CN204284122U - For the manufacture of cutting device and the LED external member automatic assembling of LED external member - Google Patents
For the manufacture of cutting device and the LED external member automatic assembling of LED external member Download PDFInfo
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- CN204284122U CN204284122U CN201420564026.4U CN201420564026U CN204284122U CN 204284122 U CN204284122 U CN 204284122U CN 201420564026 U CN201420564026 U CN 201420564026U CN 204284122 U CN204284122 U CN 204284122U
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Abstract
For the manufacture of cutting device and the LED external member automatic assembling of LED external member, comprise support, Zhen Liao mechanism, material toggling mechanism, cutting mechanism, material fetching mechanism and waste material box.Bracket setting is in worktable, shake material organization establishes in support, material toggling mechanism is arranged at support and arranges near the side of Zhen Liao mechanism, cutting mechanism device is arranged at support and the close material organization establishes that shakes, material fetching mechanism is arranged at support and arranges near cutting mechanism, and the opening surface of point waste material box is arranged to cutting mechanism.The above-mentioned cutting device for the manufacture of LED external member only needs operator LED to be placed on to shake in barrel, the LED of shaking in barrel being placed on afterwards shakes on flitch again, just the part pin of LED can be cut off, relatively operate with traditional manual type, manufacturing efficiency is higher, and quality of product is also higher.
Description
Technical field
The utility model relates to a kind of automatic apparatus field, particularly relates to a kind of cutting device for the manufacture of LED external member and LED external member automatic assembling.
Background technique
At present, LED be welded in the technique of the external circuit board, usually can not adopt way LED be directly welded on the external circuit board, its reason is:
1, the length of the pin of different LED lamp is different, for the circuit board of different size, needs to do accommodation to the length of pin, and such as, the part pin of cutting LED, makes it adapt to the circuit board of different size.
2, the pin of LED is directly welded on the external circuit board, and the pin of LED can be caused by foreign object collision easily to cause the problem occurring bending or fractureing.
3, the size of LED is usually less, not easily takes and welds, can affect the precision of welding, causing the rising of defect rate.
4, the pin of LED is directly welded on the external circuit board, easily causes the pin of LED outside exposed, can cause certain potential safety hazard.
Given this, in industry, LED external member is welded on the external circuit board, to solve the problem by employing usually.LED external member generally comprises the plastic parts of LED and fixed L ED lamp, the pin portions of LED is placed on outside plastic parts, when welding, because the size of plastic parts is larger, more easily take and weld, the precision of welding is also higher, simultaneously, the pin major part of LED is placed in plastic parts, can avoid bending pins and exposed problem.
The production technology of LED external member generally comprises the cutting of LED pin, the assembling of LED and plastic parts and some glue fixed L ED lamp and plastic parts.At present, these operations in the LED external member manufacturing still adopt pure manual type to operate, like this, operator can produce tired sense to a certain degree in working long hours, cause the problem that manufacturing efficiency is low, on the other hand, easily cause that the LED pin after cutting is different in size, some glue time easily occur that excessive glue or few glue, LED and plastic parts fix the problems such as firm not, greatly have impact on the quality of LED external member.
Model utility content
Based on this, be necessary to provide a kind of manufacturing efficiency is higher, quality of product the is higher cutting device for the manufacture of LED external member and LED external member automatic assembling.
For the manufacture of a cutting device for LED external member, comprise support, Zhen Liao mechanism, material toggling mechanism, cutting mechanism, material fetching mechanism and waste material box;
Described Bracket setting is in described worktable, the described material organization establishes that shakes is in described support, described material toggling mechanism is arranged at described support and arranges near the side of described Zhen Liao mechanism, described cutting mechanism device be arranged at described support and near described in shake material organization establishes, described material fetching mechanism is arranged at described support and arranges near described cutting mechanism, the opening surface of described point of waste material box is arranged to described cutting mechanism, described Zhen Liao mechanism comprises shake barrel and the flitch that shakes that are arranged on described support, the described flitch that shakes is arranged towards the opening of the described barrel that shakes, described material toggling mechanism comprises the first sub-material cylinder, first point of tablet, second sub-material cylinder, second point of tablet, material toggling cylinder and material toggling sheet, described first sub-material cylinder is arranged at described support, described first point of tablet is connected with the telescopic end of described first sub-material cylinder and arranges towards the described flitch that shakes, described second sub-material cylinder is arranged at described support, described second point of tablet is connected with the telescopic end of described second sub-material cylinder and be arranged in parallel with described first point of tablet, described material toggling cylinder is arranged at described support, described material toggling sheet be connected with the telescopic end of described material toggling cylinder and one end of described material toggling sheet slide be arranged at described in shake in flitch, described cutting mechanism comprises cutting knife guiding element, cutting cylinder and cutting knife, described cutting knife guiding element arranges described support and arranges towards the described flitch that shakes, the guiding groove that described cutting knife guiding element offers material-falling hole and is communicated with described material-falling hole, described cutting cylinder is arranged at described support, one end of described cutting knife is connected with the telescopic end of described cutting cylinder, the other end of described cutting knife slides and is arranged at described guiding groove, described material fetching mechanism comprises slide rail, first gripping manipulator, second gripping manipulator, 3rd gripping manipulator, described slide rail is arranged at described support, described first gripping manipulator and the second gripping manipulator slide and are arranged at described slide rail, described 3rd gripping manipulator rotates and is arranged at described support and arranges near described second gripping manipulator.
A kind of LED external member automatic assembling, comprises arbitrary described cutting device.
The above-mentioned cutting device for the manufacture of LED external member only needs operator LED to be placed on to shake in barrel, the LED of shaking in barrel being placed on afterwards shakes on flitch again, just the part pin of LED can be cut off, relatively operate with traditional manual type, manufacturing efficiency is higher, and quality of product is also higher.
