CN204277731U - A kind of duplexing sequence location burnishing device of metal foraminous conveyer - Google Patents
A kind of duplexing sequence location burnishing device of metal foraminous conveyer Download PDFInfo
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- CN204277731U CN204277731U CN201420722898.9U CN201420722898U CN204277731U CN 204277731 U CN204277731 U CN 204277731U CN 201420722898 U CN201420722898 U CN 201420722898U CN 204277731 U CN204277731 U CN 204277731U
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- foraminous conveyer
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Abstract
The utility model discloses a kind of duplexing sequence location burnishing device of metal foraminous conveyer, it is characterized in that, comprise: frame main body, be installed on the detent mechanism in frame main body, polishing mechanism and draw in the net mechanism, the automation mechanized operation of metal foraminous conveyer solder joint polishing can be realized, greatly reduce human input, in actual mechanical process, without the need to manual intervention, the charging of metal mesh belt, location, light pressure, rough polishing, essence throwing and draw operation are by drawing in the net mechanism, detent mechanism and polishing mechanism complete automatically, only need be equipped with the operation that a full-time staff just can realize more than 6 devices.
Description
Technical field
The utility model relates to a kind of burnishing device, is specifically related to a kind of duplexing sequence location burnishing device being applicable to metal foraminous conveyer.
Background technology
Metal foraminous conveyer is the netted conveyer belt of a kind of metal material, and as shown in Figure 1, it forms by carrying link network 41, shape of a hoof chain sheet 42 and carrier chain bone core 43 3 part, and wherein, conveying link network 41 is wrapped on two adjacent carrier chain bone cores 43 with herringbone; Carrier chain bone core 43 two ends are respectively welded with a carrier chain shape of a hoof chain sheet 42, and pad is 44.Have that wire side is smooth, strong hardness is high, corrosion resistance is strong, tensile strength is large, good permeability, the feature such as not yielding, durable in use, be widely used in the machining production line of the industries such as food, medicine, electronics, chemical industry, glass.
The application scenario of metal foraminous conveyer is more special, in general, higher to the smoothness requirements of metal mesh belt weld (i.e. pad 44), in order to avoid pollute the product such as food, medicine in transmitting procedure.So the polishing of metal foraminous conveyer end solder joint becomes the requisite processing link of metal mesh belt manufacture process.
China is the manufacture consumption big country of metal foraminous conveyer, but its production model be still labor-intensive at present, with low content of technology, added value is low.With regard to the polishing of end solder joint, country facilities is generally that the polishing machine of artificial hand-held clamping bowl-type wire wheel carries out polishing to carrier chain bone core 43 liang of end pads 44, and developed countries is by metal mesh belt clamping on special transmission equipment, carry out automatic polishing by six-DOF robot clamping diamond dust bistrique.
Visible, in prior art, following limitation is existed to the polishing of metal mesh belt solder joint:
(1), at the bottom of automaticity, labor strength is large, poor working environment.The artificial polishing form of domestic most employing, polishing automaticity is lower, and workman wants polishing hundreds of even thousands of solder joints every day, and labour intensity is quite large, and polishing operation produces a large amount of metallic dust, affects workman healthy.
(2), human factor impact is large, and quality of finish is unstable.Because workman's skills involved in the labour are different, polishing every day solder joint is more, easily causes the phenomenon of Lou throwing, throwing by mistake, and the impact of quality of finish human factor is large.
(3), abroad adopt robot polishing, fund input is large, and maintenance cost is high, is not suitable for current domestic medium-sized and small enterprises current situation.Adopt robot to replace artificial polishing if consider, except huge cost will be spent to buy except the process equipment such as robot, automatic displacement device, also need to grasp robot automatic polishing technology.
(4), labor-intensive enterprises recruitment, difficult management.Along with domestic labor cost rises, continue to adopt the labour-intensive enterprise manually carrying out polishing operation, recruitment, difficult management will be engendered, the problems such as manufacturing cost rising.
Reality is, China falls behind external very far away technically, and rising, RMB are also in continuous appreciation gradually to add China's labor cost, and these factors cause China's manufacture low-cost advantage to be lost gradually.Therefore, realize the automatic polishing of metal mesh belt, improve metal mesh belt crudy, to reduce metal mesh belt manufacturing cost most important.
