CN204268857U - A kind of flash dryer - Google Patents
A kind of flash dryer Download PDFInfo
- Publication number
- CN204268857U CN204268857U CN201420694055.2U CN201420694055U CN204268857U CN 204268857 U CN204268857 U CN 204268857U CN 201420694055 U CN201420694055 U CN 201420694055U CN 204268857 U CN204268857 U CN 204268857U
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- air
- heat exchanger
- cyclone separator
- air inlet
- drying
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- 238000001035 drying Methods 0.000 claims abstract description 30
- 238000009413 insulation Methods 0.000 claims abstract description 14
- 238000007599 discharging Methods 0.000 claims 3
- 239000000428 dust Substances 0.000 abstract description 6
- 239000000463 material Substances 0.000 description 11
- 239000011265 semifinished product Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 244000005700 microbiome Species 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000001580 bacterial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000003923 scrap metal Substances 0.000 description 1
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- Drying Of Solid Materials (AREA)
Abstract
本实用新型涉及一种闪蒸干燥机,包括空气过滤器、鼓风机、热交换器、加料器、干燥主机、旋风分离器、布袋除尘器和引风机,所述鼓风机的进气口与所述空气过滤器连接;所述鼓风机的出气口与所述热交换器的进气口连接;所述热交换器的出气口与所述干燥主机的进气口连接;所述干燥主机的进料口与所述加料器连接,所述干燥主机的出料口与所述旋风分离器的进料口连接;所述旋风分离器的出风口与所述布袋除尘器的进风口连接;所述布袋除尘器的出风口与所述引风机连接,所述热交换器的外侧设置有保温箱。本实用新型提供的闪蒸干燥机,在热交换器的外侧加装保温层及保温箱体,使通过热交换器的空气升温更快,还避免了工人烫伤。
The utility model relates to a flash drying machine, which comprises an air filter, a blower, a heat exchanger, a feeder, a drying host, a cyclone separator, a bag dust collector and an induced draft fan. The filter is connected; the air outlet of the blower is connected with the air inlet of the heat exchanger; the air outlet of the heat exchanger is connected with the air inlet of the drying host; the feed inlet of the drying host is connected with The feeder is connected, the discharge port of the drying host is connected with the feed port of the cyclone separator; the air outlet of the cyclone separator is connected with the air inlet of the bag filter; the bag filter The air outlet is connected to the induced draft fan, and an incubator is arranged outside the heat exchanger. In the flash drying machine provided by the utility model, an insulation layer and an insulation box are installed on the outside of the heat exchanger, so that the temperature of the air passing through the heat exchanger can be raised faster, and the burns of workers can also be avoided.
Description
技术领域technical field
本实用新型涉及微生物生产设备技术领域,特别是一种闪蒸干燥机。The utility model relates to the technical field of microorganism production equipment, in particular to a flash drying machine.
背景技术Background technique
我们在微生物生产过程中,菌液和载体形成的半成品是利用闪蒸干燥机烘干的,由于微生物对温度较敏感,所以在对半成品进行干燥的过程中热度要充分。一般蒸汽压力在0.4~0.6MP之间,进风温度在140度以上,半成品在烘干室内停留时间大约在6~10s之间,半成品瞬时烘干并通过旋风分离器将成品排出。In our microbial production process, the semi-finished product formed by the bacterial liquid and the carrier is dried by a flash dryer. Since microorganisms are sensitive to temperature, the heat must be sufficient in the process of drying the semi-finished product. Generally, the steam pressure is between 0.4 and 0.6 MP, the air inlet temperature is above 140 degrees, the semi-finished product stays in the drying chamber for about 6-10 seconds, the semi-finished product is dried instantly and the finished product is discharged through the cyclone separator.
在冬季时,由于外界温度较低,热交换器向外散热,进风温度达到140度所需时间较长,造成热源的严重浪费。另外,由于热交换器向外散热,使其外壁温度较高,容易对工人造成烫伤。In winter, due to the low outside temperature, the heat exchanger dissipates heat outwards, and it takes a long time for the inlet air temperature to reach 140 degrees, resulting in a serious waste of heat source. In addition, since the heat exchanger dissipates heat outward, the temperature of the outer wall is relatively high, which easily causes burns to workers.
实用新型内容Utility model content
有鉴于此,本实用新型的目的在于提供一种闪蒸干燥机,以解决现有技术中的技术问题。In view of this, the purpose of the utility model is to provide a flash dryer to solve the technical problems in the prior art.
