CN204269323U - A kind of proving installation tested box cigarette small packaging and leak - Google Patents

A kind of proving installation tested box cigarette small packaging and leak Download PDF

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Publication number
CN204269323U
CN204269323U CN201420823500.0U CN201420823500U CN204269323U CN 204269323 U CN204269323 U CN 204269323U CN 201420823500 U CN201420823500 U CN 201420823500U CN 204269323 U CN204269323 U CN 204269323U
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test
pipeline
compressed air
valve
packaging
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林建南
洪梨梨
李晓茵
倪建彬
游金清
陆成飞
李茂松
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China Tobacco Zhejiang Industrial Co Ltd
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Abstract

本实用新型涉及一种测试卷烟小盒包装泄漏的测试装置,该装置包括密封圈的测试腔体、压缩空气装置、活塞装置和三通管路,所述的测试腔体、压缩空气装置和活塞装置分别连接设置在三通管路的一端,并分别在与活塞装置、压缩空气装置的一端管路上设置有第一阀门和第二阀门,在与测试腔体的一端管路上设置有压力传感器。本实用新型由于采用了上述的技术方案,利用压缩空气充气增压,根据平衡后的位移差的比率,判定泄漏量大小。本实用新型的装置结构简单,实施方便,在不破坏样品的条件下,快速准确判断卷烟小盒包装是否泄漏。

The utility model relates to a test device for testing the leakage of cigarette small box packaging. The device comprises a test cavity of a sealing ring, a compressed air device, a piston device and a tee pipeline. The devices are respectively connected to one end of the three-way pipeline, and are respectively provided with a first valve and a second valve on one end of the pipeline with the piston device and the compressed air device, and a pressure sensor is provided on the one end of the pipeline with the test chamber. Because the utility model adopts the above-mentioned technical scheme, the compressed air is used to inflate and pressurize, and the leakage amount is judged according to the ratio of the balanced displacement difference. The device of the utility model has the advantages of simple structure and convenient implementation, and can quickly and accurately judge whether the cigarette small box package leaks under the condition of not destroying the sample.

Description

一种测试卷烟小盒包装泄漏的测试装置A test device for testing leakage of small cigarette packs

技术领域 technical field

本实用新型涉及一种非破坏性测试包装体的装置,尤其涉及测试卷烟小盒包装泄漏的测试装置。 The utility model relates to a device for non-destructive testing of packaging bodies, in particular to a testing device for testing the leakage of cigarette small box packaging.

背景技术 Background technique

密封性对包装产品品质的影响很大,密封不好会影响,受潮,盐雾,霉菌等 大量应用于医料设备,药品,食品等领域。在产品的包装过程中,由于各种因素的影响,在封合时可能会产生漏封、压穿或因材料本身存在的裂缝、微孔,而形成内外连通的小孔,这些都会对包装内容物产生不利影响。特别是食品、医药、日化等产品包装,密封性将直接影响产品的质量。如真空、充气包装若密封性不好,即使采用了高阻隔性材料也会直接缩短产品的货架期,对企业造成一定的经济损失。从这一层面来讲,对包装产品进行密封性检测是提升企业形象、获取长期经济效益的一条可行之道。 Sealing has a great influence on the quality of packaging products. If the seal is not good, it will be affected by moisture, salt spray, mold, etc. It is widely used in medical equipment, medicine, food and other fields. In the packaging process of the product, due to the influence of various factors, there may be leakage, pressure penetration or small holes connecting the inside and outside due to cracks and micropores in the material itself, which will affect the packaging content. substances have adverse effects. Especially in food, medicine, daily chemical and other product packaging, the airtightness will directly affect the quality of the product. For example, if the airtightness of vacuum and air-filled packaging is not good, even if high-barrier materials are used, the shelf life of the product will be directly shortened, causing certain economic losses to the enterprise. From this perspective, airtight testing of packaging products is a feasible way to enhance corporate image and obtain long-term economic benefits.

密封再好,也会存在一定的泄漏,绝对密封的包装不存在,特别是类似卷烟的小盒包装,是利用BOPP膜的热封,密封性与热封的温度时间材料有关,检测结果密封性不是很理想。 No matter how good the seal is, there will be some leakage. Absolutely airtight packaging does not exist, especially the small box packaging similar to cigarettes, which is heat-sealed with BOPP film. The airtightness is related to the temperature and time of the heat-sealing material. Not ideal.