Utility model content
For solving the deficiencies in the prior art, the purpose of this utility model is the duplexing sequence flexibility location burnishing device providing a kind of metal foraminous conveyer, can realize the metal mesh belt automatic polishing to plurality of specifications.
In order to realize above-mentioned target, the utility model adopts following technical scheme:
A duplexing sequence location burnishing device for metal foraminous conveyer, is characterized in that, comprising: frame main body, the detent mechanism be installed in frame main body, polishing mechanism and draw in the net mechanism;
Described frame main body comprises: front-end bracket, to be fixedly connected with front-end bracket and the first rear end support be arranged in parallel and being slidably connected with front-end bracket and the second rear end support be arranged in parallel, described first rear end support and the second rear end support are arranged side by side, and are all connected by connecting rod between front-end bracket with two rear end support;
Described detent mechanism comprises two locating modules, and each locating module includes: the oblique gripper shoe be installed on connecting rod, the cylinder mounting plate be connected in gripper shoe, the upper positioning component be installed on cylinder mounting plate, lower positioning component and several Anchor plate kits; Metal conveyor belt net self-supporting slab top enters bottom and exports, and the upper feed inlet place of gripper shoe is provided with a pair charging roller, and bottom discharge outlet is provided with a pair reclaiming plate;
Described polishing mechanism comprises two rough polishing modules and two finishing polish modules, and described rough polishing module symmetry is installed on front-end bracket, near upper feed inlet and corresponding to upper positioning component position; Described finishing polish module symmetry is installed on two rear end support, near bottom discharging opening and corresponding to lower positioning component position; Rough polishing module includes with finishing polish module: polishing machine, bistrique and drive bistrique and metal conveyor belt net near or the horizontal push cylinder that is separated;
The described mechanism that draws in the net comprises two and draws in the net module, described in draw in the net module and comprise: draw in the net cylinder, draw in the net hand and to grab and hand grabs limited block, described in draw in the net cylinder and be fixedly connected on cylinder mounting plate, draw in the net air cylinder driven and draw in the net hand and grab and pump perpendicular to gripper shoe.
Preferred as one, aforementioned front-end bracket is provided with guide rail in the one side of the second rear end support, and the connecting rod other end be connected with the second rear end support is fixedly connected with a plate, and described connecting plate is slidably mounted on guide rail.
Further, the bottom of aforementioned second rear end support is provided with several castors.
Further, aforementioned front-end bracket is provided with the leading screw for driving the second rear end support to slide.
Preferably, bracing frame is installed with bearing support plate in the middle part of aforementioned connecting rod.
Further, the lower end of aforementioned cylinder mounting plate is connected with gripper shoe by a link, and described hand is grabbed limited block and is fixed on link.
Further, aforementioned upper positioning component and lower positioning component are respectively near upper feed inlet and bottom discharging opening, include: plate cylinder and location plate, described plate cylinder is fixedly connected on cylinder mounting plate, and described location plate moves back and forth by the driving of plate cylinder.
Again further, aforementioned platens assembly is two, is distributed between positioning component and lower positioning component, includes: pressing plate cylinder and positioning pressuring plate, described pressing plate cylinder is fixedly connected on cylinder mounting plate, and the driving of described positioning pressuring plate compression plate cylinder moves back and forth perpendicular to gripper shoe.
In addition, aforementioned location plate and draw in the net hand and grab and can change.
Usefulness of the present utility model is:
(1), the utility model can realize the automation mechanized operation of metal foraminous conveyer solder joint polishing, greatly reduce human input, in actual mechanical process, without the need to manual intervention, the charging of metal mesh belt, location, light pressure, rough polishing, essence are thrown and draw operation completes automatically by drawing in the net mechanism, detent mechanism and polishing mechanism, need be equipped with the operation that a full-time staff just can realize more than 6 devices.
