CN204278174U - Rotary hydrostatic profile machine - Google Patents
Rotary hydrostatic profile machine Download PDFInfo
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- CN204278174U CN204278174U CN201420761237.7U CN201420761237U CN204278174U CN 204278174 U CN204278174 U CN 204278174U CN 201420761237 U CN201420761237 U CN 201420761237U CN 204278174 U CN204278174 U CN 204278174U
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Abstract
The utility model embodiment discloses a kind of rotary hydrostatic profile machine, comprise and do the framed of circumferential cycle motion, described framed moving line is provided with four stations, wherein: a station is provided with filler device so that framed run to a station time carry out filler; Two stations are provided with additional fillers and prepressing device, so as framed run to two stations time additional fillers carry out precompressed; Three stations are provided with hydrostatic profile device, so as framed run to three stations time to the pre-blank hydrostatic profile extruded, and the gas in blank to be discharged; Four stations are provided with knockout mechanism, so as framed run to four stations time export the base substrate of hydrostatic profile gained.The rotary hydrostatic profile machine of the utility model embodiment, can be effectively energy-conservation, enhances productivity, improve product quality.
Description
Technical field
The utility model relates to forming technique, particularly relates to a kind of rotary hydrostatic profile machine, is applicable to the processing of porous sintered brick adobe etc.
Background technology
General employing extruder base in prior art, groundwork process is: by treated pug, is extruded into the mud bar of certain section configuration, is slit into the adobe of certain specification through blank cutter.There is certain deficiency in this machine brick machine: such as, and electric power is large, does not meet power conservation requirement; For another example, the base water content of production is high, must could kiln-firing after the base that dries in the air anhydrates part, and operation is longer, and efficiency is lower; And for example, the extruded intensity of blank is lower, and mud bar cuts cutting section outward appearance that base causes unsightly, have impact on product quality thus; Etc..For this reason, be necessary to research and develop a kind of new forming machine, to meet the requirement in market.
Utility model content
For the defect that prior art exists, the object of the utility model embodiment is to provide a kind of rotary hydrostatic profile machine, can be effectively energy-conservation, enhances productivity, improves product quality.
For solving above technical problem, the utility model embodiment provides a kind of rotary hydrostatic profile machine, comprise and do the framed of circumferential cycle motion, described framed moving line is provided with four stations, wherein: a station is provided with filler device, so as framed run to a station time carry out filler; Two stations are provided with additional fillers and prepressing device, so as framed run to two stations time additional fillers carry out precompressed; Three stations are provided with hydrostatic profile device, so as framed run to three stations time to the pre-blank hydrostatic profile extruded, and the gas in blank to be discharged; Four stations are provided with knockout mechanism, so as framed run to four stations time export the base substrate of hydrostatic profile gained.
More preferably, comprise the main turntable of synchronous rotary and secondary rotating disk, described main turntable and described secondary rotating disk arranged respectively four groups of being uniformly distributed circumferentially framed, wherein: often organize framed comprise 1 ~ 3 framed; And on two stations, framed the aligning on described main turntable described secondary rotating disk having completed additional fillers has completed the framed of filler.
More preferably, described filler device, described additional fillers and prepressing device, described hydrostatic profile device and described knockout mechanism framed run to corresponding station time synchronization action, work continuously to complete.
More preferably, described filler device comprises the hopper being provided with the first blanking mouth and the second blanking mouth, described first blanking mouth is positioned to carry out filler to framed on described main turntable on a station, and it is front to carry out additional fillers to framed on described secondary rotating disk that described second blanking mouth is positioned at two stations; Described additional fillers and prepressing device comprise precompressed drift, and described precompressed drift is positioned at top framed on two stations; Described hydrostatic profile device comprises static pressure red needle group, top board and exhaustion plate, and described top board and described exhaustion plate are located in both sides up and down framed on three stations, and described static pressure red needle group is positioned at the top of described top board; Described knockout mechanism comprises ejection and goes out seat, and described ejection is gone out seat and is positioned at top framed on four stations.
