and winding production process |
-
2014
- 2014-01-06 CN CN201420008073.0U patent/CN203638825U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103708259A (en) * | 2014-01-06 | 2014-04-09 | 西安航天华阳印刷包装设备有限公司 | Double-station cored winding machine for wallpaper |
| CN103708259B (en) * | 2014-01-06 | 2016-05-11 | 西安航天华阳印刷包装设备有限公司 | A kind of wallpaper has core winder with double |
| CN105173866A (en) * | 2015-10-13 | 2015-12-23 | 淮北诺菲雅新材壁纸有限公司 | Improved automatic wallpaper winder provided with core |
| CN112830299A (en) * | 2021-02-23 | 2021-05-25 | 苏州通塑机械制造有限公司 | High-speed double-station winding machine and winding production process |
| CN112830299B (en) * | 2021-02-23 | 2024-03-15 | 苏州通塑机械制造有限公司 | High-speed double-station winding machine and winding production process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140611 Termination date: 20190106 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |