CN204257136U - Mine hoist operation training system - Google Patents

Mine hoist operation training system Download PDF

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Publication number
CN204257136U
CN204257136U CN201420614457.7U CN201420614457U CN204257136U CN 204257136 U CN204257136 U CN 204257136U CN 201420614457 U CN201420614457 U CN 201420614457U CN 204257136 U CN204257136 U CN 204257136U
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China
Prior art keywords
button
panel
mine hoist
plc
display panel
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Expired - Fee Related
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CN201420614457.7U
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Chinese (zh)
Inventor
刘海宽
叶学辉
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Jiangsu Normal University
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Jiangsu Normal University
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Abstract

A kind of mine hoist operation training system, is applicable to use the training of mine hoist operative employee.Comprise the mine hoist training on operation device and master system that are interconnected communication connection, comprise master control panel and PLC module, master control panel is by guidance panel, display panel and alarm panel are formed, the input end of PLC module is connected with the output terminal of guidance panel, the output terminal of PLC module is connected with the input end of alarm panel with display panel respectively, described guidance panel comprises the button groups of simulation mine hoist operation, combined switch and operating grip, described display panel comprises pilot lamp, depth indicator and instrument group, described alarm panel comprises deceleration hummer and alarm buzzer.Its operation is directly perceived, and cost is low, easy to use, and result of training is good, has popularization widely.