(2), in polishing operation, polishing module near upper feed inlet (i.e. charging roller) one end completes rough polishing operation, polishing module near discharging opening (i.e. reclaiming plate) one end, bottom completes essence and throws operation, and the dual polishing process that rough polishing+essence is thrown further increases the quality of finish of metal mesh belt.
(3), the utility model can adjust distance between the first rear end support and the second rear end support, thus enable device meet the automatic polishing of plurality of specifications metal mesh belt, improves utilization rate and the versatility of package unit.
Accompanying drawing explanation
Fig. 1 is the structural representation of metal foraminous conveyer;
Fig. 2 is the perspective view of a preferred embodiment of the duplexing sequence location burnishing device of a kind of metal foraminous conveyer of the present utility model;
Fig. 3 is the perspective view of mid frame main body embodiment illustrated in fig. 2;
Fig. 4 is the perspective view of middle polishing module embodiment illustrated in fig. 2;
Fig. 5 is middle locating module embodiment illustrated in fig. 2 and draws in the net the perspective view of module.
The implication of Reference numeral in figure: 1, frame main body, 11, front-end bracket, 12, first rear end support, 13, second rear end support, 14, connecting rod, 15, connecting plate, 16, guide rail, 17, leading screw, 18, castor, 2, locating module, 21, gripper shoe, 22, cylinder mounting plate, 23, plate cylinder, 24, location plate, 25, pressing plate cylinder, 26, positioning pressuring plate, 27, charging roller, 28, reclaiming plate, 29, link, 3, polishing module, 31, polishing machine, 32, bistrique, 33, horizontal push cylinder, 4, metal foraminous conveyer, 41, conveying link network, 42, shape of a hoof chain sheet, 43, carrier chain bone core, 44, pad, 5, draw in the net module, 51, draw in the net cylinder, 52, draw in the net hand and grab, 53, hand grabs limited block.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, concrete introduction is done to the utility model.
See Fig. 2 to Fig. 5, location of the present utility model burnishing device can realize carrying out automation polishing to the pad 44 of the metal foraminous conveyer 4 of Fig. 1, and this device comprises: frame main body 1, be installed on detent mechanism, the polishing mechanism in frame main body 1 and draw in the net mechanism.
Wherein, frame main body 1 comprises: front-end bracket 11, first rear end support 12 and the second rear end support 13, first rear end support 12 is arranged side by side with the second rear end support 13 and all parallel with front-end bracket 11, two rear end support are all connected by connecting rod 14 with between front-end bracket 11, difference part is: the first rear end support 12 is fixedly connected with front-end bracket 11, and the second rear end support 13 is slidably connected with front-end bracket 11, so, in actual polishing operation process, just can by second rear end support 13 that slides along direction shown in arrow in Fig. 2, thus regulate the distance between the first rear end support 12 and the second rear end support 13, this device is enable to be applicable to the metal foraminous conveyer 4 of various width.
As a kind of concrete structure, as shown in Figure 3, the one side of front-end bracket 11 towards the second rear end support 13 is provided with guide rail 16, simultaneously, connecting rod 14 other end be connected with the second rear end support 13 is fixedly connected with connecting plate 15, and connecting plate 15 is slidably mounted on guide rail 16.Preferably also on front-end bracket 11, leading screw 17 is installed, when applying a torque to leading screw 17, the leading screw seat be contained on the second rear end support 13 will drive connecting plate 15 together with the second rear end support 13 displacement, adjust the relative distance of the first rear end support 12 and the second rear end support 13 easily and flexibly, to adapt to location and the polishing demand of the metal foraminous conveyer 4 of different in width.In order to reduce resistance during slip, the bottom of end support 13 is also provided with several castors 18 in the second rear.
Detent mechanism role is to prevent metal foraminous conveyer 4 in polishing process from the displacements such as downslide occurring, see Fig. 5, it comprises two locating modules 2 be located at symmetrically on aforementioned connecting rod 14, and each locating module 2 includes: the oblique gripper shoe 21 be installed on connecting rod 14, the cylinder mounting plate 22 be connected in gripper shoe 21, the upper positioning component be installed on cylinder mounting plate 22, lower positioning component and several Anchor plate kits.The lower end of cylinder mounting plate 22 is connected with gripper shoe 21 by a link 29, metal conveyor belt net self-supporting slab 21 top enters bottom and exports, in order to reduce charging resistance, at the upper feed inlet place of gripper shoe 21, a pair charging roller 27 is installed, bottom discharge outlet is provided with a pair reclaiming plate 28, and metal foraminous conveyer 4 enters gripper shoe 21 in an orderly manner along with the rotation of charging roller 27.