Accompanying drawing explanation
Fig. 1 is the structural representation of the LED external member automatic assembling of the utility model one mode of execution;
Fig. 2 is the schematic diagram of another angle of the LED external member automatic assembling shown in Fig. 1;
Fig. 3 is the schematic diagram of the another angle of the LED external member automatic assembling shown in Fig. 1;
Fig. 4 is the structural representation of the rotary plate device shown in Fig. 1;
Fig. 5 is the structural representation of another angle of the rotary plate device shown in Fig. 4;
The structural representation of the fixed mould shown in Fig. 6;
Fig. 7 is the structural representation of the LED external member of the utility model one mode of execution;
Fig. 8 is the structural representation of another angle of the fixed mould shown in Fig. 6;
Fig. 9 is the cut-away view of Fig. 8 along A-A line;
Figure 10 is the structural representation of the cutting device shown in Fig. 1;
Figure 11 is the structural representation of another angle of the cutting device shown in 10;
The structural representation that Figure 12 is the cutting mechanism shown in 10 and waste material box;
Figure 13 is the cut-away view of Figure 12 along B-B line;
Figure 14 is the structural representation of the material loading device shown in Fig. 1;
Figure 15 is the structural representation of the adhesive deposite device shown in Fig. 1;
Figure 16 is the structural representation of the gathering-device shown in Fig. 1;
Figure 17 is the structural representation of another angle of the gathering-device shown in Figure 16.
Embodiment
For the ease of understanding the utility model, below with reference to relevant drawings, the utility model is described more fully.Better embodiment of the present utility model is given in accompanying drawing.But the utility model can realize in many different forms, is not limited to mode of execution described herein.On the contrary, provide the object of these mode of executions be make to disclosure of the present utility model understand more thorough comprehensively.
It should be noted that, when element is called as " being fixed on " another element, directly can there is element placed in the middle in it on another element or also.When an element is considered to " connection " another element, it can be directly connected to another element or may there is centering elements simultaneously.Term as used herein " vertical ", " level ", "left", "right" and similar statement just for illustrative purposes, do not represent it is unique mode of execution.
Unless otherwise defined, all technology used herein and scientific terminology are identical with belonging to the implication that those skilled in the art of the present utility model understand usually.The object of the term used in specification of the present utility model herein just in order to describe concrete mode of execution, is not intended to be restriction the utility model.Term as used herein " and/or " comprise arbitrary and all combinations of one or more relevant Listed Items.
As shown in Figure 1 to Figure 3, LED external member automatic assembling 10 comprises worktable 100, observation platform 200, rotary plate device 300, cutting device 400, material loading device 500, adhesive deposite device 600 and gathering-device 700.Rotary plate device 300 is arranged on worktable 100, and observation platform 200, rotary plate device 300, cutting device 400, material loading device 500, adhesive deposite device 600 and gathering-device 700 are installed on worktable 100, and arrange around rotary plate device 300 successively.
In order to shuttle table 100 more easily, such as, refer to Fig. 1, the bottom of worktable 100 is provided with several universal wheelss 110, like this, when needs shuttle table 100, utilize universal wheels 110 can to the characteristic of arbitrarily angled rotation, can shuttle table 100 more easily.Such as universal wheels 110 is four.
In order to observe and monitor the working condition of each parts of LED external member automatic assembling 10 better, and when preventing LED external member automatic assembling 10 from working produce gas or dust enter human eye, such as, refer to Fig. 3, observation platform 200 comprises observation base 210, inspection box 220 and transparent cover 230, observation base 210 is arranged at worktable 100, inspection box 220 is arranged at observation base 210, inspection box 220 has an opening, transparent cover 230 is embedded at the opening of inspection box 220, like this, both can observe and monitor the working condition of each parts of LED external member automatic assembling 10 better, the gas produced when transparent cover 230 can prevent again LED external member automatic assembling 10 from working or dust enter human eye.Such as, transparent cover 230 is glass transmission cover.And for example, the thickness of transparent cover 230 is 1cm ~ 2cm.And for example, transparent cover 230 activity is embedded at the opening of inspection box 220.
Refer to Fig. 4 and Fig. 5, rotary plate device 300 comprises box body 310, fastener 320, rotating disk 330, several fixed moulds 340, turntable motor 350, slicer assembly 360, Timing Belt 370, mounting plate 380 and limiting cylinder 390.
Box body 310 is embedded on worktable 100.Such as, box body 310 is embedded at the medium position of worktable 100, like this, be convenient to, around installation described observation platform, described rotary plate device, described cutting device, described material loading device, described adhesive deposite device and described gathering-device, more reasonably distribute installing space.
Fastener 320 rotates at least partly and is arranged in box body 310, and is placed on outside described worktable 100.Such as, fastener is cylinder-like structure.
Rotating disk 330 fixed cover is placed in outside fastener 320, and rotating disk 330 rotates relative to box body 310, and rotating disk 330 can be driven to rotate, thus can drive and be placed on plastic parts on rotating disk 330 and LED external member is rotated.Such as, rotating disk 330 is disc-shaped structure.
Several fixed moulds 340 are around the edge being arranged at rotating disk 330, namely several fixed moulds 340 radially distribute in the edge of described rotating disk 330, when rotating disk 330 rotates, also several fixed moulds 340 will be driven to rotate for the center of circle with fastener 320, be convenient to transport better the LED, LED external member and the plastic parts that are placed on fixed mould 340.
Refer to Fig. 6, fixed mould 340 comprises die ontology 341, fixed unit 342 and sliding unit 343, die ontology 341 is provided with pilot unit 341a, fixed unit 342 is fixedly installed on pilot unit 341a, sliding unit 343 slides and is arranged at pilot unit 341a, and sliding unit 343 can move along pilot unit 341a to close or away from fixed unit 342 direction.