Description

Mine hoist operation training system
Technical field
The utility model relates to a kind of operation training system, is particularly useful for a kind of mine hoist training system for using when mine hoist operator training and examination.
Background technology
The composition of mine hoisting system mainly comprises: several parts such as hoisting conveyance, roller, wire rope, speed reduction unit, derrick, dragging motor, control panel and clamping device.Present mine hoist training is mainly still by utilizing old hoister to give training.Hoister trainee operates button, handle and the combined switch on operator's console by signal lamp, panel board and the depth indicator observed on operator's console, and then coordinating by motor and clamping device, realize the object of the normal operation controlling hoister.
Existing training system needs to provide speed parameter and displacement parameter by the running of true motor, compares power consumption; Operator's console intuitively can not show ruuning situation; Do not monitor by computer; Defencive function cannot be demonstrated intuitively, and some faults of hoister cannot be simulated; Some still utilizes traditional control relay circuit to make, and the hoister control mode difference of reality is larger; Equipment volume is huge, and automatization level is not high, operates loaded down with trivial details, complicated, and training difficulty is comparatively large, thus makes student be not easy in a short time to grasp and operation, does not therefore reach good result of training.
Summary of the invention
The purpose of this utility model solves the problem, there is provided a kind of structure simple, easy to use, the basic operation of the true hoister of situation Imitating and the malfunction of hoister of motor rotation can not used, the mine hoist operation training system that simultaneously can record in host computer.
For realizing above-mentioned technical purpose: mine hoist operation training system of the present utility model, comprise the mine hoist training on operation device and master system that are interconnected communication, the printer that master system comprises host computer and is connected with host computer, it is characterized in that: described mine hoist training on operation device comprises master control panel and PLC module, master control panel is by guidance panel, display panel and alarm panel are formed, the input end of PLC module is connected with the output terminal of guidance panel, the output terminal of PLC module is connected with the input end of alarm panel with display panel respectively, described guidance panel comprises the button groups of simulation mine hoist operation, combined switch and operating grip, described display panel comprises pilot lamp, depth indicator and instrument group, described alarm panel comprises deceleration hummer and alarm buzzer, described PLC module comprises by the interconnective PLC unit one of RS485 and PLC unit two, and PLC unit one model is mitsubishi FX2N-32MR, PLC unit two model is mitsubishi FX2N-64MR,
Panel board in described display panel comprises high-tension voltmeter, brake current table, lubrication pressure table, braking oil pressure table, and test the speed voltage table, armature supply table, armature voltage table and field supply table; The operating grip of guidance panel comprises mainly makes handle and brake handle; Button groups comprises driving button, stop button, forward button, reversing button, direction disengage button, operator's console scram button, high-voltage trip button, opens opening button, fast on/off switch button, Hydraulic Station start button, Hydraulic Station stop button, lubrication station start button, lubrication station stop button, main air blower start button, main air blower stop button, current transformer start button and current transformer stop button soon; Combined switch comprises automatic/hand change-over switch, crash start switch, working method change-over switch, pulleying reset switch;
Beneficial effect: mine hoist operation training system of the present utility model passes through PLC module, when not using motor rotation by the guidance panel that is connected with PLC module and the basic operation of display panel Reality simulation hoister and the malfunction of hoister, rely on the situation of PLC module simulated machine running, reduce the energy resource consumption of training, also improve the security of training simultaneously, prevent the extra cost that actual use mine hoist brings due to misoperation or equipment loss, this device can also simulate the malfunction that hoister runs in addition.Its operation is directly perceived, and cost is low, easy to use, and result of training is good, has popularization widely.
accompanying drawing illustrates:
Fig. 1 is structured flowchart of the present utility model.
Fig. 2 is the circuit diagram of PLC unit one of the present utility model.
Fig. 3 is the circuit diagram of PLC unit two of the present utility model.
Fig. 4 is instrument group circuit diagram of the present utility model.
Embodiment
Below in conjunction with accompanying drawing, enforcement of the present utility model is further described:
As shown in Figure 1, mine hoist operation training system of the present utility model, comprise the mine hoist training on operation device and master system that are interconnected communication connection, the printer that master system comprises host computer and is connected with host computer, it is characterized in that: described mine hoist training on operation device comprises master control panel and PLC module, described PLC module comprises by the interconnective PLC unit one of RS485 and PLC unit two, and PLC unit one model is mitsubishi FX2N-32MR, PLC unit two model is mitsubishi FX2N-64MR, master control panel is by guidance panel, display panel and alarm panel are formed, the input end of PLC module is connected with the output terminal of guidance panel, the output terminal of PLC module is connected with the input end of alarm panel with display panel respectively, described guidance panel comprises the button groups of simulation mine hoist operation, combined switch and operating grip, button groups comprises driving button, stop button, forward button, reversing button, direction disengage button, operator's console scram button, high-voltage trip button, open opening button soon, fast on/off switch button, Hydraulic Station start button, Hydraulic Station stop button, lubrication station start button, lubrication station stop button, main air blower start button, main air blower stop button, current transformer start button and current transformer stop button, combined switch comprises automatic/hand change-over switch, crash start switch, working method change-over switch, pulleying reset switch, operating grip comprises mainly makes handle and brake handle, described display panel comprises pilot lamp, depth indicator and instrument group, and wherein panel board comprises high-tension voltmeter, brake current table, lubrication pressure table, braking oil pressure table, and test the speed voltage table, armature supply table, armature voltage table and field supply table, described alarm panel comprises deceleration hummer and alarm buzzer.