本实用新型提供的闪蒸干燥机,包括空气过滤器、鼓风机、热交换器、加料器、干燥主机、旋风分离器、布袋除尘器和引风机,所述鼓风机的进气口与所述空气过滤器连接;所述鼓风机的出气口与所述热交换器的进气口连接;所述热交换器的出气口与所述干燥主机的进气口连接;所述干燥主机的进料口与所述加料器连接,所述干燥主机的出料口与所述旋风分离器的进料口连接;所述旋风分离器的出料口连接收料容器,所述旋风分离器的出风口与所述布袋除尘器的进风口连接,所述布袋除尘器的出料口连接收料容器;所述布袋除尘器的出风口与所述引风机连接,所述热交换器的外侧设置有保温箱。The flash drying machine provided by the utility model includes an air filter, a blower, a heat exchanger, a feeder, a drying host, a cyclone separator, a bag filter and an induced draft fan, and the air inlet of the blower is connected to the air filter. The air outlet of the blower is connected with the air inlet of the heat exchanger; the air outlet of the heat exchanger is connected with the air inlet of the drying host; the feed inlet of the drying host is connected with the air inlet of the drying host The feeder is connected, the discharge port of the drying host is connected with the feed port of the cyclone separator; The air inlet of the bag filter is connected, the discharge port of the bag filter is connected to the receiving container; the air outlet of the bag filter is connected to the induced draft fan, and an incubator is arranged outside the heat exchanger.
优选地,所述保温箱包括保温层和保温箱壳体。Preferably, the incubator includes an insulation layer and an incubator shell.
优选地,所述保温层覆盖所述热交换器的整个外壁。Preferably, the insulation layer covers the entire outer wall of the heat exchanger.
本实用新型提供的闪蒸干燥机,在热交换器的外侧加装了保温层及保温箱体,减少了热交换器的散热,使通过热交换器的空气升温更快,热源利用率更高,且还可避免工人烫伤。The flash drying machine provided by the utility model is equipped with an insulation layer and an insulation box on the outside of the heat exchanger, which reduces the heat dissipation of the heat exchanger, makes the air passing through the heat exchanger heat up faster, and has a higher heat source utilization rate , and can also prevent workers from being scalded.
附图说明Description of drawings
通过以下参照附图对本实用新型实施例的描述,本实用新型的上述以及其他目的、特征和优点将更为清楚,在附图中:Through the following description of the embodiments of the utility model with reference to the accompanying drawings, the above-mentioned and other purposes, features and advantages of the utility model will be more clear, in the accompanying drawings:
图1为本实用新型闪蒸干燥机示意图。Fig. 1 is the schematic diagram of the flash drying machine of the present invention.
具体实施方式Detailed ways
以下将参照附图更详细地描述本实用新型的各种实施例。在各个附图中,相同的元件采用相同或类似的附图标记来表示。为了清楚起见,附图中的各个部分没有按比例绘制。Various embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. In the various drawings, the same elements are denoted by the same or similar reference numerals. For the sake of clarity, various parts in the drawings have not been drawn to scale.
如图1所示,本实用新型提供的闪蒸干燥机,包括空气过滤器1、鼓风机2、热交换器3、保温箱4、加料器5、干燥主机6、旋风分离器7、布袋除尘器8和引风机9,所述鼓风机2的进气口与所述空气过滤器1连接;所述鼓风机2的出气口与所述热交换器3的进气口连接;所述热交换器3的出气口与所述干燥主机6的进气口连接;所述干燥主机6的进料口与所述加料器5连接,所述干燥主机6的出料口与所述旋风分离器7的进料口连接;所述旋风分离器7的出料口连接收料容器(图中未示出),所述旋风分离器7的出风口与所述布袋除尘器8的进风口连接,所述布袋除尘器8的出料口连接收料容器(图中未示出);所述布袋除尘器8的出风口与所述引风机9连接。As shown in Figure 1, the flash dryer provided by the utility model includes an air filter 1, a blower 2, a heat exchanger 3, an incubator 4, a feeder 5, a drying host 6, a cyclone separator 7, and a bag filter 8 and induced draft fan 9, the air inlet of described air blower 2 is connected with described air filter 1; The air outlet of described air blower 2 is connected with the air inlet of described heat exchanger 3; The air inlet of described heat exchanger 3 The air outlet is connected with the air inlet of the drying main frame 6; the feed port of the drying main frame 6 is connected with the feeder 5, and the discharge port of the drying main frame 6 is connected with the feed of the cyclone separator 7. port connection; the discharge port of the cyclone separator 7 is connected to the receiving container (not shown in the figure), the air outlet of the cyclone separator 7 is connected with the air inlet of the bag filter 8, and the bag dust collector The discharge port of device 8 is connected with receiving container (not shown in the figure); The air outlet of described bag filter 8 is connected with described induced draft fan 9.
