CN204294607U - A kind of integrated apparatus of animal harmless treatment - Google Patents
A kind of integrated apparatus of animal harmless treatment Download PDFInfo
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- CN204294607U CN204294607U CN201420677668.5U CN201420677668U CN204294607U CN 204294607 U CN204294607 U CN 204294607U CN 201420677668 U CN201420677668 U CN 201420677668U CN 204294607 U CN204294607 U CN 204294607U
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Abstract
The utility model relates to a kind of integrated apparatus of animal harmless treatment, described integrated apparatus comprises disintegrating machine, conveying worm, mummification tank, condenser, waste liquid tank, chemical reactor and vavuum pump, the upper end of described mummification tank is provided with inlet valve and air bleeding valve, the lower end of described mummification tank is provided with outlet valve, described disintegrating machine is by described conveying worm, described inlet valve is communicated with described mummification tank, described mummification tank is by described air bleeding valve, first pipeline is communicated with described condenser, described condenser is by described second pipe and described waste liquid tank, chemical reactor, vavuum pump is communicated with, integrated processing technique comprises fragmentation and closed conveying, mummification and HTHP deactivation, pressure release and condensation process, vacuum dehydrating at lower temperature, the process of exhaust-gas treatment five step.The utility model has that equipment investment is few, floor space is little, simple to operate, the airtight environmental protection of processing procedure, energy-saving safety, treatment effeciency advantages of higher, can be used for animals died of illness harmless treatment field.
Description
Technical field
The utility model belongs to dies of illness and the treatment facility of unknown cause dead animal harmless treatment, is specifically related to a kind of innocent treatment equipment of animals died of illness.
Background technology
The great epidemic disease of animal happens occasionally in recent years, brings extensive damage and serious threat to aquaculture and health.Animal health safety problem not only can have influence on healthy growth and the economic benefit of animal, and also threaten with the stable of society to the health of the mankind, animal health safety problem has become the focus that the whole society pays close attention to jointly simultaneously.Cause this situation because have many kinds, wherein animals died of illness timely and effectively can not carry out harmless treatment is then one of key factor.Animals died of illness does not carry out harmless treatment according to the pertinent regulations of state, very easily causes the diffusion of great animal epidemic and zoonosis to spread, and particularly animals died of illness flows into consumption market, will directly threaten the masses healthy.Strengthen animals died of illness harmless treatment supervision, be related to the sound development of animal husbandry, be related to public health security, animals died of illness is thrown out at the plant family in some places without care, indivedual place is privately and excessively slaughter and sale Pork form diseased or dead pigs even, has a strong impact on public health security.
Present stage, the harmless treatment of animals died of illness mainly contains burning method, changes method for making, buries several treatment process such as method, fermentation method.Burning method process is thorough but the consumption energy is comparatively large, can not form economic benefit; The method of burying needs to take a large amount of land resource, and easy polluted underground water.Time required for fermentation method is oversize, can not be used for the process of a large amount of animals died of illness.Current change method for making adopts the mode of HTHP, and treating capacity is large and process product can be used for fertilizer and commercial grease, but still Shortcomings: 1, animals died of illness directly feeds intake without fragmentation, and easily produce larger damage to equipment, the processing time is long; 2, in processing procedure, mode of movement is not airtight, easily causes secondary pollution; 3, adopt constant pressure and dry, energy consumption is larger; 4, the waste gas waste water produced in dry run is more, and processing cost is larger; 5, whole set process number of devices is many, and floor space is all larger with investment.
Therefore, exist for the innocent treatment equipment of animals died of illness and treatment process and further improve and optimize demand, this is also one of study hotspot and emphasis in this technical field, especially the power that is accomplished of the utility model and starting point place.
Utility model content
In order to technical problems such as overcoming mode of movement that prior art exists and not airtightly easily cause secondary pollution, energy consumption is large, waste gas cost for wastewater treatment is high, whole set process equipment is complicated, the utility model people after having carried out a large amount of further investigations, thus completes the utility model.
The utility model relates to two aspects, in particular to a kind of integrated apparatus and technique of animal harmless treatment.
First aspect, the utility model relates to a kind of integrated apparatus of animal harmless treatment, comprise disintegrating machine 1, conveying worm 2, mummification tank 6, condenser 8, waste liquid tank 11, chemical reactor 12 and vavuum pump 13, the upper end of described mummification tank 6 is provided with inlet valve 3 and air bleeding valve 5, the lower end of described mummification tank 6 is provided with outlet valve 4, described disintegrating machine 1 is by described conveying worm 2, described inlet valve 3 is communicated with described mummification tank 6, described mummification tank 6 is by described air bleeding valve 5, described first pipeline 7 is communicated with described condenser 8, described condenser 8 is by described second pipe 10 and described waste liquid tank 11, described chemical reactor 12, described vavuum pump 13 is communicated with.