More preferably, described precompressed drift, described static pressure red needle group and described ejection are gone out seat and are installed on respectively on crossbeam, and described crossbeam can pump.
More preferably, described main turntable is connected PTO with described secondary rotating disk by rotation drive machine, and described crossbeam is connected to described PTO by reciprocating transmission mechanism.
More preferably, described PTO comprises motor, the motor pulley be arranged on motor power output shaft, belt, connected by belt described motor pulley big belt pulley, to be arranged on described big belt pulley a laterally axle a shaft gear, be arranged on two shaft gears on horizontal two axles and be arranged on three shaft gears on horizontal three axles, described two shaft gears engage with a described shaft gear, and described three shaft gears engage with described two shaft gears.
More preferably, described rotation drive machine comprises the three axle synchromesh gears be contained on described three axles, be arranged on four shaft bevel gears on horizontal four axles and four axle synchromesh gears, be arranged on five shaft bevel gears on five vertical axles and dividing gear, be arranged on the shift fork gear on the main vertical shaft of described main turntable and main vertical shaft synchromesh gear, and the secondary vertical shaft synchromesh gear be arranged on the secondary vertical shaft of described secondary rotating disk, described four axle synchromesh gears engage with described three axle synchromesh gears, described five shaft bevel gears engage with described four shaft bevel gears, described shift fork gear and the engagement of described dividing gear, described secondary vertical shaft synchromesh gear engages with described main vertical shaft synchromesh gear.
More preferably, described reciprocating transmission mechanism comprises crank throw and connecting rod, and the crank shaft of described crank throw is arranged on described three shaft gears, and one end of described connecting rod connects described crank shaft, and the other end of described connecting rod connects described crossbeam.
More preferably, described top board arranges punching group, and each red needle of described static pressure red needle group coordinates to the corresponding punching of described punching group when hydrostatic profile.
Compared with prior art, the utility model embodiment rotary hydrostatic profile machine can realize working continuously in each station cocycle campaign by framed preferably, thus can be effectively energy-conservation, enhances productivity, improves product quality.Specifically, the adobe of the utility model embodiment fabrication techniques is adopted to have but be not limited to following advantage: the required object driven of equipment is less, and under identical output, electric power is lower, and energy-saving effect is obvious; Blank is after precompressed and hydrostatic profile, and adobe water content is few, substantially can direct code base kiln-firing, shortens operation, improves production efficiency; Have employed framed shaping, what adobe just can be fabulous under suitable moisture content is shaping, and in framed effect, adobe presentation quality is improved greatly, green strength can be made under high hydrostatic pressure higher than traditional brickmaking, this is conducive to improving the quality of products simultaneously.
Accompanying drawing explanation
Fig. 1 is the structural representation of the rotary hydrostatic profile machine of the utility model embodiment;
Fig. 2 a be the utility model embodiment rotary hydrostatic profile machine activation part descending time top view;
Fig. 2 b is the E-E sectional view of Fig. 2 a;
Fig. 3 a be the utility model embodiment rotary hydrostatic profile machine activation part up time top view;
Fig. 3 b is the F-F sectional view of Fig. 3 a.
Detailed description of the invention
In order to understand know-why of the present utility model and the course of work better, come to be described in detail the utility model further below in conjunction with drawings and the specific embodiments.
See Fig. 1, it is the structural representation of the rotary hydrostatic profile machine of the utility model.The support (scheming not shown) of this rotary hydrostatic profile machine is arranged main turntable 17 and the secondary rotating disk 18 of synchronous rotary, and it is framed main turntable 17 and secondary rotating disk 18 to be arranged respectively four groups of being uniformly distributed circumferentially, wherein: often organize and framedly comprise the framed of 1 ~ 3 parallel distribution; And on two stations, secondary rotating disk 18 has completed framed 18.1 of additional fillers and aligned on main turntable 17 and completed framed 17.1 of filler.Particularly, the often group in embodiment illustrated in fig. 1 is framed contain 1 framed, its set-up mode is: main turntable 17 is uniformly distributed circumferentially four framed 17.1, secondary rotating disk 18 is uniformly distributed circumferentially four framed 18.1.Corresponding to doing framed 17.1 of circumferential cycle motion, relative set one station A, two station B, three station C, four station D, to complete corresponding operation on the moving line that these stations are arranged on framed 17.1, wherein on two stations framed 18.1 align framed 17.1 on main turntable 17.Particularly, the process configurations of each station and function as follows:
One station A is provided with filler device, and it has hopper 28, and the first blanking mouth 28.1 of this hopper 28 is positioned on a station A, and on main turntable 17, framed 17.1 can carry out filler when running to a station A.