目前采用的密封性检测方法包括以下几种: Currently used leak detection methods include the following:

1.目视法,目视检查就是肉眼直接观察有无因机械损伤、密封不严而引起的失封。主要是检查那些有明显失封的包装。 1. Visual method, visual inspection is to directly observe with the naked eye whether there is a loss of seal due to mechanical damage or poor sealing. It is mainly to check those packages that are obviously broken.

2.滑石粉法滑石粉检查在密封包装上怀疑有失封的地方,撒上滑石粉,再用手挤压包装,如果滑石粉被包装内排出的空气吹动,则说明包装已失封。 2. Talc powder method Talcum powder inspection Sprinkle talcum powder on the place where there is a suspected loss of seal on the sealed package, and then squeeze the package by hand. If the talcum powder is blown by the air discharged from the package, it means that the package has lost its seal.

3.密封性能检测仪法,密封性能检测仪的检测方法是在密封包装上打一注气小孔,然后通过注气小孔向密封包装箱内注入压缩空气使其压力达1.2个大气压左右,关闭注气开关,观察密封箱内的压力变化,经5秒种后,压力不变, 说明密封性能良好, 否则失封。从目前来看, 这三种方法有适用的一面, 也存在着明显的缺陷。目视检查, 简单方便,但只适用于明显的失封。滑石粉检查, 受包装形状、人为因素的影响较大,其可靠性不高。检测仪检测,虽然可靠性高,但检测的同时,密封包装被破坏,从打孔到重新密封,工作环节繁多, 不利于开展工作, 对检测结果为密封良好的包装, 检测过程将引起许多副作用。 3. Sealing performance tester method, the test method of the sealing performance tester is to make a small hole for air injection on the sealed package, and then inject compressed air into the sealed packing box through the small hole for air injection to make the pressure reach about 1.2 atmospheres. Turn off the gas injection switch and observe the pressure change in the sealed box. After 5 seconds, if the pressure remains unchanged, it means that the sealing performance is good, otherwise the seal will be broken. Judging from the current situation, these three methods are applicable, but also have obvious defects. Visual inspection is simple and convenient, but only for obvious leaks. Talc powder inspection is greatly affected by packaging shape and human factors, and its reliability is not high. Although the reliability of the detector is high, the sealed package is damaged at the same time as the test. From punching to resealing, there are many working links, which is not conducive to work. The test result is a well-sealed package, and the test process will cause many side effects .

4.流量法,流量法可用于测量香烟盒包装、纸盒包装及其它用聚乙烯或聚丙烯薄膜进行包裹的混合包装上的包装膜密封性。但是该方法不适合用于使用收缩包装、玻璃纸包装或箔片包装的包装盒。 使用流量法测试包装密封性的有效性可能会因包装质量不合格,如包装膜上有松散膜、皱膜或异物等而降低。 4. Flow method, flow method can be used to measure the tightness of packaging film on cigarette box packaging, carton packaging and other mixed packaging wrapped with polyethylene or polypropylene film. However, this method is not suitable for shrink-wrapped, cellophane-wrapped or foil-wrapped boxes. The effectiveness of using the flow method to test package tightness may be compromised by substandard package quality, such as loose film, wrinkled film, or foreign material on the packaging film.

发明内容 Contents of the invention

为了解决上述的技术问题,本实用新型的第一个目的是提供一种测试卷烟小盒包装泄漏的测试装置,该装置结构简单,实施方便,在不破坏样品的条件下,可以快速准确判断卷烟小盒包装是否泄漏。 In order to solve the above-mentioned technical problems, the first object of this utility model is to provide a test device for testing the leakage of small cigarette packs. Whether the small box packaging is leaking.

为了实现上述的目的,本实用新型采用了以下的技术方案: In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:

一种测试卷烟小盒包装泄漏的测试装置,该装置包括密封圈的测试腔体、压缩空气装置、活塞装置和三通管路,所述的测试腔体、压缩空气装置和活塞装置分别连接设置在三通管路的一端,并分别在与活塞装置、压缩空气装置的一端管路上设置有第一阀门和第二阀门,在与测试腔体的一端管路上设置有压力传感器。 A test device for testing the leakage of small cigarette packs, the device includes a test cavity for a sealing ring, a compressed air device, a piston device and a three-way pipeline, and the test cavity, compressed air device and piston device are respectively connected and arranged At one end of the three-way pipeline, a first valve and a second valve are respectively arranged on the pipeline with the piston device and the compressed air device, and a pressure sensor is arranged on the pipeline with the test cavity.