Upper positioning component and lower positioning component are respectively near upper feed inlet and bottom discharging opening, from upper and lower, metal foraminous conveyer 4 is carried out spacing, particularly, both include: plate cylinder 23 and location plate 24, plate cylinder 23 is fixedly connected on cylinder mounting plate 22, location plate 24 moves back and forth perpendicular to gripper shoe 21 by the driving of plate cylinder 23, when locating plate 24 and moving downward, just in time insert in the hollow space of shape of a hoof chain sheet 42, prevent metal conveyor belt net in polishing process from less desirable displacement occurring.
In order to guarantee that metal conveyor belt net can not slide in the gripper shoe 21 of oblique setting further, several Anchor plate kits are also distributed with between upper positioning component and lower positioning component, 2 are preferably in the utility model, include: pressing plate cylinder 25 and positioning pressuring plate 26, pressing plate cylinder 25 is fixedly connected on cylinder mounting plate 22, the driving of positioning pressuring plate 26 compression plate cylinder 25 moves back and forth perpendicular to gripper shoe 21, when positioning pressuring plate 26 moves downward, an active force will be applied to be gently pressed in gripper shoe 21 by metal foraminous conveyer 4 to metal conveyor belt net.
In the utility model, polishing mechanism comprises two rough polishing modules and two finishing polish modules, and rough polishing module symmetry is installed on front-end bracket 11, near upper feed inlet and corresponding to upper positioning component position; Finishing polish module symmetry is installed on two rear end support, near bottom discharging opening and corresponding to lower positioning component position.The structure of two class polishing modules 3 is the same, as shown in Figure 4, includes: polishing machine 31, bistrique 32 and drive bistrique 32 and metal foraminous conveyer 4 near or the horizontal push cylinder 33 that is separated.Horizontal push cylinder 33 drives polishing machine 31 and bistrique 32 to move back and forth together, the contact realizing bistrique 32 and pad 44 be separated, polishing machine 31 drives bistrique 32 to rotate, and can realize the automatic polishing of butt welding contact 44.
Draw in the net mechanism for realizing the charging of metal conveyor belt net, specifically comprise two and draw in the net module 5, each module 5 of drawing in the net comprises: draw in the net cylinder 51, draw in the net hand grab 52 and hand grab limited block 53, wherein, drawing in the net cylinder 51 is fixedly connected on cylinder mounting plate 22, and hand is grabbed limited block 53 and is fixed on link 29.Drawing in the net cylinder 51 drives and draws in the net hand and grab 52 motions, grab the effect of limited block 53 at hand under, can ensure to draw in the net hand grabs 52 each hollow spaces all accurately embedding shape of a hoof chain sheets 42, thus pull metal foraminous conveyer 4 to move down the distance of carrier chain bone core 43 spacing at every turn, complete automatic feed/discharge.
It should be noted that, the utility model adopts flexibility method for designing, the automatic polishing demand of plurality of specifications metal foraminous conveyer 4 can be met, as aforementioned, distance between first rear end support 12 and the second rear end support 13 can regulate according to the width of metal foraminous conveyer 4, in addition, the utility model can also carry out regioselective plate 24 according to the hollow space size of carrier chain bone core 43 spacing on metal foraminous conveyer 4 and shape of a hoof chain sheet 42 and draw in the net hand to grab 52, make location plate 24 and draw in the net hand to grab 52 and match with metal foraminous conveyer 4, to adapt to the positioning and clamping of different size metal foraminous conveyer 4, improve utilization rate and the flexibility of package unit.
In order to understand the utility model better, below the course of work of this burnishing device is briefly described.
