CN204264486U - The device structure that a kind of Silica hydrogel product manufactures automatically - Google Patents
The device structure that a kind of Silica hydrogel product manufactures automatically Download PDFInfo
- Publication number
- CN204264486U CN204264486U CN201420680603.6U CN201420680603U CN204264486U CN 204264486 U CN204264486 U CN 204264486U CN 201420680603 U CN201420680603 U CN 201420680603U CN 204264486 U CN204264486 U CN 204264486U
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- sack
- silica hydrogel
- bagging apparatus
- pay
- pressure bagging
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Abstract
The utility model discloses the device structure that a kind of Silica hydrogel product manufactures automatically, comprise feeding device, pay-off, draw materials device, press bagging apparatus, perfusion Silica hydrogel device, exhaust gear, closing device, the material of at least two volume films or film patch is positioned in described feeding device respectively, the material volume of at least two-layer film or film patch kept sending in tension in pressure bagging apparatus by pay-off before pressure bagging apparatus, at least two-layer film or film patch were hot pressed into through first time the sack that opening is arranged at top by pay-off before pressure bagging apparatus, liquid-state silicon gel is injected into sack from this opening part by perfusion Silica hydrogel device, materials device is drawn to stop during drop-down for the sack seal location moved in pressure bagging apparatus, exhaust gear carries out the air in slight extruding discharge sack to the sack that Silica hydrogel is housed, first aerobic sack of row seals by pressure bagging apparatus closing device while the compacting carrying out second sack, each device operates successively in an orderly manner above.
Description
Technical field
The utility model relates to Silica hydrogel production technical field, particularly the device structure that automatically manufactures of a kind of Silica hydrogel product.
Background technology
Along with widely using of Silica hydrogel, Silica hydrogel goods favor by increasing people.Along with the loss of labour power reduces, add that the operation making Silica hydrogel goods is various, complex process, make on the make to take a lot of work, effort, time-consuming, cost is high, a lot of operation manual operation is dangerous property again, such as Silica hydrogel brassiere, Silica hydrogel breast pastes, Silica hydrogel inserted sheet, Silica hydrogel shoe-pad, Silica hydrogel arm pad, existing manufacture method is the material first by film or the laminating of film cloth, a sheet by a sheet overlapping tile from coiled strip, be cut into the square of required size, hot pressing on pressure bag machine of taking away again goes out the sack that has opening, the hot repressing had above one of sack in one's ear, the sack pressed is taken away and is adding a little oil of perfusion in Silica hydrogel machine, partial air is had to enter into inside sack when filling with oil, discharge air by hand again, take again on capper and opening is sealed, support Silica hydrogel bag.Then being installed in mould by the sack made moves to mould in baking box, is roasted into Silica hydrogel product.
Above-mentioned traditional manufacture will use much equipment, as: blanking equipment, pressure bag machine, fuel charger, capper, grilled mold tool conveyor line, use and more manually operate, as artificial cutting edge, die-filling, form removal.The time that the traditional mode of production mode of this Silica hydrogel product and equipment make the production of Silica hydrogel product spend, man power and material are more many, inefficiency, unstable product quality.
Take Silica hydrogel as the processing and fabricating product of main raw material(s), be all called Silica hydrogel goods.
Utility model content
The technical problems to be solved in the utility model is for above-mentioned the deficiencies in the prior art, the device structure that a kind of Silica hydrogel product manufactures automatically is provided, integral structure is simple and compact, low cost of manufacture, and a machine can complete multiple production technology and realize automated production, save manpower, and can enhance productivity.
For solving the problems of the technologies described above, technical solution adopted in the utility model is: the device structure that a kind of Silica hydrogel product manufactures automatically, comprises feeding device, pay-off, draws materials device, presses bagging apparatus, perfusion Silica hydrogel device, exhaust gear, closing device, the material of at least two volume films or film patch is positioned in described feeding device respectively, the material volume of at least two-layer film or film patch kept sending in tension in pressure bagging apparatus by pay-off before pressure bagging apparatus, at least two-layer film or film patch were hot pressed into through first time the sack that opening is arranged at top by pay-off before pressure bagging apparatus, liquid-state silicon gel is injected into sack from this opening part by perfusion Silica hydrogel device, materials device is drawn to stop during drop-down for the sack seal location moved in pressure bagging apparatus, exhaust gear carries out the air in slight extruding discharge sack to the sack that Silica hydrogel is housed, first aerobic sack of row seals by pressure bagging apparatus closing device while the compacting carrying out second sack, each device operates successively in an orderly manner above.
In technique scheme, also comprise hot forming die device, this hot forming die device comprises forming die, compacted under mould, locating plate and heating apparatus for baking, the sack sealed moves on compacted under mould, locating plate is driven by cylinder and is located by the sack on compacted under mould, upper forming die is driven by cylinder and is compressed by sack through locating plate, and by heating apparatus for baking by the Silica hydrogel sack curing molding of liquid state.
In technique scheme, described locating plate and compacted under mould are provided with knock hole for positioning both this and radius stay, and radius stay is arranged at compacted under mould, and knock hole is arranged at locating plate.