Two station B are provided with additional fillers and prepressing device, and it comprises precompressed drift 26, and this precompressed drift 26 is positioned at the top of on two station B framed 17.1, can carry out precompressed framed 17.1 when running to two station B after additional fillers.Particularly, the second blanking mouth 28.2 of hopper 28 is positioned on the last station of two station B, framed 18.1 additional fillers when running to this station on secondary rotating disk 18; When framed 17.1 and framed 18.1 synchronously forward to two station B overlap time, framed 18.1 are positioned at directly over framed 17.1, now start precompressed drift 26 and the filler in the additional fillers in framed 18.1 and framed 17.1 can be carried out precompressed, form blank thus.
Three station C are provided with hydrostatic profile device, and it comprises static pressure red needle group (being similar to piston rod group) 25, top board 19 and exhaustion plate 20, and the mounting structure of three is: this static pressure red needle group 25 is installed on crossbeam 23 by red needle holder 24; The below of crossbeam 23 is provided with pressing plate Connection Block 34 and exhaustion plate Connection Block 35, and this pressing plate Connection Block 34 is connected with support respectively with exhaustion plate Connection Block 35; Top board 19 is installed on pressing plate Connection Block 34, exhaustion plate 20 is installed on exhaustion plate Connection Block 35, and form certain interval: when framed 17.1 on main turntable 17 runs to three station C, top board 19 and exhaustion plate 20 are located in this both sides up and down of framed 17.1, static pressure red needle group 15 is then positioned at the top of top board, now start static pressure red needle group 25 to the blank hydrostatic profile extruded pre-on three station C, and the gas in blank to be discharged.As shown in Figure 1, top board 19 arranges punching group, each red needle of static pressure red needle group 25 at hydrostatic profile time coordinate to the corresponding punching of punching group, pressure distribution more even (being similar to isostatic pressed) when making static pressure on blank, makes green strength larger.And shaping after blank on form blind hole, favourablely improve product quality.
Four station D are provided with knockout mechanism, and it comprises ejection and goes out seat 27, and it is positioned at the top of on four station D framed 17.1.When framed 17.1 run to four station D, start ejection and go out the seat 27 i.e. base substrate of exportable hydrostatic profile gained, fire rear formation finished product fired brick further.
In above-described embodiment, main turntable 17 is fixed framed 17.1 after secondary filler, insert static pressure red needle group 25 Static pressure shaping, Exhaust Gas and few part clout in forming process, adobe just can be shaping admirably under suitable moisture content, its major advantage is: under high hydrostatic pressure, and green strength is higher than traditional brickmaking, is out of shape very little; Due to the effect of framed 17.1, adobe presentation quality improves greatly, solves extruder because of mud bar and cuts the problem that base causes adobe presentation quality difference; The most hole of the adobe of producing is blind hole, and the horizontal mortar joint be convenient in the thorough wall of final adobe can reach the ratio in latest national standards.
Above-mentioned filler device, additional fillers and prepressing device, hydrostatic profile device and knockout mechanism framed can run to corresponding station time synchronously carry out action, work continuously to complete, can enhance productivity widely thus.In the present embodiment, main turntable 17 and secondary rotating disk 18 rack-mount, can synchronously rotate; Precompressed drift 26, static pressure red needle group 25 and ejection are gone out seat 27 and are installed on same crossbeam 23 simultaneously, thus can synchronously pump.Especially, should ensure that precompressed drift 26, static pressure red needle group 25 and ejection are gone out seat 27 and done when once moving back and forth, framed 18.1 of framed 17.1 and secondary rotating disk 18 of main turntable 17 rotates a station.