First, metal foraminous conveyer 4 to be welded is placed in oblique gripper shoe 21, then starting drive, glide for preventing metal foraminous conveyer 4, pressing plate cylinder 25 promotes positioning pressuring plate 26 and moves downward, metal foraminous conveyer 4 is gently pressed in gripper shoe 21 by positioning pressuring plate 26, and in whole automatic polishing process afterwards, gently presses all the time to metal foraminous conveyer 4.After above-mentioned preparation terminates, press automatic button, start polishing operation, introduce the course of action of automatic polishing below for a polishing cycle.
(1), four plate cylinders 23 synchronously promote location plates 24 and move downward, and location plate 24, through the hollow space of shape of a hoof chain sheet 42, is fixed metal mesh belt, completes positioning action.
(2), four horizontal push cylinder 33 synchronous averaging, bistrique 32 is contacted with pad 44 and carries out polishing, complete rough polishing operation near two bistriques 32 of charging roller 27 one end, two bistriques 32 near reclaiming plate 28 complete finishing polish operation.
(3), four plate cylinders 23 synchronously pull location plate 24 to move upward, and unclamp shape of a hoof chain sheet 42, four horizontal push cylinder 33 and synchronously pull four bistriques 32 to leave pad 44, terminate polishing.
(4), drawing in the net cylinder 51 promotes to draw in the net hand and grabs 52, making to draw in the net hand grabs 52 distances moving up carrier chain bone core 43 spacing along gripper shoe 21, then, drawing in the net cylinder 51 pulls and draws in the net hand and grab 52, draw in the net hand and grab 52 and pull metal foraminous conveyer 4 to move down the distance of carrier chain bone core 43 spacing along gripper shoe 21, complete automatic feed/discharge operation, enter next polishing cycle.
To sum up, location of the present utility model burnishing device adopts automatic technology, have employed modular design method, and design reduces design complexities, makes design, debugging and safeguard to simplify.Wherein drawing in the net cylinder 51 provides metal foraminous conveyer 4 automatic feed/discharge power, and four plate cylinders 23 and four pressing plate cylinders 25 provide the power of location and light pressure automatically, and four polishing modules 3 provide automatic polishing power, achieve the automation of whole polishing process.
The utility model is dexterously according to the geometrical property of metal foraminous conveyer 4, shape of a hoof chain sheet 42 hollow space is selected to be positioning datum, devise special locating module 2, plate 24 pairs of shape of a hoof chain sheets 42 in location are utilized to position, thus carrier chain bone core 43 is fixed, positioning pressuring plate 26 pairs of metal foraminous conveyers 4 are gently pressed, and guarantee the reliable and stable of positioning action; In polishing operation, in conjunction with carrier chain bone core 43 end solder joint characteristic, adopt the duplexing sequence glossing that rough polishing+essence is thrown, two polishing modules 3 near two charging roller 27 one end complete rough polishing operation, two polishing modules 3 near two reclaiming plates 28 complete finishing polish work, guarantee the reliable and stable of quality of finish.
More than show and describe general principle of the present utility model, principal character and advantage.The technical staff of the industry should understand, and above-described embodiment does not limit the utility model in any form, the technical scheme that the mode that all employings are equal to replacement or equivalent transformation obtains, and all drops in protection domain of the present utility model.
Claims (9)
1. a duplexing sequence location burnishing device for metal foraminous conveyer, is characterized in that, comprising: frame main body, the detent mechanism be installed in frame main body, polishing mechanism and draw in the net mechanism;
Described frame main body comprises: front-end bracket, to be fixedly connected with front-end bracket and the first rear end support be arranged in parallel and being slidably connected with front-end bracket and the second rear end support be arranged in parallel, described first rear end support and the second rear end support are arranged side by side, and are all connected by connecting rod between front-end bracket with two rear end support;
Described detent mechanism comprises two locating modules, and each locating module includes: the oblique gripper shoe be installed on connecting rod, the cylinder mounting plate be connected in gripper shoe, the upper positioning component be installed on cylinder mounting plate, lower positioning component and several Anchor plate kits; Metal conveyor belt net self-supporting slab top enters bottom and exports, and the upper feed inlet place of gripper shoe is provided with a pair charging roller, and bottom discharge outlet is provided with a pair reclaiming plate;
Described polishing mechanism comprises two rough polishing modules and two finishing polish modules, and described rough polishing module symmetry is installed on front-end bracket, near upper feed inlet and corresponding to upper positioning component position; Described finishing polish module symmetry is installed on two rear end support, near bottom discharging opening and corresponding to lower positioning component position; Rough polishing module includes with finishing polish module: polishing machine, bistrique and drive bistrique and metal conveyor belt net near or the horizontal push cylinder that is separated;
The described mechanism that draws in the net comprises two and draws in the net module, described in draw in the net module and comprise: draw in the net cylinder, draw in the net hand and to grab and hand grabs limited block, described in draw in the net cylinder and be fixedly connected on cylinder mounting plate, draw in the net air cylinder driven and draw in the net hand and grab and pump perpendicular to gripper shoe.