Refer to Fig. 7, LED external member 20 comprises plastic parts 21 and is arranged at the LED 22 in plastic parts 21, and the dual-side of plastic parts 21 is respectively provided with an arcuate extensions 23.Please refer to Fig. 8, the joint of fixed unit 342 and sliding unit 343 is provided with fixed groove 344, and fixed groove 344 is positioned at the side setting of fixed mould 340 away from rotating disk 330, plastic parts 21 is embedded in fixed groove 344, fixes to make plastic parts 21 and fixed mould 340.Fixed unit 342 and sliding unit 343 respectively offer a slot to make way 345, and slot to make way 345 is positioned at the side setting of fixed mould 340 away from rotating disk 330.Each slot to make way 345 is all communicated with fixed groove 344, and the bearing of trend of two slots to make way 345 overlaps, two arcuate extensions 23 of plastic parts 21 are arranged in two slots to make way 345 respectively, be appreciated that, the fixed groove 344 be interconnected and slot to make way 345 can make plastic parts 21 be fixed in fixed mould 340 better, occur to shake the problem causing plastic parts 21 to come off in fixed mould 340 to avoid fixed mould 340 when mobile.
In order to the edge making fixed mould 340 be fixed on rotating disk 330 better, thrown away by the centrifugal force that rotating disk 330 rotates generation to prevent fixed mould 340, such as, refer to Fig. 4, the edge of rotating disk 330 has several restraining grooves 331, and each fixed mould 340 correspondence is embedded in a restraining groove 331, like this, fixed mould 340 can be made to be fixed on the edge of rotating disk 330 better, to be thrown away by the centrifugal force that rotating disk 330 rotates generation to prevent fixed mould 340.
Refer to Fig. 4, turntable motor 350 is arranged at box body 310, and rotating for giving rotating disk 330 provides power.Such as, turntable motor 350 is servomotor.
Refer to Fig. 4, slicer assembly 360 comprises slicer body 361, slicer sensor block 362 and fixed block 363, slicer body 361 to be arranged on box body 310 and to be connected with fastener 320, and slicer body 361 and turntable motor 350 are in transmission connection by Timing Belt 370.Slicer sensor block 362 is arranged at slicer body 361, and fixed block 363 is arranged at box body 310 and opposite segment device sensor block 362 is arranged.Like this, by arranging slicer assembly 360, the angle that rotating disk 330 rotates at every turn can be controlled more accurately, better to operating being placed on the LED on fixed mould 340, LED external member and plastic parts.
Transmission is carried out in order to make turntable motor 350 and slicer assembly 360 better, such as, refer to Fig. 4, a synchronizing wheel 371 is all socketed outside motor 350 and slicer assembly 360, synchronizing wheel 371 is all socketed on Timing Belt 370, two synchronizing wheels 371 carry out transmission by Timing Belt 370, like this, turntable motor 350 and slicer assembly 360 can be made better to carry out transmission.
Refer to Fig. 4, limiting cylinder 390 is arranged at the side of rotating disk 330 away from fixed mould 340 by mounting plate 380, and namely mounting plate 380 is arranged on rotating disk 330, and limiting cylinder 390 is arranged on mounting plate 380.
Refer to Fig. 5, rotating disk 330 offers the first spacing hole (not shown), please refer to Fig. 9, fixed mould 340 is provided with the second spacing hole 346 be communicated with described first spacing hole, and the telescopic end of limiting cylinder 390 is successively through described first spacing hole and the second spacing hole 346.After rotating disk 330 turns an angle, during a fixed mould 340 corresponding operating area on rotating disk 330, such as, during fixed mould 340 corresponding cutting device, the telescopic end of limiting cylinder 390 will through described first spacing hole and the second spacing hole 346, thus fixed mould 340 is blocked, to prevent fixed mould 340 from occurring displacement, ensure that production operation normally performs.
Fixed mould 340 is blocked in order to make limiting cylinder 340 better, displacement is there is to prevent fixed mould 340, such as, refer to Fig. 5, the telescopic end of limiting cylinder 390 is arranged engagement portion 391, engagement portion 391 through described first spacing hole and the second spacing hole 346, like this, can make limiting cylinder 340 block fixed mould 340 successively better.Such as, the end face of engagement portion 391 is wedge surface structure.
The working principle of above-mentioned rotary plate device 300 is as follows:
First fixed mould 340 is placed on rotating disk 330, then control turntable motor 350 to rotate to drive rotating disk 330 to rotate, under effect based on slicer assembly 360, achieve rotating disk 330 and carry out intermittent type rotation with a specified angle, to make fixed mould 340 move to specified position, afterwards, the telescopic end controlling limiting cylinder 390 stretches, and successively through described first spacing hole and the second spacing hole 346, by fixed mould 340 stuck fast.
The a certain parts of LED external member or LED external member only need be placed on fixed mould 340 by above-mentioned rotary plate device 300, the transport of specified position can be completed, transport relative to a certain parts of traditional manual type to LED external member or LED external member, drastically increase manufacturing efficiency, and quality of product is also higher.
Refer to Figure 10 and Figure 11, cutting device 400 comprises support 410, Zhen Liao mechanism 420, material toggling mechanism 430, cutting mechanism 440, material fetching mechanism 450 and waste material box 460.Support 410 is arranged at worktable 100, Zhen Liao mechanism 420 is arranged at support 410, material toggling mechanism 430 is arranged at support 410 and arranges near the side of Zhen Liao mechanism 420, cutting device 440 is arranged at support 410 and arranges near Zhen Liao mechanism 420 and material toggling mechanism 430, material fetching mechanism 450 is arranged at support 410 and arranges near cutting device 440, and the opening surface of waste material box 450 is arranged to cutting device 440.
Refer to Figure 10, Zhen Liao mechanism 420 comprises shake barrel 421 and the flitch 422 that shakes, shake barrel 421 and the flitch 422 that shakes all is arranged at support 410, and the flitch 422 that shakes is arranged towards the opening of the barrel 421 that shakes, and the LED of shaking in barrel 421 that being convenient to takes better is placed on shakes on flitch 422.The flitch 422 that shakes offers a bar shaped feeding groove 422a, for placing LED, and the width of feeding groove 422a is less than the diameter of the lamp pearl of LED, like this, the pin of LED can be made to be contained in feeding groove 422a, and can prevent again the lamp pearl of LED from falling in feeding groove 422a, thus LED is moved shaking on flitch 422 more reposefully.
