CN204296038U - The manufacturing installation of rubber belt track wirecord fabric - Google Patents
The manufacturing installation of rubber belt track wirecord fabric Download PDFInfo
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- CN204296038U CN204296038U CN201420735452.XU CN201420735452U CN204296038U CN 204296038 U CN204296038 U CN 204296038U CN 201420735452 U CN201420735452 U CN 201420735452U CN 204296038 U CN204296038 U CN 204296038U
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- extruder
- steel wire
- cylinder
- rubber belt
- belt track
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Abstract
The utility model discloses a kind of manufacturing installation of rubber belt track wirecord fabric, comprise steel wire strainer, extruder, cylinder mechanism, steel wire strainer walked around by steel wire rope, makes steel wire rope sling for tensile force; The mouth mould of steel wire penetrating extruder, makes Surface coating one deck rubber of steel wire rope, becomes and cover glue cord; Cylinder mechanism will cover glue cord at rotary course and be wound up on rotary barrel; Extruder is provided with extruder travel mechanism; Extruder travel mechanism can drive extruder along the axially-movable of cylinder mechanism; The top of cylinder mechanism is provided with hold-down mechanism; Hold-down mechanism presses on and rotary barrel covers on glue cord, forms rubber belt track wirecord fabric.The utility model can realize the automated production of wirecord fabric, and ensures that the cord produced meets instructions for use.
Description
Technical field
The utility model relates to a kind of manufacturing equipment of crawler belt, is specifically related to a kind of manufacturing installation of rubber belt track wirecord fabric.
Background technology
The manufacture method of existing rubber belt track all-steel cord is: by being manually coated on cylinder by one deck rubber, then by wound on it for steel wire order, then by being manually covered with one deck rubber at steel wire upper surface.
Adopt the rubber belt track product of this all-steel cord, the problems such as steel wire is exposed, fracture easily occur; And in winding process, lack tension force control accurately, easily cause steel wire bending, arrangement is mixed and disorderly, and unbalance stress when causing crawler belt to work, and have the danger of broken belt; And the labour intensity that the method needs is large, inefficiency, the cord surface irregularity of production.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of manufacturing installation of rubber belt track wirecord fabric, and it can form high-quality rubber belt track cord.
For solving the problems of the technologies described above, the technical solution of the manufacturing installation of the utility model rubber belt track wirecord fabric is:
Comprise steel wire strainer 2, extruder 4, cylinder mechanism 6, steel wire strainer 2 walked around by steel wire rope 1, makes steel wire rope 1 possess tensile force; Steel wire rope 1, through the mouth mould 5 of extruder 4, makes Surface coating one deck rubber of steel wire rope 1, becomes and cover glue cord 8; Cylinder mechanism 6 will cover glue cord 8 at rotary course and be wound up on rotary barrel 6-1; Extruder 4 is provided with extruder travel mechanism; Extruder travel mechanism can drive extruder 4 along the axially-movable of cylinder mechanism 6; The top of cylinder mechanism 6 is provided with hold-down mechanism 7; Hold-down mechanism 7 presses on and rotary barrel 6-1 covers on glue cord 8, to clamp-on in adjacent two gaps covering between glue cord and to flatten, thus form rubber belt track wirecord fabric by covering glue cord 8 unvulcanized rubber unnecessary on the surface.
Described cylinder mechanism 6 comprises the rotary barrel 6-1 be made up of upper rotary body and following rotator, vertically disposed double end adjusting screw 6-3 is provided with between upper rotary body and following rotator, the middle part of double end adjusting screw 6-3 is fixedly installed driven wheel of differential 6-4, driven wheel of differential 6-4 is meshed with drive bevel gear 6-5, and drive bevel gear 6-5 is fixedly connected with horizontally disposed motor output shaft; The two ends of double end adjusting screw 6-3 are movably set with feed screw nut 6-7, and two feed screw nut 6-7 are fixedly connected with upper rotary body, following rotator respectively; Motor drives drive bevel gear 6-5 to rotate, and drive bevel gear 6-5 drives driven wheel of differential 6-4 to rotate, and horizontal revolving motion is converted into tilt motions; Driven wheel of differential 6-4 drives double end adjusting screw 6-3 synchronous rotary, and the feed screw nut 6-7 on double end adjusting screw 6-3 is moved up and down, thus makes upper and lower rotary body in opposite directions or relative motion.