Preferably, the integrated apparatus of described animal harmless treatment also comprises cooling tower 9, and described condenser 8 is communicated with described cooling tower 9 by described 3rd pipeline 14.
Second aspect, the utility model relates to a kind of technique utilizing said apparatus to carry out animal harmless treatment, comprises the steps:
Step one, broken and closed conveying
Animals died of illness is dropped in disintegrating machine after crusher in crushing, closed by conveying worm and inlet valve and be delivered in mummification tank;
Step 2, mummification and HTHP deactivation
Close inlet valve, outlet valve and air bleeding valve, high temperature and high pressure steam is passed in the interlayer of mummification tank, drying and other treatment is carried out to material;
Step 3, pressure release and condensation process
Open air bleeding valve and carry out pressure release to mummification tank, waste gas enters in condenser by pipeline, after condensation, become waste water, enters waste liquid tank carry out storing and concentrate discharge by pipeline;
Step 4, vacuum dehydrating at lower temperature
After the pressure release of mummification tank, open vavuum pump, by emptying for the air in mummification tank, passing into steam to the interlayer in mummification tank carries out heat drying to material simultaneously;
Step 5, exhaust-gas treatment
The waste gas produced in dry run cools through condenser, and the large quantity of moisture in waste gas is condensed into waste water and enters into waste liquid tank, and foul smell part enters in chemical reactor carries out deodorizing.
Preferably, in step one, the particle diameter of described animals died of illness after fragmentation is 5 ~ 8cm.
Preferably, in step 2, the actual conditions of described drying and other treatment is: keep temperature of charge >=140 DEG C, pressure >=0.5MPa.
Preferably, in step 3 and step 5, the water passed in condenser through cooling tower is cooled carries out condensation to waste gas.
Preferably, in step 4, the air in mummification tank empties to 19.9kPa, and temperature of charge is 60 DEG C.
Preferably, in step 4, dry run only needs interval to pass into steam 30 minutes, keeps temperature of charge.
Preferably, in step 5, water-fast foul smell, enters in chemical reactor, after treatment qualified discharge in a organized way.
Compared with prior art, the beneficial effects of the utility model are as follows: the utility model one is in same container, achieve the drying and processing to material after the innoxious mummification sterilizing of animals died of illness and sterilizing, decreases input and the land area of main equipment; Two is carried out airtight break process to animals died of illness before entering mummification sterilizing, decreases the damage of larger animal to equipment, adds equipment useful load, shorten the processing time; Three is when vacuum dehydrating at lower temperature, by vavuum pump, mummification tank air pressure is reduced and is tending towards vacuum state, reduces the boiling point of animal material moisture, save energy consumption, shorten drying time.Simultaneously owing to adopting negative pressure mode dry, the waste gas produced in whole pressure release and dry run is equivalent to the one thousandth of the open drying of normal pressure, greatly reduces exhaust-gas treatment cost; Four is that Waste Water Centralized is stored up, processed, waste gas after condensation and chemical washing, qualified discharge in a organized way.Therefore, the treatment facility that the utility model is little, simple to operate as small investment, floor space, the airtight environmental protection of processing procedure, energy-saving safety, treatment effeciency are high and treatment process, can be applicable to animals died of illness harmless treatment field.
Accompanying drawing explanation
By reading the detailed description done non-limiting example with reference to the following drawings, other features, objects and advantages of the present utility model will become more obvious:
Fig. 1 is the structural representation of the integrated apparatus of the animal harmless treatment that the utility model provides.
Detailed description of the invention
Below in conjunction with specific embodiment, the utility model is described in detail.Following examples will contribute to those skilled in the art and understand the utility model further, but not limit the utility model in any form.It should be pointed out that to those skilled in the art, without departing from the concept of the premise utility, some distortion and improvement can also be made.These all belong to protection domain of the present utility model.