In order to transport LED better, such as, refer to Figure 10, the madial wall of the barrel 421 that shakes is provided with the feeding sheet 421a of helicoidal structure, and like this, LED can be transported to the opening of the barrel 421 that shakes better along feeding sheet 421a, be convenient to take.And for example, feeding sheet 421a forms the angle of 15 degree to 30 degree with the madial wall of the barrel 421 that shakes, and like this, both can guarantee that feeding sheet 421a obtained larger transport area, and meanwhile, also can prevent LED from dropping from feeding sheet 421a.
In order to LED of taking better, such as, refer to Figure 10, the barrel 421 that shakes offers a breach 421b, one end of feeding sheet 421a is arranged towards breach 421b, and the flitch 422 that shakes is arranged in breach 421b at least partly, to make feeding groove 422a arrange towards the end of feeding sheet 421a, like this, when LED is transported to feeding sheet 421a end, the LED of taking can be passed through from breach 421b, and is placed in feeding groove 422a, thus the LED that makes to take is more convenient.
In order to control LED better in motion on flitch 422 of shaking, such as, refer to Figure 10, the flitch 422 that shakes also comprises positive stop strip 422b and joint 422c, joint 422c is positioned at and shakes on flitch 422, joint 422 offers perforation, positive stop strip 422b wears described perforation, and one end away from joint 422c of positive stop strip 422b is embedded in feeding groove 422a, when shaking flitch 422 when performing transport LED, extract positive stop strip 422b, can move along feeding groove 422a to make LED, when needing the transport blocking LED, both can when positive stop strip 422b is inserted in 422a, like this, LED can be controlled better in motion on flitch 422 of shaking.And for example, positive stop strip 422b has the bending structure of 60 degree to 90 degree away from one end of feeding groove 422a, grips sense to strengthen.
Refer to Figure 10 and Figure 11, material toggling mechanism 430 comprises the first sub-material cylinder 431, first point of tablet 432, second sub-material cylinder 433, second point of tablet 434, material toggling cylinder 435 and material toggling sheet 436.
Refer to Figure 10, the first sub-material cylinder 431 is arranged at support 410, and first point of tablet 432 is connected with the telescopic end of the first sub-material cylinder 431 and arranges towards the flitch 422 that shakes.Second sub-material cylinder 433 is arranged at support 410, and second point of tablet 434 is connected with the second sub-material cylinder 433 and be arranged in parallel with first point of tablet 432.When the LED be arranged side by side is transported to material toggling mechanism 430 along the flitch 422 that shakes, first controlling the first sub-material cylinder 431 drives first point of tablet 432 to stretch out, now, first LED is passed through, first point of tablet 432 stretches out and can stop that follow-up LED is passed through, to increase the spacing of LED and the follow-up LED passed through, reduce interference, controlling the second sub-material cylinder 433 afterwards drives second point of tablet 434 to stretch out, and stop by the LED of first point of tablet 432, prevent this LED from continuing mobile and dropping from the flitch 422 that shakes, and this LED and second point of tablet 434 are fixed, be convenient to follow-up feeding operation.Such as, the spacing of first point of tablet 432 and second point of tablet 434 is 2cm to 3cm.
Refer to Figure 10, material toggling cylinder 435 is arranged at support 410, and material toggling sheet 436 is connected with the telescopic end of material toggling cylinder 435, and slides and be arranged at and shake in flitch 422 in one end of material toggling sheet 436.Such as, the flitch 422 that shakes offers material toggling hole 422d away from one end of the barrel 421 that shakes, material toggling hole 422d is communicated with feeding groove 422a, material toggling sheet 436 is arranged at material toggling hole 422d, when control first sub-material cylinder 431 drives first point of tablet 432 to stretch out, simultaneously, material toggling cylinder 435 also material toggling sheet 436 stretches out, first point of tablet 432 abuts with the lamp pearl of LED, material toggling sheet 436 abuts with the pin of LED, like this, LED can be stopped better, the transport operation preventing the pin obliquity effects of LED follow-up.
Refer to Figure 10 to Figure 13, cutting mechanism 440 comprises cutting knife guiding element 441, cutting cylinder 442 and cutting knife 443.
Refer to Figure 10, cutting knife guiding element 441 is arranged at support 410 and arranges towards the flitch 422 that shakes, and refers to Figure 13, cutting knife guiding element 441 offer material-falling hole 441a and with guiding groove 441b.Such as, the bearing of trend of material-falling hole 441a is vertical with the bearing of trend of guiding groove 441b.Such as, one end sensing waste material box 460 of material-falling hole 441a is arranged.
Refer to Figure 11, cutting cylinder 442 is arranged at support 410, provides power for giving cutting knife 443.
Refer to Figure 13, being connected with the telescopic end of cutting cylinder 442 of cutting knife 443, the other end of cutting knife 443 slides and is arranged at guiding groove 441b.When being inserted in material-falling hole 441a by the pin of LED, control cutting cylinder 442 and drive cutting knife 443 to slide along guiding groove 441b, until cut off by the part pin of LED, the waste material of generation is fallen in waste material box 460 along material-falling hole 441a.
Refer to Figure 10, material fetching mechanism 450 comprises slide rail 451, first gripping manipulator 452, second gripping manipulator 453 and the 3rd gripping manipulator 454, slide rail 451 is arranged at support 410, first gripping manipulator 452 and the second gripping manipulator 453 all slide and are arranged at slide rail 451, and the second gripping manipulator 454 rotates and is arranged at support 410 and arranges near the second gripping manipulator 453.