2. the duplexing sequence location burnishing device of a kind of metal foraminous conveyer according to claim 1, it is characterized in that, described front-end bracket is provided with guide rail in the one side of the second rear end support, the connecting rod other end be connected with the second rear end support is fixedly connected with a plate, and described connecting plate is slidably mounted on guide rail.
3. the duplexing sequence location burnishing device of a kind of metal foraminous conveyer according to claim 2, it is characterized in that, the bottom of described second rear end support is provided with several castors.
4. the duplexing sequence location burnishing device of a kind of metal foraminous conveyer according to claim 3, is characterized in that, described front-end bracket being provided with the leading screw for driving the second rear end support to slide.
5. the duplexing sequence location burnishing device of a kind of metal foraminous conveyer according to claim 1, is characterized in that, be provided with bracing frame with bearing support plate in the middle part of described connecting rod.
6. the duplexing sequence location burnishing device of a kind of metal foraminous conveyer according to claim 1, it is characterized in that, the lower end of described cylinder mounting plate is connected with gripper shoe by a link, and described hand is grabbed limited block and is fixed on link.
7. the duplexing sequence location burnishing device of a kind of metal foraminous conveyer according to any one of claim 1-6, it is characterized in that, described upper positioning component and lower positioning component are respectively near upper feed inlet and bottom discharging opening, include: plate cylinder and location plate, described plate cylinder is fixedly connected on cylinder mounting plate, and described location plate moves back and forth by the driving of plate cylinder.
8. the duplexing sequence location burnishing device of a kind of metal foraminous conveyer according to claim 7, it is characterized in that, described Anchor plate kit is two, be distributed between positioning component and lower positioning component, include: pressing plate cylinder and positioning pressuring plate, described pressing plate cylinder is fixedly connected on cylinder mounting plate, and the driving of described positioning pressuring plate compression plate cylinder moves back and forth perpendicular to gripper shoe.
9. the duplexing sequence location burnishing device of a kind of metal foraminous conveyer according to claim 8, is characterized in that, aforementioned location plate and draw in the net hand and grab and can change.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420722898.9U CN204277731U (en) | 2014-11-27 | 2014-11-27 | A kind of duplexing sequence location burnishing device of metal foraminous conveyer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420722898.9U CN204277731U (en) | 2014-11-27 | 2014-11-27 | A kind of duplexing sequence location burnishing device of metal foraminous conveyer |
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| Publication Number | Publication Date |
|---|---|
| CN204277731U true CN204277731U (en) | 2015-04-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420722898.9U Withdrawn - After Issue CN204277731U (en) | 2014-11-27 | 2014-11-27 | A kind of duplexing sequence location burnishing device of metal foraminous conveyer |
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| Country | Link |
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| CN (1) | CN204277731U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104511826A (en) * | 2014-11-27 | 2015-04-15 | 苏州紫金港智能制造装备有限公司 | Double-process position polishing device of metal conveying wire belt |
-
2014
- 2014-11-27 CN CN201420722898.9U patent/CN204277731U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104511826A (en) * | 2014-11-27 | 2015-04-15 | 苏州紫金港智能制造装备有限公司 | Double-process position polishing device of metal conveying wire belt |
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| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150422 Effective date of abandoning: 20160907 |
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| C25 | Abandonment of patent right or utility model to avoid double patenting |