作为优选,所述的测试腔体是金属制的,体积与卷烟包装体的体积相近。 Preferably, the test chamber is made of metal, and its volume is close to that of the cigarette package.

本实用新型由于采用了上述的技术方案,利用压缩空气充气增压,根据平衡后的位移差的比率,判定泄漏量大小。本实用新型的装置结构简单,实施方便,在不破坏样品的条件下,快速准确判断卷烟小盒包装是否泄漏。 Because the utility model adopts the above-mentioned technical scheme, the compressed air is used to inflate and pressurize, and the leakage amount is judged according to the ratio of the balanced displacement difference. The device of the utility model has the advantages of simple structure and convenient implementation, and can quickly and accurately judge whether the cigarette small box package leaks under the condition of not destroying the sample.

附图说明 Description of drawings

图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.

具体实施方式 Detailed ways

下面结合附图对本实用新型的具体实施方式做一个详细的说明。 Below in conjunction with accompanying drawing, specific embodiment of the present utility model is described in detail.

下面结合附图对本发明的具体实施方式做一个详细的说明。 The specific implementation manner of the present invention will be described in detail below in conjunction with the accompanying drawings.

如图1所示的一种测试卷烟小盒包装泄漏的测试装置,该装置包括测试腔体1、压缩空气装置2、活塞装置3和三通管路4,测试腔体1是金属制的并带有密封圈5,体积与卷烟包装体的体积相近。所述的测试腔体1、压缩空气装置2和活塞装置3分别连接设置在三通管路4的一端,并分别在与活塞装置3、压缩空气装置2的一端管路上设置有第一阀门V1和第二阀门V2,在与测试腔体1的一端管路上设置有压力传感器P。 As shown in Figure 1, a test device for testing cigarette packet leakage, the device includes a test cavity 1, a compressed air device 2, a piston device 3 and a three-way pipeline 4, and the test cavity 1 is made of metal and With a sealing ring 5, the volume is similar to that of the cigarette package. The test cavity 1, the compressed air device 2 and the piston device 3 are respectively connected to one end of the three-way pipeline 4, and a first valve V is arranged on the end pipeline with the piston device 3 and the compressed air device 2 respectively. 1 and the second valve V 2 , a pressure sensor P is provided on the pipeline connected to the test chamber 1 at one end.

一种测试卷烟小盒包装泄漏的测试方法,该方法采用上述的装置,包括以下的步骤: A test method for testing the leakage of cigarette small packs, the method adopts the above-mentioned device, comprising the following steps:

1)未放测试样品,闭合测试腔体1,先将活塞的档板,移至最左边,关闭第一阀门V1和第二阀门V21) Close the test chamber 1 without placing the test sample, first move the baffle plate of the piston to the far left, and close the first valve V 1 and the second valve V 2 ;

2)打开第二阀门V2,使压缩空气进入腔体内,气压达到P1,同时关闭第二阀门V2,打开第一阀门V1,活塞的档板移动后,记下移动的位移S,放空泄压; 2) Open the second valve V 2 to let the compressed air enter the cavity, and the air pressure reaches P 1 . At the same time, close the second valve V 2 and open the first valve V 1 . After the baffle plate of the piston moves, record the displacement S, vent pressure;

3)放入标准测试体于测试腔体1内,标准测试体的体积与被测试样品相当,同样上述操作,平衡后,测得移动的位移S0,测试完毕,放空泄压; 3) Put the standard test body in the test chamber 1. The volume of the standard test body is equivalent to the sample to be tested. The same operation as above, after balancing, measure the displacement S 0 of the movement. After the test is completed, vent the pressure;

4)放入被测试样品于测试腔体1,同样按上述操作,测得移动的位移S1,在打开第一阀门V1时,开始记时,达到平衡后,测得的平衡时间为t,测试完毕,放空泄压; 4) Put the sample to be tested in the test chamber 1, and follow the above operation to measure the displacement S 1 of the movement. When the first valve V 1 is opened, start timing. After reaching the balance, the measured balance time is t , after the test, vent the pressure;

5)根据时间t, 被测试物判定是否大泄漏,正常情况下,t>0.5s,若t小于0.5秒,则说明大泄漏;根据以下公式: 5) According to the time t, determine whether there is a large leakage of the tested object. Under normal circumstances, t>0.5s, if t is less than 0.5 seconds, it means a large leakage; according to the following formula:

根据A的大小判定泄漏量大小。 Determine the size of the leakage according to the size of A.

