CN204267261U - A kind of structure distinguishing air compressor suction valve fault - Google Patents

A kind of structure distinguishing air compressor suction valve fault Download PDF

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Publication number
CN204267261U
CN204267261U CN201420717668.3U CN201420717668U CN204267261U CN 204267261 U CN204267261 U CN 204267261U CN 201420717668 U CN201420717668 U CN 201420717668U CN 204267261 U CN204267261 U CN 204267261U
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CN
China
Prior art keywords
air compressor
limit value
suction valve
malfunction alarm
alarm limit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420717668.3U
Other languages
Chinese (zh)
Inventor
周振华
樊新华
周俊
王小兵
梁晓玲
杨政海
殷军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHENZHEN ZHENHUA UP PRECISION MACHINERY CO Ltd
GUIZHOU CEC ZHENHUA PRECISION MACHINERY CO Ltd
Original Assignee
SHENZHEN ZHENHUA UP PRECISION MACHINERY CO Ltd
GUIZHOU CEC ZHENHUA PRECISION MACHINERY CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHENZHEN ZHENHUA UP PRECISION MACHINERY CO Ltd, GUIZHOU CEC ZHENHUA PRECISION MACHINERY CO Ltd filed Critical SHENZHEN ZHENHUA UP PRECISION MACHINERY CO Ltd
Priority to CN201420717668.3U priority Critical patent/CN204267261U/en
Application granted granted Critical
Publication of CN204267261U publication Critical patent/CN204267261U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of structure distinguishing air compressor suction valve fault; it comprises the motor (1) of air compressor, air compressor host (2), one-way exhaust valve (3) and barrel of oil and gas (4); it is characterized in that: at the upper Bonding pressure sensor (5) of barrel of oil and gas (4); pressure transducer (5) is connected with malfunction alarm limit value device (6); the alarm range of malfunction alarm limit value device (6) is 0.15MPa-0.20MPa, and it is 0.23MPa-0.28MPa that the high pressure of malfunction alarm limit value device (6) shuts down scope.The utility model realizes the stoppage protection taked unit starting overlong time by the size of detection system pressure; can effectively prevent unit in start-up course, the starting time that the fault of not closing because of suction valve causes be long and burn electric components or cause the phenomenon of power source trip.