Described upper rotary body realizes being connected respectively by expansion plate 6-2 with the two ends of following rotator, and expansion plate 6-2 can stretch up and down, makes cylinder mechanism 6 when opening, and covers glue cord 8 and still can contact well with rotary barrel 6-1.
Vertically disposed guide post 6-8 is provided with, for the motion of upper and lower rotary body provides guiding between described upper rotary body and following rotator.
Described hold-down mechanism 7 comprises roller 7-1, and roller 7-1 contacts the top of rotary barrel 6-1; Roller 7-1 is fixedly connected with cylinder 7-2, and cylinder 7-2 is fixedly connected with the slide block of strand oscillator 7-3; Strand oscillator 7-3 connects motor by synchronous pulley 7-4; Motor drives the slide block on strand oscillator 7-3 to seesaw by synchronous pulley 7-4, and the slide block band dynamic air cylinder 7-2 of strand oscillator 7-3 seesaws, and cylinder 7-2 drives roller 7-1 to seesaw, thus makes roller 7-1 press on covering on glue cord on rotary barrel 6-1.
Described steel wire strainer 2 comprises multiple guide wheel and a pretension cylinder, and multiple guide wheel is two rows respectively; Multiple guide wheel walked around successively by steel wire rope 1, then walks around pretension cylinder, makes steel wire rope 1 possess tensile force.
Described extruder travel mechanism comprises screw mandrel, and screw mandrel is movably set with feed screw nut, and feed screw nut is fixedly connected with extruder 4, and extruder 4 is arranged on line rail; Motor drives screw mandrel to rotate, and feed screw nut is seesawed along screw mandrel, and feed screw nut seesaws under driving the guide effect of the online rail of extruder 4.
The technique effect that the utility model can reach is:
The utility model adopts extruder automatically to cover glue, and can realize the auto reeling of cord; The utility model is by hold-down mechanism applanation surface, and it is even, firm, smooth that the cord surface produced covers glue.
The utility model makes steel wire rope Surface coating one deck rubber before coiling, effectively can solve the problem that belt body is peeled off, ruptured, and extends the service life of crawler belt.
The utility model can realize the automated production of wirecord fabric, and ensures that the cord produced meets instructions for use.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail:
Fig. 1 is the schematic diagram of the manufacturing installation of the utility model rubber belt track wirecord fabric;
Fig. 2 is the front view of Fig. 1;
Fig. 3 is the schematic diagram of cylinder mechanism of the present utility model.
Description of reference numerals in figure:
1 is steel wire rope, and 2 is steel wire strainer,
4 is extruder,
5 is extruding dies, and 6 is cylinder mechanism,
7 is hold-down mechanism, and 8 for covering glue cord,
6-1 is rotary barrel, and 6-2 is expansion plate,
6-3 is double end adjusting screw, and 6-4 is driven wheel of differential,
6-5 is drive bevel gear, and 6-6 is frame,
6-7 is feed screw nut, and 6-8 is guide post,
7-1 is roller, and 7-2 is cylinder,
7-3 is strand oscillator, and 7-4 is synchronous pulley.