采用上述的方法对卷烟小盒包装进行检测,检测数据如下: The above-mentioned method is used to detect the cigarette small box packaging, and the detection data are as follows:

先将压缩空气充入腔体,测得压强为5KPa,放空后,测得S为4.96 cm,标准测试体于测试腔体1内,测得S0为0.03 cm,此值根据管路体积大小而变化。 First fill the chamber with compressed air, and the measured pressure is 5KPa. After venting, the measured S is 4.96 cm. The standard test body is in the test chamber 1, and the measured S 0 is 0.03 cm. This value is based on the volume of the pipeline. And change.

放入被测试样品于测试腔体1,同样按上述操作,对于卷烟硬盒包装,测得位移S1为0.5 cm;对于卷烟软盒包装,测得位移S1为0.6cm;对于大泄漏样品,测得位移S1为1.2cm;根据多次测量,得出对于卷烟硬盒包装A大于85%,判定为合格;对于卷烟软盒包装A大于80%判定为合格,按公式算上述样品得A(硬)=90.4%,A(软)=88.4%均为合格品。 Put the sample to be tested in the test chamber 1, and operate as above. For cigarette hard box packaging, the measured displacement S 1 is 0.5 cm; for cigarette soft box packaging, the measured displacement S 1 is 0.6 cm; for large leakage samples , the measured displacement S 1 is 1.2cm; according to multiple measurements, it is determined that the cigarette hard box packaging A is greater than 85%, and it is judged as qualified; the cigarette soft box packaging A is greater than 80%, and it is judged as qualified, and the above samples are calculated according to the formula. A (hard) = 90.4%, A (soft) = 88.4% are qualified products.

Claims (2)

1. the proving installation tested box cigarette small packaging and leak, it is characterized in that: this device comprises with the test cavity (1) of O-ring seal (5), blowing plant (2), piston apparatus (3) and triplate line (4), described test cavity (1), blowing plant (2) are connected with piston apparatus (3) one end being arranged on triplate line (4) respectively, and respectively with one end pipeline of piston apparatus (3), blowing plant (2) on be provided with the first valve V 1with the second valve V 2, with test cavity (1) one end pipeline on be provided with pressure transducer.
2. a kind of proving installation tested box cigarette small packaging and leak according to claim 1, is characterized in that: test cavity (1) is metal, and the volume of volume and cigarette package body is close.
CN201420823500.0U 2014-12-22 2014-12-22 A kind of proving installation tested box cigarette small packaging and leak Expired - Lifetime CN204269323U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104568347A (en) * 2014-12-22 2015-04-29 浙江中烟工业有限责任公司 Testing device and testing method for testing leakage of small cigarette case
CN104792470A (en) * 2015-05-04 2015-07-22 中国烟草总公司郑州烟草研究院 Detection method of cigarette packet packing tightness
CN108489685A (en) * 2018-04-08 2018-09-04 华普电子(常熟)有限公司 A kind of equipment of test product air-tightness
CN108593224A (en) * 2018-05-21 2018-09-28 温州鑫锐翔科技有限公司 A kind of detection device for the speed that has a flat tire

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104568347A (en) * 2014-12-22 2015-04-29 浙江中烟工业有限责任公司 Testing device and testing method for testing leakage of small cigarette case
CN104568347B (en) * 2014-12-22 2017-05-03 浙江中烟工业有限责任公司 Testing device and testing method for testing leakage of small cigarette case
CN104792470A (en) * 2015-05-04 2015-07-22 中国烟草总公司郑州烟草研究院 Detection method of cigarette packet packing tightness
CN108489685A (en) * 2018-04-08 2018-09-04 华普电子(常熟)有限公司 A kind of equipment of test product air-tightness
CN108593224A (en) * 2018-05-21 2018-09-28 温州鑫锐翔科技有限公司 A kind of detection device for the speed that has a flat tire
CN108593224B (en) * 2018-05-21 2019-10-29 湖北文理学院 A detection device for tire air leakage speed

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