the integrated apparatus of embodiment 1-2, a kind of animal harmless treatment
Embodiment 1
The integrated apparatus of a kind of animal harmless treatment as shown in Figure 1, comprises disintegrating machine 1, conveying worm 2, mummification tank 6, condenser 8, waste liquid tank 11, chemical reactor 12 and vavuum pump 13, the upper end of mummification tank 6 is provided with inlet valve 3 and air bleeding valve 5, and the lower end of mummification tank 6 is provided with outlet valve 4, and disintegrating machine 1 is by conveying worm 2, inlet valve 3 is communicated with mummification tank 6, and mummification tank 6 is by air bleeding valve 5, first pipeline 7 is communicated with condenser 8, and condenser 8 is by second pipe 10 and waste liquid tank 11, chemical reactor 12, vavuum pump 13 is communicated with, by material ratio as the fragmentation of animals died of illness and closed conveying, mummification and HTHP deactivation, pressure release and condensation process, vacuum dehydrating at lower temperature, exhaust-gas treatment realizes the innoxious integrated treatment to animal, the disintegrating machine 1 in the present embodiment, conveying worm 2, mummification tank 6, condenser 8, waste liquid tank 11 and vavuum pump 13 all can directly be purchased from the market, the PB-15 series disintegrating machine that such as disintegrating machine 1 can adopt Huo Sili machinery (Xuzhou) Co., Ltd to produce, the ES conveying worm that conveying worm can adopt Shanghai Xin Ruidou chemical machinery Co., Ltd to produce, the Steam Heating tank that mummification tank can adopt Shanghai Ke Lao plant equipment Co., Ltd to produce, the evaporative condenser that condenser 8 can adopt the wild Industrial Equipment Co., Ltd of Umihiko to produce, the water-jetting type vavuum pump that vavuum pump can adopt Shanghai Yi Hua vacuum equipment Co., Ltd to produce, chemical reactor adopts closed container such as stainless steel casing and necessary acid-base reagent to form.
Embodiment 2
The difference of the present embodiment and embodiment 1 is: the integrated apparatus of animal harmless treatment also comprises cooling tower 9, and condenser 8 is communicated with cooling tower 9 by the 3rd pipeline 14, cools further the water passing into condenser, improves the condensation effect of waste gas.
the integral process of embodiment 3-11, a kind of animal harmless treatment
Embodiment 3
Utilize above-mentioned integrated apparatus to a technique for the integration of animal harmless treatment, comprise the steps:
Step one, broken and closed conveying: material ratio is carried out fragmentation as animals died of illness drops in disintegrating machine, and the particle diameter after material fragmentation is 8-12cm, then material is closed by conveying worm and inlet valve and is delivered in mummification tank;
Step 2, mummification and HTHP deactivation: close inlet valve, outlet valve and air bleeding valve, high steam is passed in the interlayer of mummification tank, keep material mummification temperature 140 DEG C, pressure 0.5MPa, time 4h, carry out drying and other treatment to material;
Step 3, pressure release and condensation process: open air bleeding valve and pressure release is carried out to mummification tank, waste gas enters in condenser by pipeline, pass into through the cooled water of cooling tower in condenser, waste gas is by becoming waste water after condensation, and by pipeline enter to enter in waste liquid tank temporary, treated rear discharge up to standard;
Step 4, vacuum dehydrating at lower temperature: after the pressure release of mummification tank, open vavuum pump, air in mummification tank is emptied to 12.2kPa, pass into steam by heating material to bake out temperature to the interlayer in mummification tank is 50 DEG C simultaneously, carry out bake drying 3h, moisture in material is in rapid evaporation, thus reach dry object, the higher seal request to system really of the vacuum of vacuum drying system is higher, general negative pressure is more applicable to about 20kpa, will select powerful vacuum pump lower than 20kPa, increases energy consumption;
Step 5, exhaust-gas treatment: the waste gas produced in dry run cools through condenser, pass into through the cooled water of cooling tower in condenser, large quantity of moisture in waste gas is condensed into waste water and enters into waste liquid tank, foul smell in waste gas and water-fast part, through chemical reactor process, discharge after reaching standard.
Embodiment 4
The difference of the present embodiment and embodiment 3 is: in step one, particle diameter 5-8cm; In step 2, mummification temperature 140 DEG C, pressure 0.5MPa; In step 4, bake out temperature 50 DEG C, vacuum 12.2kPa.
Embodiment 5
The difference of the present embodiment and embodiment 3 is: in step one, particle diameter 2-5cm; In step 2, mummification temperature 140 DEG C, 0.5MPa; In step 4, bake out temperature 50 DEG C, vacuum 12.2kPa.
Embodiment 6
The difference of the present embodiment and embodiment 3 is: in step one, particle diameter 8-12cm; In step 2, mummification temperature 140 DEG C, 0.5MPa; In step 4, bake out temperature 60 DEG C, vacuum 19.9kPa.
Embodiment 7
The difference of the present embodiment and embodiment 3 is: in step one, particle diameter 5-8cm; In step 2, mummification temperature 140 DEG C, 0.5MPa; In step 4, bake out temperature 60 DEG C, vacuum 19.9kPa.
Embodiment 8
The difference of the present embodiment and embodiment 3 is: in step one, particle diameter 2-5cm; In step 2, mummification temperature 140 DEG C, 0.5MPa; In step 4, bake out temperature 60 DEG C, vacuum 19.9kPa.