In order to better gripping LED, such as, first gripping manipulator comprises the first gripping cylinder and two the first pickup folders arranged in opposite directions, two the first pickup folders are all fixedly installed on the telescopic end of the first gripping cylinder, the chucking power of two the first pickup folders is utilized to carry out gripping to LED, like this, can gripping LED better.
In order to gripping LED better, such as, two described first pickup folders all offer arc groove, and two described arc grooves are oppositely arranged, and two described arc grooves connections surround a fixed hole, for gripping LED.
In order to better gripping LED, such as, second gripping manipulator comprises the second gripping cylinder and two the second pickup folders arranged in opposite directions, two the second pickup folders are all fixedly installed on the telescopic end of the second gripping cylinder, the chucking power of two the second pickup folders is utilized to carry out gripping to LED, like this, can gripping LED better.
In order to gripping LED better, such as, two described second pickup folders all offer arc groove, and two described arc grooves are oppositely arranged, and two described arc grooves connections surround two fixed holes, for gripping LED.
The working principle of above-mentioned cutting device 400 is as follows:
First, control the first gripping manipulator 452 and the second gripping manipulator 453 to move along slide rail 451 to the direction near material toggling mechanism 430, then the LED gripping that the first gripping manipulator 452 will fix with second point of tablet 434 is controlled, control the LED gripping that cut mechanism 440 is completed pin cutting by the second gripping manipulator 453, control the first gripping manipulator 452 afterwards again and the second gripping manipulator 453 moves along slide rail 451 to the direction away from material toggling mechanism 430, now, the LED of the first gripping manipulator 452 gripping is placed on cutting mechanism 440, the LED of the second gripping manipulator 453 gripping is in above the 3rd mechanism hand 454, finally control the 3rd mechanism hand 454 opposite brackets 410 again to rotate, and will the LED gripping of the second gripping manipulator 453 be fixed on, then controlling the 3rd mechanism hand 454 is placed on fixed mould 340 by the LED of well cutting, and be transported to material loading device 500 by rotating disk 330.
Above-mentioned cutting device 400 only needs operator LED to be placed on to shake in barrel 421, the LED of shaking in barrel 421 being placed on afterwards shakes on flitch 422 again, just the part pin of LED can be cut off, and relatively operates with traditional manual type, manufacturing efficiency is higher, and quality of product is also higher.
Refer to Figure 14 and Fig. 1, material loading device 500 comprise pedestal 510, put flitch 520, the materials and parts 530 that shake, fixed block 540, guide rail 550, mobile cylinder 560, feeding cylinder 570 and two retaining members 580.
Pedestal 510 is arranged at worktable 100, please refer to Fig. 1, put flitch 520 be arranged at worktable 100 and arrange near pedestal 510, put flitch 520 for placing plastic parts, such as, put flitch and offer several blowing grooves, several plastic parts one_to_one corresponding are positioned in blowing groove described in several.
Refer to Figure 14, the materials and parts 530 that shake are arranged at pedestal 510 and arrange near putting flitch 520.The materials and parts 530 that shake comprise first material unit 531 and second that shakes be oppositely arranged and to shake material unit 532, and threaded fastener 533, first material unit 531 that shakes is arranged at pedestal 510, first material unit 531 and second material unit 532 that shakes that shakes all fixes with threaded fastener 533, and first material unit 531 and second that shakes shakes between material unit 532 and is provided with interval, be convenient to the transport of plastic parts like this, prevent plastic parts to be stuck in first material unit 531 and second that shakes and shake between material unit 532.
In order to transport plastic parts better, such as, refer to Figure 14, first material unit 531 that shakes offers the first guide groove 531a of a list structure, second material unit 532 that shakes offers the second guide groove 532a of the arc of a list structure, and the first guide groove 531a and the second guide groove 532a surrounds one to shake hopper 534, for placing and transport several plastic parts of linear array.
In order to control plastic parts better in motion on materials and parts 530 of shaking, such as refer to Figure 14, first material unit 531 that shakes comprises position-limiting unit 531b and linkage unit 531c, linkage unit 531c is positioned at first and shakes on material unit 531, linkage unit 531c offers through hole, position-limiting unit 531b slides and wears described through hole, and one end of position-limiting unit 531b is arranged near first material unit 531 that shakes, when shaking materials and parts 530 when performing transport plastic parts, extract position-limiting unit 531b, can move along the hopper 534 that shakes to make plastic parts, when needing the transport stopping plastic parts, position-limiting unit 531b is inserted in the hopper 534 that shakes and both can, like this, plastic parts can be controlled better in motion on hopper 534 of shaking.And for example, position-limiting unit 531b has the bending structure of 60 degree to 90 degree away from one end of the hopper 534 that shakes, grips sense to strengthen.
Refer to Figure 14, fixed block 540 arranges the end of the materials and parts 530 that shake, and fixed block 540 offers standing groove (not shown), and described standing groove is communicated with the hopper 534 that shakes, when the interior plastic parts placed of hopper 534 that shakes is transported to fixed block 540, can enter in described standing groove.
Refer to Figure 14, guide rail 550 is arranged at pedestal 510, mobile cylinder 560 slides and is arranged on guide rail 550, and feeding cylinder 570 is fixedly installed on mobile cylinder 560, control mobile cylinder 560 can drive feeding cylinder 570 to away from or move near the direction of the materials and parts 530 that shake.
Refer to Figure 14, two retaining members be oppositely arranged 580 are all arranged on the telescopic end of feeding cylinder 570, and the telescopic direction of feeding cylinder 570 is vertical with the bearing of trend of the hopper 534 that shakes, like this, retaining member 580 gripping of can being more convenient for is placed on the plastic parts shaken on hopper 534.