Detailed description of the invention
As shown in Figure 1 and Figure 2, the manufacturing installation of the utility model rubber belt track wirecord fabric, comprise steel wire strainer 2, extruder 4, cylinder mechanism 6, steel wire strainer 2 walked around by steel wire rope 1, makes steel wire rope 1 possess tensile force; Steel wire rope 1, through the mouth mould 5 of extruder 4, makes Surface coating one deck rubber of steel wire rope 1, becomes and cover glue cord 8;
Cylinder mechanism 6 is arranged on frame 6-6, and cylinder mechanism 6 can around its horizontal rotational shaft; Cylinder mechanism 6 will cover glue cord 8 at rotary course and be wound up on rotary barrel 6-1;
Extruder 4 is provided with extruder travel mechanism; Extruder travel mechanism can drive extruder 4 along the axially-movable of cylinder mechanism 6;
The top of cylinder mechanism 6 is provided with hold-down mechanism 7; Hold-down mechanism 7 presses on and rotary barrel 6-1 covers on glue cord 8, to clamp-on in adjacent two gaps covering between glue cord and to flatten, thus form rubber belt track wirecord fabric by covering glue cord 8 unvulcanized rubber unnecessary on the surface;
Extruder 4 can adopt cold feed extruder or hot-feed extruder.
As shown in Figure 3, cylinder mechanism 6 comprises the rotary barrel 6-1 be made up of two semicircle rotary bodies (namely going up rotary body and following rotator), vertically disposed double end adjusting screw 6-3 is provided with between upper rotary body and following rotator, the middle part of double end adjusting screw 6-3 is fixedly installed driven wheel of differential 6-4, driven wheel of differential 6-4 is meshed with drive bevel gear 6-5, drive bevel gear 6-5 is fixedly connected with horizontally disposed motor output shaft, and motor is fixedly installed in frame 6-6; The two ends of double end adjusting screw 6-3 are movably set with feed screw nut 6-7, and two feed screw nut 6-7 are fixedly connected with upper rotary body, following rotator respectively; Upper and lower rotary body can in opposite directions or relative motion.
Upper rotary body realizes being connected respectively by expansion plate 6-2 with the two ends of following rotator, and expansion plate 6-2 can stretch up and down, makes cylinder mechanism 6 when opening, and covers glue cord and still can contact well with rotary barrel 6-1;
Also be provided with vertically disposed guide post 6-8 between upper rotary body and following rotator, two guide post 6-8 are symmetrical arranged, for the motion of upper and lower rotary body provides guiding;
Motor drives drive bevel gear 6-5 to rotate, and drive bevel gear 6-5 drives driven wheel of differential 6-4 to rotate, and horizontal revolving motion is converted into tilt motions; Driven wheel of differential 6-4 drives double end adjusting screw 6-3 synchronous rotary, two feed screw nut 6-7 on double end adjusting screw 6-3 are moved up and down, thus make upper and lower rotary body relatively or move toward one another, make cylinder mechanism 6 realize opening and closing under the guide effect of guide post 6-8.
Hold-down mechanism 7 comprises roller 7-1, and roller 7-1 contacts the top of rotary barrel 6-1; Roller 7-1 is fixedly connected with cylinder 7-2, and cylinder 7-2 is fixedly connected with the slide block of strand oscillator 7-3; Strand oscillator 7-3 connects motor (motor that this motor and head roll mechanism 6 rotate can be same motor) by synchronous pulley 7-4;
Motor drives the slide block on strand oscillator 7-3 to seesaw by synchronous pulley 7-4, and the slide block band dynamic air cylinder 7-2 of strand oscillator 7-3 seesaws, and cylinder 7-2 drives roller 7-1 to seesaw, thus makes roller 7-1 press on covering on glue cord on rotary barrel 6-1.
Steel wire strainer 2 comprises multiple guide wheel and a pretension cylinder, and multiple guide wheel is two rows respectively; Multiple guide wheel walked around successively by steel wire rope 1, then walks around pretension cylinder, makes steel wire rope 1 possess certain tensile force.
Extruder travel mechanism comprises screw mandrel, and screw mandrel is movably set with feed screw nut, and feed screw nut is fixedly connected with extruder 4, and extruder 4 is arranged on line rail; Motor drives screw mandrel to rotate, and feed screw nut is seesawed along screw mandrel, and feed screw nut seesaws under driving the guide effect of the online rail of extruder 4.