Description

A kind of structure distinguishing air compressor suction valve fault
Technical field
The utility model relates to a kind of structure distinguishing air compressor suction valve fault, belongs to air compressor and manufactures field.
Background technique
Air compressor is the device mechanical energy of motor being converted to gas pressure energy, is compressed-air actuated pressure generator, is all widely used in every field.The Starting mode of general air compressor adopts star triangle start mode mostly.Suction valve is closed condition to use the air compressor of this Starting mode to require.As suction valve fault is not closed, cause unit starting under load, starting time is elongated, and inrush current meeting compared with normal situation is large.The misoperation of current air compressor controller program for preventing current detecting from causing unit in the process started, so generally take the method shielding over-current and-load detection, thus escapes inrush current.This way makes the starting time of unit long, likely causes air compressor electric components to burn, even causes power circuit breaker tripping fault.
Summary of the invention
The technical problems to be solved in the utility model is to provide one can more early judge air compressor fault, and the structure distinguishing air compressor suction valve fault that can prevent the electric element of air compressor from burning, can overcome the deficiencies in the prior art.
The technical solution of the utility model is: the structure distinguishing air compressor suction valve fault; it comprises the motor of air compressor, air compressor host, one-way exhaust valve and barrel of oil and gas; Bonding pressure sensor in barrel of oil and gas; pressure transducer is connected with malfunction alarm limit value device; the malfunction alarm scope of malfunction alarm limit value device is 0.15MPa-0.20MPa, and it is 0.23MPa-0.28MPa that the high pressure of malfunction alarm limit value device shuts down scope.
Described malfunction alarm limit value device is single-chip microcomputer.
Compared with the prior art; the proposition of technical solutions of the utility model obtained in claimant's long campaigns air compressor PRODUCTION TRAITS process; it changes and has broken the salvo of conventional air compressor, and its effect is mainly reflected in and realizes by the size of detection system pressure the stoppage protection taked unit starting overlong time.Its principle be air compressor unit energising start time, if suction valve fault is not closed, enter main frame air quantity will compared with normal situation many, cause the system pressure compared with normal situation of unit high.Under this principle, monitoring equipment arranges malfunction alarm limit value and high pressure shutdown limit value, and pressure reaches malfunction alarm limit value group on opportunity display " suction valve fault ", and unit is not shut down; When system pressure exceedes stop value (0.23MPa ~ 0.28MPa), unit display " inside pressing through height ", " maintenance suction valve ", compressor emergency shutdown.Can effectively prevent unit in start-up course, the starting time that the fault of not closing because of suction valve causes be long and burn electric components or cause the phenomenon of power source trip.
accompanying drawing illustrates:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the resolution principle figure of malfunction alarm limit value device in the utility model.
embodiment:
Embodiment: as shown in Figure 1, motor 1 is connected with air compressor host 2, air compressor host 2 is connected with one-way exhaust valve 3 and barrel of oil and gas 4, Bonding pressure sensor 5 in barrel of oil and gas 4, pressure transducer 5 is connected with malfunction alarm limit value device 6, and malfunction alarm limit value device 6 can adopt existing conventional single-chip microcomputer, and the malfunction alarm scope of malfunction alarm limit value device 6 is 0.15MPa-0.20MPa, single-chip microcomputer display " suction valve fault ", unit is not shut down; It is 0.23MPa-0.28MPa that the high pressure of malfunction alarm limit value device 6 shuts down scope, single-chip microcomputer display " inside presses through height, maintenance suction valve ", and sends halt instruction to the motor of air compressor simultaneously.

Claims (2)

1. one kind distinguishes the structure of air compressor suction valve fault; it comprises the motor (1) of air compressor, air compressor host (2), one-way exhaust valve (3) and barrel of oil and gas (4); it is characterized in that: at the upper Bonding pressure sensor (5) of barrel of oil and gas (4); pressure transducer (5) is connected with malfunction alarm limit value device (6); the malfunction alarm scope of malfunction alarm limit value device (6) is 0.15MPa-0.20MPa, and it is 0.23MPa-0.28MPa that the high pressure of malfunction alarm limit value device (6) shuts down scope.
2. the structure distinguishing air compressor suction valve fault according to claim 1, is characterized in that: described malfunction alarm limit value device (6) is single-chip microcomputer.
CN201420717668.3U 2014-11-26 2014-11-26 A kind of structure distinguishing air compressor suction valve fault Expired - Fee Related CN204267261U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420717668.3U CN204267261U (en) 2014-11-26 2014-11-26 A kind of structure distinguishing air compressor suction valve fault

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420717668.3U CN204267261U (en) 2014-11-26 2014-11-26 A kind of structure distinguishing air compressor suction valve fault

Publications (1)

Publication Number Publication Date
CN204267261U true CN204267261U (en) 2015-04-15

Family

ID=52802132

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201420717668.3U Expired - Fee Related CN204267261U (en) 2014-11-26 2014-11-26 A kind of structure distinguishing air compressor suction valve fault

Country Status (1)

Country Link
CN (1) CN204267261U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114352533A (en) * 2022-01-24 2022-04-15 南通市红星空压机配件制造有限公司 Control method for electric air inlet valve of movable air compressor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114352533A (en) * 2022-01-24 2022-04-15 南通市红星空压机配件制造有限公司 Control method for electric air inlet valve of movable air compressor
CN114352533B (en) * 2022-01-24 2023-11-21 南通市红星空压机配件制造有限公司 Control method for electric air inlet valve of mobile air compressor

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150415

Termination date: 20171126