Such as, the motion principle of above-mentioned material loading device 500 is as follows:
First being placed on by plastic parts puts on flitch 520, then plastic parts is placed on and shakes on materials and parts 530 by operator, controlling mobile cylinder 560 afterwards drives feeding cylinder 570 to move along guide rail 550, then control two retaining members 580 be fixed on feeding cylinder 570 to move near the direction of fixed block 540, until plastic parts is clamped by two retaining members 580, controlling mobile cylinder 560 afterwards again drives feeding cylinder 570 to move along guide rail 550 to the direction away from fixed block 540, finally control two retaining members 580 be fixed on feeding cylinder 570 to move to the direction near the fixed mould being placed with LED, and plastic parts is assembled in LED.
Above-mentioned material loading device 500 only needs operator to be placed in by plastic parts to shake on materials and parts 530, or adopt the plastic parts arranged by row, just can realize the transport of plastic parts and the assembly operation of plastic parts and LED, manual type is adopted to operate relative to tradition, manufacturing efficiency is higher, and the quality of product is also higher.
Refer to Figure 15, adhesive deposite device 600 comprises base 610, slide guide 620, some glue cylinder 630, assembling set 640, injecting glue cylinder 650, injecting glue bar 660, suspension joint part 670, packing element 680 and some plastic pin 690.Base 610 is arranged on worktable 100, and slide guide 620 is arranged on base.
Refer to Figure 15, some glue cylinder 630 is arranged at base, and the telescopic direction of the telescopic end of some glue cylinder 630 is parallel with the bearing of trend of slide guide 620.
Assembling set 640 is connected with the telescopic end of some glue cylinder 630 and assembling set 640 slides and is arranged at slide guide 620, by control point glue cylinder 630, can drive assembling set 640 along slide guide 620 to away from or close direction of putting glue cylinder 630 move.
Refer to Figure 15, assembling set 640 comprises assembly department 641 and fixing part 642, assembly department 641 is connected with the telescopic end of some glue cylinder 630 and assembly department slides and is arranged at slide guide 620, the dual-side of assembly department 641 is all to the extended installation unit 641a of a lateral buckling, fixing part 641 is fixedly installed on installation unit 641a, to make to surround a cavity between 642 fixing parts and assembly department 641, be convenient to assembly department 641 and slide on slide guide 620.Such as, two described installation units be arranged in parallel.And for example, described assembly department is in " Qian " character form structure.
Refer to Figure 15, injecting glue cylinder 650 is arranged at fixing part 641, the connection of the telescopic end of injecting glue bar 660 and injecting glue cylinder 650, and injecting glue bar 660 is communicated with outside glue feeder, provides glue constantly for giving injecting glue bar 660.Such as, described injection rod is hollow-core construction.
Refer to Figure 15, suspension joint part 670 is arranged at fixing part 641, and suspension joint part 670 offers hole for injecting glue 671, and hole for injecting glue 671 is arranged towards the end of injecting glue bar 660.Control injecting glue cylinder 650 can drive injecting glue bar 660 near or direction away from hole for injecting glue 671 move, when will by injecting glue time, injecting glue bar 660 inserts in hole for injecting glue 671, and glue injects in hole for injecting glue 671 by injecting glue bar 660.
Refer to Figure 15, packing element 680 is arranged at fixing part 641, and packing element 680 is communicated with hole for injecting glue 671, and then packing element 680 is communicated with injecting glue bar 660.Packing element 680 has an opening, and for making, packing element 680 and outside are open to be arranged, thus pressure during point of adjustment glue, make glue decanting point plastic pin 690 better.
Be fixed on described assembling set more securely to make described packing element, such as, one end of described packing element is provided with screw threads for fastening portion, described some plastic pin is connected with described screw threads for fastening portion, and for example, described packing element is provided with the packing element engagement portion fixing with described assembling set away from one end of described some plastic pin, and described packing element is fixed by described packing element engagement portion and described assembling set.
Refer to Figure 15, point plastic pin 690 is fixedly installed on packing element 680, and be communicated with the connectivity part of packing element 680 and hole for injecting glue 671, like this, the glue that injecting glue bar 660 injects flows into some plastic pin 690 by the hole for injecting glue 671 on suspension joint part 670, the glue putting plastic pin 690 outflow afterwards will flow into the pin bores of plastic parts internal fixtion LED pin, when after glue solidification, the pin of plastic parts and LED can be made to fix.Such as, described some plastic pin is hollow-core construction.The gum exudation mouth of described some plastic pin has a leaning structure.
Such as, the working principle of above-mentioned adhesive deposite device 600 is as follows:
First control point glue cylinder 630 drives some plastic pin 690 to move to one of them pin bores of plastic parts internal fixtion LED pin, controlling injecting glue cylinder 650 afterwards drives injecting glue bar 660 to insert in hole for injecting glue 671, now, glue can flow into some plastic pin 690 along hole for injecting glue 671, the glue that some plastic pin 690 flows out flows into one of them pin bores of plastic parts internal fixtion LED pin, afterwards, control point glue cylinder 630 drives some plastic pin 690 to move to another pin bores of plastic parts internal fixtion LED pin again, controlling injecting glue cylinder 650 afterwards drives injecting glue bar 660 to insert in hole for injecting glue 671, now, glue can flow into some plastic pin 690 along hole for injecting glue 671, the glue that some plastic pin 690 flows out flows into another pin bores of plastic parts internal fixtion LED pin.Now, the some glue operation of whole LED external member is completed.
Above-mentioned adhesive deposite device 600 is by arranging slide guide 620, some glue cylinder 630, assembling set 640, injecting glue cylinder 650, injecting glue bar 660, suspension joint part 670, packing element 680 and some plastic pin 690, directly glue can be injected the pin bores on plastic parts, and then plastic parts and LED are fixed, thus complete the some glue operation of LED external member, manual type is adopted to operate relative to tradition, manufacturing efficiency is higher, and the quality of product is also higher.
Refer to Figure 16 and Figure 17, gathering-device 700 comprises pedestal 710, first guard rail 720, blowing plate 730, first push piece 740, second guard rail 750, second push piece 760, slider 770, reclaimer robot 780 and transmission chain cover 790.