Be understandable that, the rotation of rotating disk 17 and secondary rotating disk 18, the reciprocating motion of crossbeam 23 can adopt different PTO to drive; Also reasonably can arrange transmission mechanism to realize shared same PTO, to make structure more compact, synchronous effect is better.Usually, during common power output device, main turntable 17 is connected PTO with secondary rotating disk 18 by rotation drive machine, and crossbeam 23 is connected to PTO by reciprocating transmission mechanism.
Below further combined with Fig. 1, the structure and working principle of PTO and rotation drive machine, reciprocating transmission mechanism is described.
As shown in Figure 1, the present embodiment medium power output device is that motor drives, its concrete parts comprise: motor 1, the motor pulley 2 be arranged on motor power output shaft, belt 3, connected by belt 3 motor pulley 2 big belt pulley 4, to be arranged on big belt pulley 4 a laterally axle 5 a shaft gear (scheming not shown), be arranged on two shaft gears 6 on horizontal two axles 7 and be arranged on three shaft gears 8 on horizontal three axles 29, two shaft gears 6 engage with a shaft gear, and three shaft gears 8 engage with two shaft gears 6.Each gear is by the dynamic retarding of motor 1 like this, thus can the forms of motion requirement of adaptive main turntable 17, secondary rotating disk 18 and crossbeam 23 easily.
As shown in Figure 1, rotation drive machine comprises the three axle synchromesh gears 9 be contained on three axles 29, be arranged on four shaft bevel gears 11 and four axle synchromesh gears 10 on horizontal four axles 30, be arranged on five shaft bevel gears 12 on vertical five axles 31 and dividing gear 13, be arranged on the shift fork gear 14 on the main vertical shaft 32 of main turntable 17 and main vertical shaft synchromesh gear 15, and the secondary vertical shaft synchromesh gear 16 be arranged on the secondary vertical shaft 33 of secondary rotating disk 18, wherein: four axle synchromesh gears 10 engage with three axle synchromesh gears 9, five shaft bevel gears 12 engage with four shaft bevel gears 11, shift fork gear 14 and dividing gear 13 engage, secondary vertical shaft synchromesh gear 16 engages 15 with main vertical shaft synchromesh gear.In a little gear, five shaft bevel gears 12 coordinate with four shaft bevel gears 11, achieve turning to of power direction; Shift fork gear 14 and dividing gear 13 coordinate, and can drive main vertical shaft 32 by batch (-type); Secondary vertical shaft synchromesh gear 16 coordinates with main vertical shaft synchromesh gear 15, then the synchronous backward achieving main turntable 17 and secondary rotating disk 18 rotates.
As shown in Figure 1, reciprocating transmission mechanism comprises crank throw 21 and connecting rod 22, and the crank shaft of crank throw 21 is arranged on three shaft gears 8, one end of connecting rod 22 connects crank shaft, the other end connecting cross beam 23 of connecting rod 22, forms crank throw-linkage thus, and crossbeam 23 can be made easily to pump.
Above-mentioned rotation drive machine and reciprocating transmission mechanism achieve common power output device, wherein: crossbeam 23 (comprise precompressed drift 26 above, static pressure red needle group 25 and ejection and go out seat 27) moves back and forth once, the framed 17.1 conversion station on main turntable 17.These two auxiliary rotary mechanism design are ingenious, and compact conformation can realize quantity-produced object preferably, finally effectively enhance productivity.
Below further combined with Fig. 2 a ~ Fig. 3 b, rotate the operation principle of hydrostatic profile machine and the course of work is described to the utility model embodiment, wherein main activation part comprises main turntable 17 and framed 17.1, static pressure red needle group 25 thereof etc.