Embodiment 9
The difference of the present embodiment and embodiment 3 is: in step one, particle diameter 8-12cm; In step 2, mummification temperature 140 DEG C, 0.5MPa; In step 4, bake out temperature 70 DEG C, vacuum 30.1kPa.
Embodiment 10
The difference of the present embodiment and embodiment 3 is: in step one, particle diameter 5-8cm; In step 2, mummification temperature 140 DEG C, 0.5MPa; In step 4, bake out temperature 70 DEG C, vacuum 30.1kPa.
Embodiment 11
The difference of the present embodiment and embodiment 3 is: in step one, particle diameter 2-5cm; In step 2, mummification temperature 140 DEG C, 0.5MPa; In step 4, bake out temperature 70 DEG C, vacuum 30.1kPa.
Implement each embodiment above-mentioned respectively, and detect the moisture in the material after final process, acquired results is as shown in table 1 below.
Table 1
Can be reached a conclusion by upper table: when the broken particle diameter of the material in step one is 5-8cm, the water content of meat meal tankage is 10.3-11.2% (see embodiment 4, embodiment 7, embodiment 10), and the water content of meat meal tankage can be preserved for a long time below 12%; When broken particle diameter is other scopes, be not easy to dry, moisture significantly raises (embodiment 3, embodiment 5, embodiment 6, embodiment 8, embodiment 9, embodiment 11 uses as a comparison case, particle diameter 8-12cm is see embodiment 3, embodiment 6, embodiment 9, particle diameter 2-5cm is see embodiment 5, embodiment 8, embodiment 11), moisture is perishable higher than 15%, is unfavorable for long-term preservation.
In addition, the best bake out temperature in step 4 is 60 DEG C, when temperature is low, and vacuum system energy consumption is high, and during temperature height, steam demand amount is large; In step 2, best mummification temperature 140 DEG C, meets Ministry of Agriculture's innoxious process for treating specification.
Above specific embodiment of the utility model is described.It is to be appreciated that the utility model is not limited to above-mentioned particular implementation, those skilled in the art can make various distortion or amendment within the scope of the claims, and this does not affect flesh and blood of the present utility model.
Claims (2)
1. the integrated apparatus of an animal harmless treatment, it is characterized in that, comprise disintegrating machine (1), conveying worm (2), mummification tank (6), condenser (8), waste liquid tank (11), chemical reactor (12) and vavuum pump (13), the upper end of described mummification tank (6) is provided with inlet valve (3) and air bleeding valve (5), the lower end of described mummification tank (6) is provided with outlet valve (4), described disintegrating machine (1) is by described conveying worm (2), described inlet valve (3) is communicated with described mummification tank (6), described mummification tank (6) is by described air bleeding valve (5), first pipeline (7) is communicated with described condenser (8), described condenser (8) is by second pipe (10) and described waste liquid tank (11), described chemical reactor (12), described vavuum pump (13) is communicated with.
2. the integrated apparatus of a kind of animal harmless treatment as claimed in claim 1, it is characterized in that, also comprise cooling tower (9), described condenser (8) is communicated with described cooling tower (9) by the 3rd pipeline (14).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420677668.5U CN204294607U (en) | 2014-11-13 | 2014-11-13 | A kind of integrated apparatus of animal harmless treatment |
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| CN201420677668.5U CN204294607U (en) | 2014-11-13 | 2014-11-13 | A kind of integrated apparatus of animal harmless treatment |
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| CN204294607U true CN204294607U (en) | 2015-04-29 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104438284A (en) * | 2014-11-13 | 2015-03-25 | 上海市动物无害化处理中心 | Integrated device and process for harmless treatment of animals |
| CN104826860A (en) * | 2015-06-01 | 2015-08-12 | 临沂市盛源动物无害化处理有限公司 | Environment-friendly centralized harmless processing method for diseased animals |
| CN105903740A (en) * | 2016-03-29 | 2016-08-31 | 杨宗波 | Harmless treatment process for animal carcass |
-
2014
- 2014-11-13 CN CN201420677668.5U patent/CN204294607U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104438284A (en) * | 2014-11-13 | 2015-03-25 | 上海市动物无害化处理中心 | Integrated device and process for harmless treatment of animals |
| CN104438284B (en) * | 2014-11-13 | 2016-08-24 | 上海市动物无害化处理中心 | The integrated apparatus of a kind of animal harmless treatment and technique |
| CN104826860A (en) * | 2015-06-01 | 2015-08-12 | 临沂市盛源动物无害化处理有限公司 | Environment-friendly centralized harmless processing method for diseased animals |
| CN105903740A (en) * | 2016-03-29 | 2016-08-31 | 杨宗波 | Harmless treatment process for animal carcass |
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