Pedestal 710 is arranged at worktable 100, and the first guard rail 720 is arranged at pedestal 710, and blowing plate 730 is arranged at the first guard rail 720, first push piece 740 and slides and be arranged at the first guard rail 720 and relatively blowing plate 730 is arranged.Be appreciated that first by blowing plate 730 and the first push piece 740 close contact, carry out moving with predeterminable range blowing plate 730 can be driven also to move with predeterminable range by controlling the first push piece 740.
In order to better LED external member is placed on described blowing plate, such as, described blowing plate offers several tapping holes, the rectangular arrayed of tapping hole described in several is arranged, and and for example, the spacing of every a pair adjacent described tapping hole is 1cm to 1.5cm, and for example, the predeterminable range of described first push piece movement each time equals the spacing of tapping hole described in each, like this, reclaimer robot 770 can be coordinated better each LED external member correspondence to be positioned in tapping hole described in.
In order to move described blowing plate better, such as, described blowing plate is provided with a pushing hands away from a side of described first push piece, and for example, described pushing hands for being obliquely installed, and for example, described pushing hands is open column shape structure, and described pushing hands has the bending structure of two 60 degree to 90 degree.
Refer to Figure 16, the second guard rail 750 is arranged at pedestal 710, and the second push piece 760 slides and is arranged at the second guard rail 750.Slider 770 slip is arranged at the second guard rail 750 and relative second push piece 760 is arranged.Such as, the glide direction of described first push piece is vertical with the glide direction of described second push piece, like this, can LED external member be placed on blowing plate 730 better.Second push piece 760 is for limiting position present when reclaimer robot 780 stops.
Refer to Figure 16, slider 770 comprises buffer guide rail 771 and buffer stopper 772, and buffer guide rail 771 is arranged at the second guard rail 750, and buffer stopper 772 is arranged on buffer guide rail 771.Reclaimer robot 780 is arranged at the side of buffer stopper 772 away from buffer guide rail 771.When being appreciated that when reclaimer robot 780 gripping or putting down LED external member, reclaimer robot 780 1 reaction forces being given for LED external member, by arranging buffer guide rail 771 and buffer stopper 772, the effect of buffering can be played.
Refer to Figure 16, transmission chain cover 790 comprises Transmitted chains 791 and chain cover crosses plate 792, and reclaimer robot 780 is connected with Transmitted chains 791, drives reclaimer robot 780 to do reciprocating type mobile along the second guard rail 750 to make Transmitted chains 791.Chain cover is crossed plate 792 and is arranged on slider 770, and Transmitted chains 791 slip is arranged at chain cover and crosses on plate 792, is subject to foreign object interference to avoid Transmitted chains 791.
In order to make glue solidify more quickly, such as, described blowing plate being provided with hot blast and bloating device, like this, glue can be made to solidify more quickly.And for example, hot blast bloats the ajutage that device comprises a built-in fans, and the heat that its wind inlet is arranged at LED external member kludge distributes position, and exhaust outlet is positioned on described blowing plate; And for example, ajutage arranges inlet air pivoted arm and air-out pivoted arm, is respectively used to regulate the direction of wind inlet and the direction of position and exhaust outlet and position; And for example, described pivoted arm arranges socketed pipe, for regulating the length in described air port.
Such as, the working principle of above-mentioned gathering-device 700 is as follows:
First blowing plate 730 is positioned over specified position, then controlling transmission chain cover 790 drives reclaimer robot 780 to move along the second guard rail 750 near LED external member, until reclaimer robot 780 completes the operation of gripping LED external member, controlling transmission chain cover 790 afterwards again drives reclaimer robot 780 to move along the second guard rail 750 near blowing plate 730, then controls reclaimer robot 780 and LED external member is placed on blowing plate 730.Now, the collection operation of whole LED external member is completed.
Above-mentioned gathering-device 700 is by arranging the first guard rail 720, blowing plate 730, first push piece 740, second guard rail 750, second push piece 760, slider 770, reclaimer robot 780 and transmission chain cover 790, just LED external member gripping can be placed, relative to traditional manual mode of operation, manufacturing efficiency is higher, and quality of product is also higher.
Above-mentioned LED external member automatic assembling 10 only needs operator to place LED on cutting device 400, and plastic parts is placed on material loading device 500, just automatically can complete the preparation process of whole LED external member, operate relative to traditional manual type, manufacturing efficiency is higher, and quality of product is also higher.
The cutting device for the manufacture of LED external member that the mutual combination of the various embodiments described above is formed and LED external member automatic assembling.
The above mode of execution only have expressed several mode of execution of the present utility model, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the utility model the scope of the claims.It should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise utility, can also make some distortion and improvement, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.
Claims (10)
1. for the manufacture of a cutting device for LED external member, it is characterized in that, comprise support, Zhen Liao mechanism, material toggling mechanism, cutting mechanism, material fetching mechanism and waste material box;
Described Bracket setting is in worktable, the described material organization establishes that shakes is in described support, described material toggling mechanism is arranged at described support and arranges near the side of described Zhen Liao mechanism, described cutting mechanism device be arranged at described support and near described in shake material organization establishes, described material fetching mechanism is arranged at described support and arranges near described cutting mechanism, the opening surface of described waste material box is arranged to described cutting mechanism, described Zhen Liao mechanism comprises shake barrel and the flitch that shakes that are arranged on described support, the described flitch that shakes is arranged towards the opening of the described barrel that shakes, described material toggling mechanism comprises the first sub-material cylinder, first point of tablet, second sub-material cylinder, second point of tablet, material toggling cylinder and material toggling sheet, described first sub-material cylinder is arranged at described support, described first point of tablet is connected with the telescopic end of described first sub-material cylinder and arranges towards the described flitch that shakes, described second sub-material cylinder is arranged at described support, described second point of tablet is connected with the telescopic end of described second sub-material cylinder and be arranged in parallel with described first point of tablet, described material toggling cylinder is arranged at described support, described material toggling sheet be connected with the telescopic end of described material toggling cylinder and one end of described material toggling sheet slide be arranged at described in shake in flitch, described cutting mechanism comprises cutting knife guiding element, cutting cylinder and cutting knife, described cutting knife guiding element arranges described support and arranges towards the described flitch that shakes, the guiding groove that described cutting knife guiding element offers material-falling hole and is communicated with described material-falling hole, described cutting cylinder is arranged at described support, one end of described cutting knife is connected with the telescopic end of described cutting cylinder, the other end of described cutting knife slides and is arranged at described guiding groove, described material fetching mechanism comprises slide rail, first gripping manipulator, second gripping manipulator, 3rd gripping manipulator, described slide rail is arranged at described support, described first gripping manipulator and the second gripping manipulator slide and are arranged at described slide rail, described 3rd gripping manipulator rotates and is arranged at described support and arranges near described second gripping manipulator.