The manufacture method of the utility model rubber belt track all-steel cord, comprises the following steps:
The first step, is fixed on frame 6-6 by steel wire coiled strip, makes steel wire rope 1 walk around multiple guide wheels of steel wire strainer 2 successively, then walks around pretension cylinder, make steel wire rope 1 possess certain tensile force;
Second step, rubber is extruded by extruding dies 5 by extruder 4, makes Surface coating one deck rubber of the steel wire rope 1 through extruding dies 5, becomes and cover glue cord 8; The THICKNESS CONTROL of rubber layer is between 0.1 ~ 0.3mm;
Described rubber is the rubber under unvulcanized state;
3rd step, head roll mechanism 6 rotates, and makes to cover glue cord 8 and is wound up on rotary barrel 6-1, realize the automatic winding of steel wire;
While cylinder mechanism 6 rotates, drive extruder travel mechanism to drive extruder 4 along the axially-movable of cylinder mechanism 6, with make to be wound on rotary barrel 6-1 to cover glue cord 8 arranged in parallel, and line-spacing evenly, neat; Rotary barrel 6-1 often revolves and turns around, and extruder 4 moves forward the diameter length that covers glue cord 8;
Meanwhile, hold-down mechanism 7 presses on and rotary barrel 6-1 covers on glue cord 8, to clamp-on covering glue cord 8 unvulcanized rubber unnecessary on the surface in adjacent two gaps covering between glue cord and to flatten, thus forming the crawler belt cord of all surfacings by rubber coated vertically; Rotary barrel 6-1 often revolves and turns around, and the cylinder 7-2 of hold-down mechanism 7 drives roller 7-1 to move forward the diameter length that covers glue cord 8;
Make upper and lower rotary body relatively or move toward one another as required, thus the size of adjustment rotary barrel 6-1, to produce the crawler belt cord of different size, taking off of crawler belt cord can be facilitated simultaneously.
Crawler belt cord manufactured by the utility model is applicable to the rubber belt track of the running gears such as farm machinery, engineering machinery and haulage vehicle.
Claims (7)
1. a manufacturing installation for rubber belt track wirecord fabric, is characterized in that: comprise steel wire strainer (2), extruder (4), cylinder mechanism (6), steel wire strainer (2) walked around by steel wire rope (1), makes steel wire rope (1) possess tensile force; Steel wire rope (1), through the mouth mould (5) of extruder (4), makes Surface coating one deck rubber of steel wire rope (1), becomes and cover glue cord (8); Cylinder mechanism (6) will cover glue cord (8) at rotary course and be wound up on rotary barrel (6-1);
Extruder (4) is provided with extruder travel mechanism; Extruder travel mechanism can drive extruder (4) along the axially-movable of cylinder mechanism (6);
The top of cylinder mechanism (6) is provided with hold-down mechanism (7); Hold-down mechanism (7) presses on and rotary barrel (6-1) covers on glue cord (8), to clamp-on covering glue cord (8) unvulcanized rubber unnecessary on the surface in adjacent two gaps covering between glue cord and to flatten, thus forming rubber belt track wirecord fabric.
2. the manufacturing installation of rubber belt track wirecord fabric according to claim 1, it is characterized in that: described cylinder mechanism (6) comprises the rotary barrel (6-1) be made up of upper rotary body and following rotator, vertically disposed double end adjusting screw (6-3) is provided with between upper rotary body and following rotator, the middle part of double end adjusting screw (6-3) is fixedly installed driven wheel of differential (6-4), driven wheel of differential (6-4) is meshed with drive bevel gear (6-5), and drive bevel gear (6-5) is fixedly connected with horizontally disposed motor output shaft; The two ends of double end adjusting screw (6-3) are movably set with feed screw nut (6-7), and two feed screw nuts (6-7) are fixedly connected with upper rotary body, following rotator respectively;
Motor drives drive bevel gear (6-5) to rotate, and drive bevel gear (6-5) drives driven wheel of differential (6-4) to rotate, and horizontal revolving motion is converted into tilt motions; Driven wheel of differential (6-4) drives double end adjusting screw (6-3) synchronous rotary, and the feed screw nut (6-7) on double end adjusting screw (6-3) is moved up and down, thus makes upper and lower rotary body in opposite directions or relative motion.