Simultaneously see Fig. 2 a, Fig. 2 b, Fig. 2 a be the utility model embodiment rotary hydrostatic profile machine descending time activation part top view; Fig. 2 b is the E-E sectional view of Fig. 2 a.Activity relation when static pressure red needle group 25 (piston rod group) is descending is: a station A filler is waited for; Two station B additional fillers, and carry out precompressed; Three station C static pressure red needle (piston rod) enter and carry out hydrostatic profile, and are discharged by the gas in blank by gas extraction system below; Four station D ejection.
Simultaneously see Fig. 3 a, Fig. 3 b, Fig. 3 a be the utility model embodiment rotary hydrostatic profile machine activation part up time top view; Fig. 3 b is the F-F sectional view of Fig. 3 a.When static pressure red needle group 25 (piston rod group) is up, framed 17.1 rotate a station, and activity relation is now: former four station D are framed proceeds to a station A filler; The framed two station B that proceed to of a former station A wait for additional fillers and precompressed; Former two station B are framed, and to proceed to three station C airtight etc. to be formed; The framed four station D that proceed to of former three station C wait for ejection.
By above-mentioned working method, static pressure red needle group 25 circulates up and down, and framed 17.1 on four stations coordinate static pressure red needle group 25 rotating circulating, and blank continuous circulation becomes base substrate at three station C static pressure, in the continuous ejection of four station D, so just achieve continuous seepage object preferably.
Compared with prior art, adopt the adobe of above-described embodiment fabrication techniques, under identical output, electric power is lower, and adobe water content is few, substantially can direct code base kiln-firing.Compare traditional extruder and have energy-conserving and environment-protective, promote unfired brick quality, reduce adobe operation of drying in the air.In addition, this product is all blind hole except hand grasping holes, and the horizontal mortar joint that can ensure in thorough wall process easily reaches born of the same parents' full scale of more than 80%.
Described in above embodiment rotary hydrostatic profile machine actual product use in more brick field, obtain user's favorable comment.This rotary hydrostatic profile alleviates the investment of brick field in equipment, electric power, operation, has good market prospects.
Although the utility model with preferred embodiment openly as above; but it is not for limiting the utility model; any those skilled in the art are not departing from spirit and scope of the present utility model; can make possible variation and amendment, the scope that therefore protection domain of the present utility model should define with the utility model claim is as the criterion.
Claims (10)
1. a rotary hydrostatic profile machine, is characterized in that, comprise do circumferential cycle motion framed, described framed moving line is provided with four stations, wherein: a station is provided with filler device so that framed run to a station time carry out filler; Two stations are provided with additional fillers and prepressing device, so as framed run to two stations time additional fillers carry out precompressed; Three stations are provided with hydrostatic profile device, so as framed run to three stations time to the pre-blank hydrostatic profile extruded, and the gas in blank to be discharged; Four stations are provided with knockout mechanism, so as framed run to four stations time export the base substrate of hydrostatic profile gained.
2. rotary hydrostatic profile machine as claimed in claim 1, it is characterized in that, comprise the main turntable of synchronous rotary and secondary rotating disk, described main turntable and described secondary rotating disk arranged respectively four groups of being uniformly distributed circumferentially framed, wherein: often organize framed comprise 1 ~ 3 framed; And on two stations, framed the aligning on described main turntable described secondary rotating disk having completed additional fillers has completed the framed of filler.
3. rotary hydrostatic profile machine as claimed in claim 2, it is characterized in that, described filler device, described additional fillers and prepressing device, described hydrostatic profile device and described knockout mechanism framed run to corresponding station time synchronization action, work continuously to complete.
4. rotary hydrostatic profile machine as claimed in claim 3, it is characterized in that, described filler device comprises the hopper being provided with the first blanking mouth and the second blanking mouth, described first blanking mouth is positioned to carry out filler to framed on described main turntable on a station, and it is front to carry out additional fillers to framed on described secondary rotating disk that described second blanking mouth is positioned at two stations; Described additional fillers and prepressing device comprise precompressed drift, and described precompressed drift is positioned at top framed on two stations; Described hydrostatic profile device comprises static pressure red needle group, top board and exhaustion plate, and described top board and described exhaustion plate are located in both sides up and down framed on three stations, and described static pressure red needle group is positioned at the top of described top board; Described knockout mechanism comprises ejection and goes out seat, and described ejection is gone out seat and is positioned at top framed on four stations.