所述热交换器3的外侧设置有所述保温箱4,所述保温箱4包括保温层41和保温箱壳体(图中未示出)。所述保温层41设置在所述热交换器3的外侧,并完全覆盖所述热交换器3的外壁,所述保温层41的材料为导热性较差的材料,优选地,所述保温层41为岩棉板。所述保温箱壳体将所述保温层41完全覆盖,优选地,所述保温箱壳体为废旧金属薄板,或其他类似废弃物料均可。The insulated box 4 is provided outside the heat exchanger 3, and the insulated box 4 includes an insulating layer 41 and an insulated box shell (not shown in the figure). The insulation layer 41 is arranged on the outside of the heat exchanger 3 and completely covers the outer wall of the heat exchanger 3. The material of the insulation layer 41 is a material with poor thermal conductivity. Preferably, the insulation layer 41 is a rock wool board. The insulation box shell completely covers the insulation layer 41 . Preferably, the insulation box shell is made of scrap metal sheets, or other similar waste materials.
本实用新型闪蒸干燥机的工作过程为:The working process of the utility model flash dryer is:
空气经所述空气过滤器1由所述鼓风机2吸入,并通入所述热交换器3中,空气经所述热交换器3加热后通入所述干燥主机6中,待所述热交换器3出气口中流出的气体温度达到要求温度后,通过所述加料器5向所述干燥主机6中内加入半成品物料,优选地,所要求的气体温度为140度。半成品物料在所述干燥主机6内与热空气进行热交换被干燥成为成品物料,所述干燥主机6中的成品物料通过所述干燥主机6的出料口进入所述旋风分离器7,在所述旋风分离器7中,成品物料落入所述旋风分离器7的底部,经出料口落入收料容器。所述引风机9将所述旋风分离器7内的物料粉尘通过所述旋风分离器7的出风口吸进所述布袋除尘器8中。进入所述布袋除尘器8内的物料粉尘被所述布袋除尘器内的除尘装置吸收,所述粉尘中携带的少量成品物料落入所述布袋除尘器8的底部,并通过所述布袋除尘器8底部的出料口落入收料容器。所述布袋除尘器8内经过除尘处理的空气经所述引风机9排至室外。The air is sucked by the blower 2 through the air filter 1, and passed into the heat exchanger 3, the air is heated by the heat exchanger 3, and then passed into the drying host 6, and the heat is exchanged. After the temperature of the gas flowing out of the gas outlet of the device 3 reaches the required temperature, semi-finished materials are added to the drying host 6 through the feeder 5. Preferably, the required gas temperature is 140 degrees. Semi-finished materials are dried into finished materials through heat exchange with hot air in the drying host 6, and the finished materials in the drying host 6 enter the cyclone separator 7 through the discharge port of the drying host 6. In the cyclone separator 7, the finished material falls into the bottom of the cyclone separator 7, and falls into the receiving container through the discharge port. The induced draft fan 9 sucks the material dust in the cyclone separator 7 into the bag filter 8 through the air outlet of the cyclone separator 7 . The material dust entering the bag filter 8 is absorbed by the dust removal device in the bag filter, and a small amount of finished material carried in the dust falls into the bottom of the bag filter 8 and passes through the bag filter 8 The discharge port at the bottom falls into the material collection container. The air that has been dedusted in the bag filter 8 is discharged to the outside through the induced draft fan 9 .
最后应说明的是:显然,上述实施例仅仅是为清楚地说明本实用新型所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引申出的显而易见的变化或变动仍处于本实用新型的保护范围之中。Finally, it should be noted that obviously, the above-mentioned embodiments are only examples for clearly illustrating the utility model, rather than limiting the implementation manner. For those of ordinary skill in the art, on the basis of the above description, other changes or changes in different forms can also be made. It is not necessary and impossible to exhaustively list all the implementation manners here. And the obvious changes or changes derived therefrom are still within the protection scope of the present utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109114885A (en) * | 2018-08-06 | 2019-01-01 | 金川集团股份有限公司 | A kind of drying means and device of the ball-shape nickel hydroxide of surface cladding cobalt hydroxide |
CN112641117A (en) * | 2020-12-28 | 2021-04-13 | 齐鲁工业大学 | Continuous cyclone drying equipment for small berries |
-
2014
- 2014-11-18 CN CN201420694055.2U patent/CN204268857U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109114885A (en) * | 2018-08-06 | 2019-01-01 | 金川集团股份有限公司 | A kind of drying means and device of the ball-shape nickel hydroxide of surface cladding cobalt hydroxide |
CN112641117A (en) * | 2020-12-28 | 2021-04-13 | 齐鲁工业大学 | Continuous cyclone drying equipment for small berries |
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