3. the manufacturing installation of rubber belt track wirecord fabric according to claim 2, it is characterized in that: described upper rotary body realizes being connected respectively by expansion plate (6-2) with the two ends of following rotator, expansion plate (6-2) can stretch up and down, making cylinder mechanism (6) when opening, covering glue cord (8) and still can contact well with rotary barrel (6-1).
4. the manufacturing installation of rubber belt track wirecord fabric according to claim 2, is characterized in that: be provided with vertically disposed guide post (6-8) between described upper rotary body and following rotator, for the motion of upper and lower rotary body provides guiding.
5. the manufacturing installation of rubber belt track wirecord fabric according to claim 1, is characterized in that: described hold-down mechanism (7) comprises roller (7-1), and roller (7-1) contacts the top of rotary barrel (6-1); Roller (7-1) is fixedly connected with cylinder (7-2), and cylinder (7-2) is fixedly connected with the slide block of strand oscillator (7-3); Strand oscillator (7-3) connects motor by synchronous pulley (7-4);
Motor drives the slide block on strand oscillator (7-3) to seesaw by synchronous pulley (7-4), the slide block band dynamic air cylinder (7-2) of strand oscillator (7-3) seesaws, cylinder (7-2) drives roller (7-1) to seesaw, thus makes roller (7-1) press on covering on glue cord on rotary barrel (6-1).
6. the manufacturing installation of rubber belt track wirecord fabric according to claim 1, is characterized in that: described steel wire strainer (2) comprises multiple guide wheel and a pretension cylinder, and multiple guide wheel is two rows respectively; Multiple guide wheel walked around successively by steel wire rope (1), then walks around pretension cylinder, makes steel wire rope (1) possess tensile force.
7. the manufacturing installation of rubber belt track wirecord fabric according to claim 1, it is characterized in that: described extruder travel mechanism comprises screw mandrel, screw mandrel is movably set with feed screw nut, and feed screw nut is fixedly connected with extruder (4), and extruder (4) is arranged on line rail; Motor drives screw mandrel to rotate, and feed screw nut is seesawed along screw mandrel, and feed screw nut seesaws under driving the guide effect of the online rail of extruder (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420735452.XU CN204296038U (en) | 2014-12-01 | 2014-12-01 | The manufacturing installation of rubber belt track wirecord fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420735452.XU CN204296038U (en) | 2014-12-01 | 2014-12-01 | The manufacturing installation of rubber belt track wirecord fabric |
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| Publication Number | Publication Date |
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| CN204296038U true CN204296038U (en) | 2015-04-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420735452.XU Active CN204296038U (en) | 2014-12-01 | 2014-12-01 | The manufacturing installation of rubber belt track wirecord fabric |
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| CN (1) | CN204296038U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104476778A (en) * | 2014-12-01 | 2015-04-01 | 浙江大学台州研究院 | Manufacturing device of wire cord fabric for rubber track and manufacturing method |
| CN107825734A (en) * | 2017-12-15 | 2018-03-23 | 威海三方橡胶机械有限公司 | A kind of cord connecton layout |
-
2014
- 2014-12-01 CN CN201420735452.XU patent/CN204296038U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104476778A (en) * | 2014-12-01 | 2015-04-01 | 浙江大学台州研究院 | Manufacturing device of wire cord fabric for rubber track and manufacturing method |
| CN104476778B (en) * | 2014-12-01 | 2017-02-22 | 浙江大学台州研究院 | Manufacturing device of wire cord fabric for rubber track and manufacturing method |
| CN107825734A (en) * | 2017-12-15 | 2018-03-23 | 威海三方橡胶机械有限公司 | A kind of cord connecton layout |
| CN107825734B (en) * | 2017-12-15 | 2023-12-05 | 威海三方橡胶机械有限公司 | Cord wiring device |
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