The beneficial effects of the utility model are: arrange by automation equipment the mode replacing original manual production operation, the cost of enhancing productivity widely, reducing complex process degree, saving personnel cost and various independent function device, for enterprise brings larger profit margin.And the utility model integral structure is simple and compact, manufacturing cost is lower, reduces the burden that enterprise produces.Due to the continuity for operation, make each operation obtain the continued access linked up, improve the stability of product design.Wherein, in pressure bagging apparatus, one set of die can carry out pressure bag and sealing simultaneously, substantially increases resource utilization and production efficiency.
Accompanying drawing explanation
Fig. 1 is integral structure schematic diagram of the present utility model;
Fig. 2 is the structural representation of the hot pressing side of mould of the present utility model;
Fig. 3 is the structural representation of hot forming die device of the present utility model;
Fig. 4 changes schematic diagram to pressing each time on the material after bag before the utility model pressure bag.
In figure, 1, feeding device; 2, pay-off; 3, Silica hydrogel device is poured into; 4, bagging apparatus is pressed; 5, exhaust gear; 6, materials device is drawn; 7, hot forming die device; 8, material volume; 9, cylinder; 11, roll shaft; 12, removable roll shaft; 26, wheel; 31, pipe; 41, mould; 42, metal sheet; 43, bag portion is pressed; 44, sealing edge; 45, planar solid plate; 46, thermal insulation layer; 51, briquetting; 71, upper forming die; 72, compacted under mould; 73, locating plate; 74, knock hole; 75, radius stay.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in further detail.
Following film or film patch referred to as material, film is film, and film patch is that film is combined with the composition of cloth.
As shown in Fig. 1,2,4, the device structure that a kind of Silica hydrogel product manufactures automatically, comprises feeding device 1, pay-off 2, draws materials device 6, presses bagging apparatus 4, perfusion Silica hydrogel device 3, exhaust gear 5, closing device, the material of at least two volume films or film patch is positioned in described feeding device 1 respectively, the material volume 8 of at least two-layer film or film patch kept sending in tension in pressure bagging apparatus 4 by pay-off 2 before pressure bagging apparatus 4, at least two-layer film or film patch were hot pressed into through first time the sack that opening is arranged at top by pay-off 2 before pressure bagging apparatus 4, liquid-state silicon gel is injected into sack from this opening part by perfusion Silica hydrogel device 3, materials device 6 is drawn to stop during drop-down for the sack seal location moved in pressure bagging apparatus 4, exhaust gear 5 carries out the air in slight extruding discharge sack to the sack that Silica hydrogel is housed, first aerobic sack of row seals by pressure bagging apparatus 4 closing device while the compacting carrying out second sack, each device operates successively in an orderly manner above.
Wherein, pay-off 2 and draw materials device 6 being made up of the wheel 26 of driven by motor all by two adjustable speeds, this connects a wheel 26 and clamps material, then feeding is carried out by driven by motor wheel 26, simultaneously lowermostly draw two of materials device 6 wheels 26 also to clamp material, then undertaken drawing material by driven by motor wheel 26, wherein said motor is stepping motor or servomotor, this motor according to the setting of the length of product certain draw material distance, arrive after this draws material distance and will stop feeding or draw material.Materials device 6 and pay-off 2 is drawn to expect and when feeding drawing respectively, keep the degree of tension of two rim charges always, accommodation zone degree of tension is realized by several roll shafts 11, one of them removable roll shaft 12 can be fixed on upper and lower slot, both sides and move up and down with drawing the material moment, when touching thoughts and feelings switch, thoughts and feelings switch pulls material to carry out feeding with regard to starting pay-off 2, does not stop circulation.
Material is delivered to pressure bagging apparatus 4 and is carried out first time and press bag by pay-off 2, presses empty bag.Wherein, pressure bagging apparatus 4 comprises metal sheet 42 and mould 41, is provided with heat-generating pipe or fever tablet in metal sheet 42, and metal sheet 42 one side has thermal insulation layer 46, and another side loads onto forming die 71 tool 41, and mould 41 is removable.Outputing the shape of required product on mould 41 top and leave the opening of note Silica hydrogel, is pressure bag portion 43; Mould 41 bottom has the sealing edge 44 sealed this opening.One of them mould 41 is driven by cylinder 9 and is carried out being hot pressed into sky sack by material.The temperature of heat-generating pipe or fever tablet is undertaken controlling suitable temperature by temp controlled meter.Arrange while for cylinder 9 or other thrust units promote mould 41 time, then another side can be designed as the planar solid plate 45 of an adjustable smoothing degree, and material or sack are pressed onto on planar solid plate 45 and carry out bag or sealing by mould 41.As above closing device and pressure bagging apparatus 4 are combined into one.
Wherein, perfusion Silica hydrogel device 3 comprises the pipe 31 for pouring into, and pipe 31 drives oscilaltion by cylinder 9, and the opening being inserted into sky sack during decline, to be injected by Silica hydrogel, rises after injection and resets.
Wherein, exhaust gear 5 comprises the briquetting 51 be oppositely arranged, and the sack that Silica hydrogel is housed not carrying out sealing is carried out slight extruding by this two briquetting 51, discharges the air in sack.Wherein one or two briquetting 51 is driven by cylinder 9.