5. rotary hydrostatic profile machine as claimed in claim 4, is characterized in that, described precompressed drift, described static pressure red needle group and described ejection are gone out seat and be installed on respectively on crossbeam, and described crossbeam can pump.
6. rotary hydrostatic profile machine as claimed in claim 5, is characterized in that, described main turntable is connected PTO with described secondary rotating disk by rotation drive machine, and described crossbeam is connected to described PTO by reciprocating transmission mechanism.
7. rotary hydrostatic profile machine as claimed in claim 6, it is characterized in that, described PTO comprises motor, the motor pulley be arranged on motor power output shaft, belt, connected by belt described motor pulley big belt pulley, to be arranged on described big belt pulley a laterally axle a shaft gear, be arranged on two shaft gears on horizontal two axles and be arranged on three shaft gears on horizontal three axles, described two shaft gears engage with a described shaft gear, and described three shaft gears engage with described two shaft gears.
8. rotary hydrostatic profile machine as claimed in claim 7, it is characterized in that, described rotation drive machine comprises the three axle synchromesh gears be contained on described three axles, be arranged on four shaft bevel gears on horizontal four axles and four axle synchromesh gears, be arranged on five shaft bevel gears on five vertical axles and dividing gear, be arranged on the shift fork gear on the main vertical shaft of described main turntable and main vertical shaft synchromesh gear, and the secondary vertical shaft synchromesh gear be arranged on the secondary vertical shaft of described secondary rotating disk, described four axle synchromesh gears engage with described three axle synchromesh gears, described five shaft bevel gears engage with described four shaft bevel gears, described shift fork gear and the engagement of described dividing gear, described secondary vertical shaft synchromesh gear engages with described main vertical shaft synchromesh gear.
9. rotary hydrostatic profile machine as claimed in claim 7, it is characterized in that, described reciprocating transmission mechanism comprises crank throw and connecting rod, and the crank shaft of described crank throw is arranged on described three shaft gears, one end of described connecting rod connects described crank shaft, and the other end of described connecting rod connects described crossbeam.
10. rotary hydrostatic profile machine as claimed in claim 4, it is characterized in that, described top board arranges punching group, and each red needle of described static pressure red needle group coordinates to the corresponding punching of described punching group when hydrostatic profile.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420761237.7U CN204278174U (en) | 2014-12-05 | 2014-12-05 | Rotary hydrostatic profile machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420761237.7U CN204278174U (en) | 2014-12-05 | 2014-12-05 | Rotary hydrostatic profile machine |
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| CN204278174U true CN204278174U (en) | 2015-04-22 |
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| CN201420761237.7U Active CN204278174U (en) | 2014-12-05 | 2014-12-05 | Rotary hydrostatic profile machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104385441A (en) * | 2014-12-05 | 2015-03-04 | 泸州市超强机械有限公司 | Rotary static pressure molding machine |
| CN108452762A (en) * | 2018-04-13 | 2018-08-28 | 覃露露 | The manufacturing device and manufacturing method of a kind of porous a chain of structured packing of full porcelain |
-
2014
- 2014-12-05 CN CN201420761237.7U patent/CN204278174U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104385441A (en) * | 2014-12-05 | 2015-03-04 | 泸州市超强机械有限公司 | Rotary static pressure molding machine |
| CN108452762A (en) * | 2018-04-13 | 2018-08-28 | 覃露露 | The manufacturing device and manufacturing method of a kind of porous a chain of structured packing of full porcelain |
| CN108452762B (en) * | 2018-04-13 | 2019-12-13 | 南京联科镀膜包装材料有限公司 | Manufacturing device and manufacturing method of all-ceramic porous interlinked regular packing |
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