2. cutting device according to claim 1, it is characterized in that, described first gripping manipulator comprises folder first and gets cylinder and two the first pickup folders arranged in opposite directions, and two described first pickup folders are all fixedly installed on the telescopic end of described first gripping cylinder.
3. cutting device according to claim 2, is characterized in that, two described first pickup folders all offer arc groove, and two described arc grooves are oppositely arranged, and two described arc grooves connections surround a fixed hole, for gripping LED.
4. cutting device according to claim 3, it is characterized in that, described second gripping manipulator comprises the second gripping cylinder and two the second pickup folders arranged in opposite directions, and two described second pickup folders are all fixedly installed on the telescopic end of described second gripping cylinder.
5. cutting device according to claim 1, is characterized in that, described in the flitch that shakes offer a bar shaped feeding groove.
6. cutting device according to claim 5, is characterized in that, described in the shake madial wall of barrel be surrounded with spiral helicine feeding sheet.
7. cutting device according to claim 6, it is characterized in that, described in shake on barrel and offer a breach, one end of described feeding sheet is arranged towards described breach, the described flitch that shakes is arranged in described breach at least partly, arranges towards the end of described feeding sheet to make described feeding groove.
8. cutting device according to claim 7, it is characterized in that, the described flitch that shakes also comprises positive stop strip and joint, described connection part shakes on flitch in described, described joint offers perforation, described positive stop strip wears described perforation, and one end of described positive stop strip is embedded at described feeding groove.
9. cutting device according to claim 8, is characterized in that, described positive stop strip has 60 to 90 bending structures of spending away from one end of described feeding groove.
10. a LED external member automatic assembling, is characterized in that, comprises the arbitrary described cutting device of claim 1 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420564026.4U CN204284122U (en) | 2014-09-28 | 2014-09-28 | For the manufacture of cutting device and the LED external member automatic assembling of LED external member |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420564026.4U CN204284122U (en) | 2014-09-28 | 2014-09-28 | For the manufacture of cutting device and the LED external member automatic assembling of LED external member |
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| Publication Number | Publication Date |
|---|---|
| CN204284122U true CN204284122U (en) | 2015-04-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420564026.4U Expired - Fee Related CN204284122U (en) | 2014-09-28 | 2014-09-28 | For the manufacture of cutting device and the LED external member automatic assembling of LED external member |
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| CN (1) | CN204284122U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104314938A (en) * | 2014-09-28 | 2015-01-28 | 吴长江 | Cutting device for manufacturing of LED (light emitting diode) kits and LED kit automatic assembly machine |
| CN104860012A (en) * | 2015-05-28 | 2015-08-26 | 吴中区木渎蒯斌模具加工厂 | Light guide column feeding device of LED assembly machine |
| CN105472963A (en) * | 2016-01-07 | 2016-04-06 | 深圳市圣天达自动化科技有限公司 | Automatic material-shifting and cutting mechanism for full-color high-definition LED screen plug-in mounting apparatus |
| CN107175397A (en) * | 2017-05-07 | 2017-09-19 | 温州市骏承机械设备有限公司 | Full-automatic hole making drill alloy bonding machine |
| CN107968059A (en) * | 2017-10-19 | 2018-04-27 | 惠州市骏亚数字技术有限公司 | A kind of fully-automatic diode assembling device |
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2014
- 2014-09-28 CN CN201420564026.4U patent/CN204284122U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104314938A (en) * | 2014-09-28 | 2015-01-28 | 吴长江 | Cutting device for manufacturing of LED (light emitting diode) kits and LED kit automatic assembly machine |
| CN104860012A (en) * | 2015-05-28 | 2015-08-26 | 吴中区木渎蒯斌模具加工厂 | Light guide column feeding device of LED assembly machine |
| CN104860012B (en) * | 2015-05-28 | 2017-02-01 | 吴中区木渎蒯斌模具加工厂 | Light guide column feeding device of LED assembly machine |
| CN105472963A (en) * | 2016-01-07 | 2016-04-06 | 深圳市圣天达自动化科技有限公司 | Automatic material-shifting and cutting mechanism for full-color high-definition LED screen plug-in mounting apparatus |
| CN105472963B (en) * | 2016-01-07 | 2022-06-17 | 深圳市日昭自动化设备有限公司 | Full-color high definition LED screen cartridge device's automatic stirring cutter mechanism |
| CN107175397A (en) * | 2017-05-07 | 2017-09-19 | 温州市骏承机械设备有限公司 | Full-automatic hole making drill alloy bonding machine |
| CN107968059A (en) * | 2017-10-19 | 2018-04-27 | 惠州市骏亚数字技术有限公司 | A kind of fully-automatic diode assembling device |
| CN107968059B (en) * | 2017-10-19 | 2021-06-18 | 惠州市骏亚数字技术有限公司 | Full-automatic diode assembly device |
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| CF01 | Termination of patent right due to non-payment of annual fee |
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| EXPY | Termination of patent right or utility model |