After pressing empty bag, by paying close attention to Silica hydrogel device, the Silica hydrogel of liquid state is filled in sky sack by pipe 31, now draw materials device 6 to coordinate and draw material, the good sack of perfusion is made to move down into the position of setting, and then exhaust gear 5 moves, sack is slightly extruded, the air be equipped with in the sack of Silica hydrogel is discharged, press bagging apparatus 4 to carry out second time subsequently and press bag, make next empty sack, just the sack be vented is sealed while the empty sack of making, after having sealed, draw material next time, so routing motion is carried out in circulation successively, automatically above action is completed.
As shown in Figure 3, hot forming die device 7 comprises forming die 71, compacted under mould 72, locating plate 73 and heating apparatus for baking, the sack sealed moves on compacted under mould 72, locating plate 73 is driven by cylinder 9 and is located by the sack on compacted under mould 72, upper forming die 71 is driven by cylinder 9 and is compressed by sack through locating plate 73, and by heating apparatus for baking by the Silica hydrogel sack curing molding of liquid state.The apparatus for baking that wherein generates heat is arranged in forming die 71 and compacted under mould 72, makes forming die 71 and compacted under mould 72 tool 41 have the function of heated baking.Described locating plate 73 and compacted under mould 72 are provided with knock hole 74 for positioning both this and radius stay 75, and radius stay 75 is arranged at compacted under mould 72, and knock hole 74 is arranged at locating plate 73.
Above embodiment is just to illustrate instead of restriction the utility model, therefore all equivalences done according to the method described in the utility model patent claim change or modify, and are included in the utility model patent claim.
Claims (3)
1. the device structure that automatically manufactures of Silica hydrogel product, is characterized in that: comprise feeding device, pay-off, draw materials device, pressure bagging apparatus, perfusion Silica hydrogel device, exhaust gear, closing device, the material of at least two volume films or film patch is positioned in described feeding device respectively, the material volume of at least two-layer film or film patch kept sending in tension in pressure bagging apparatus by pay-off before pressure bagging apparatus, at least two-layer film or film patch were hot pressed into through first time the sack that opening is arranged at top by pay-off before pressure bagging apparatus, liquid-state silicon gel is injected into sack from this opening part by perfusion Silica hydrogel device, materials device is drawn to stop during drop-down for the sack seal location moved in pressure bagging apparatus, exhaust gear carries out the air in slight extruding discharge sack to the sack that Silica hydrogel is housed, first aerobic sack of row seals by pressure bagging apparatus closing device while the compacting carrying out second sack, each device operates successively in an orderly manner above.
2. the device structure that automatically manufactures of a kind of Silica hydrogel product according to claim 1, it is characterized in that: also comprise hot forming die device, this hot forming die device comprises forming die, compacted under mould, locating plate and heating apparatus for baking, the sack sealed moves on compacted under mould, locating plate is driven by cylinder and is located by the sack on compacted under mould, upper forming die is driven by cylinder and is compressed by sack through locating plate, and by heating apparatus for baking by the Silica hydrogel sack curing molding of liquid state.
3. the device structure that automatically manufactures of a kind of Silica hydrogel product according to claim 2, it is characterized in that: described locating plate and compacted under mould are provided with knock hole for positioning both this and radius stay, radius stay is arranged at compacted under mould, and knock hole is arranged at locating plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420680603.6U CN204264486U (en) | 2014-11-14 | 2014-11-14 | The device structure that a kind of Silica hydrogel product manufactures automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420680603.6U CN204264486U (en) | 2014-11-14 | 2014-11-14 | The device structure that a kind of Silica hydrogel product manufactures automatically |
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| Publication Number | Publication Date |
|---|---|
| CN204264486U true CN204264486U (en) | 2015-04-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420680603.6U Expired - Fee Related CN204264486U (en) | 2014-11-14 | 2014-11-14 | The device structure that a kind of Silica hydrogel product manufactures automatically |
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| CN (1) | CN204264486U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109515887A (en) * | 2018-11-30 | 2019-03-26 | 南安市莱康机械科技有限公司 | A kind of strawberry flavor solid beverage bottle placer with compression exhaust function |
| CN110254823A (en) * | 2019-08-07 | 2019-09-20 | 广州市九科精细化工有限公司 | A kind of fully automatic liquid material-filling technology of the package for bar shaped flexible package |
-
2014
- 2014-11-14 CN CN201420680603.6U patent/CN204264486U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109515887A (en) * | 2018-11-30 | 2019-03-26 | 南安市莱康机械科技有限公司 | A kind of strawberry flavor solid beverage bottle placer with compression exhaust function |
| CN110254823A (en) * | 2019-08-07 | 2019-09-20 | 广州市九科精细化工有限公司 | A kind of fully automatic liquid material-filling technology of the package for bar shaped flexible package |
| CN110254823B (en) * | 2019-08-07 | 2021-11-09 | 广州市九科精细化工有限公司 | Full-automatic liquid material filling and packaging process for strip-shaped flexible package |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150415 Termination date: 20161114 |