During work, emergent stop signal open circuit, the open circuit of high-voltage trip signal, fast on/off switch, Hydraulic Station startup, lubrication station startup, main air blower are started and current transformer enabled instruction input PLC module by mine hoist guidance panel by operator, corresponding run indicator can light automatically, lubrication pressure table, braking oil pressure table and high-tension voltmeter then the analog information built-in according to PLC can point to corresponding parameter, then PLC allows hoister to start.When mode of operation and driving direction also choose, after pressing driving button, PLC module obtains armature supply that speed that hoister runs and displacement and direct current generator runs and armature voltage by by calling inner speed operation curve function and motor operation curve function, in addition stop, reduce-speed sign all realizes controlling by calling speed operation curve function and motor operation curve function, described speed operation curve function and motor operation curve function are prior art.Rate signal, with the pattern of the voltage signal of 0 ~ 10V, outputs to testing the speed on voltage table in display panel by D/A module.Armature current signal is with the pattern of the current signal of 4 ~ 20mA, armature supply table in display panel is outputted to by D/A module, after armature voltage signal outputs to 300V rearrangeable switch power supply with the pattern of the voltage signal of 0 ~ 5V by D/A module, then output to armature voltage table with the pattern of 0 ~ 300V voltage signal.Driving direction and displacement signal then can output to depth indicator by PLC output port.When hoister operation is broken down, alarm sound can send fault alarm sound.When hoister runs slowly, the deceleration sound can send deceleration chimes of doom.Meanwhile, the operator of upper monitoring computing machine can by the monitoring of MCGS realization to operator's console, and MCGS is for Fast Construction and the configuration software generating Monitor Computer Control System, understands every operating index of operator's console in real time.Above-mentioned workflow is only for the supplementary notes of the application's apparatus structure, and the software approach related to is prior art, the application's protective device structure itself.
As shown in Figure 2, PLC unit one is the mitsubishi FX2N-32MR of 16 input ends and 16 output terminals, X0 ~ X7 port of PLC unit one and X10 ~ X13 port successively with current transformer start button K1, current transformer stop button K2, main air blower start button K3, main air blower stop button K4, lubrication station start button K5, lubrication station stop button K6, Hydraulic Station start button K7, Hydraulic Station stop button K8, opens opening button K9 soon, fast on/off switch button K10, operator's console scram button S7 and high-voltage trip button are connected S8.Y0 ~ Y7 port of PLC unit one and Y10 ~ Y11 port attended operation pilot lamp L1 ~ L5 and L16 ~ L20 respectively.PLC unit one is connected with the pin KA1 ~ KA6 of auxiliary reclay by Y12 ~ Y17 port.PLC unit one and PLC unit two are connected by FX2N-485BD and realize communication.
As shown in Figure 3, PLC unit two is the mitsubishi FX2N-64MR of 32 input ends and 32 output terminals, connects the FX2N-4DA of FX2N-EY and four analog output of 16 output terminals simultaneously.X0 ~ X1 port of PLC unit two makes handle forward run relay port KA7 with main respectively and main order is lever operatedly oppositely connected to running relay port KA8.The X26 port of PLC unit two is connected with the port KA9 of brake handle braking relay.Port x 10 ~ the X11 of PLC unit two is connected with automatic/hand changing-over combined switching SA2.1.Port x 10 ~ the X11 of PLC unit two is connected with automatic/hand changing-over combined switching SA2.1.Port x 12 ~ the X13 of PLC unit two is connected with emergent driving combined switch SA2.2.Port x 14 ~ the X17 of PLC unit two is connected with working method combined switch SA2.3.Port x 34 ~ the X35 of PLC unit two is connected with pulleying reset combined switch SA3.3.Port x 20 ~ the X25 of PLC unit two respectively with driving button S1, stop button S2, select forward button S3, select reversing button S4, direction disengage button S5, trouble shooting button S6.Port Y0 ~ Y7, the Y10 ~ Y12 of PLC unit two, Y15 ~ Y17 and Y20 ~ Y26 port be the L6 ~ L15 of attended operation pilot lamp and L21 ~ L30 successively.The port Y13 of PLC unit two is connected with auxiliary reclay KA7.Port Y14 and the port Y27 of PLC unit two are connected hummer deceleration sound A1 and alarm sound A2 respectively.Port Y30 ~ Y37, the Y40 ~ Y17 of PLC unit two and Y50 ~ Y57 connect winding displacement port one successively, winding displacement port two is connected with depth indicator with winding displacement port three winding displacement port.
Auxiliary reclay KA1 ~ KA5 controls path and the open circuit of high-tension voltmeter, brake current table, lubrication pressure table, braking oil pressure table and field supply table respectively.Auxiliary reclay KA6 ~ KA7 controls the forward and oppositely of armature voltage table, armature supply table and the voltage table that tests the speed respectively.Main make handle control proximity switch 1 and proximity switch 2 control respectively main make handle forward run relay K A7 and main make lever operated oppositely to the break-make running relay K A8.The proximity switch 3 that brake handle controls controls the break-make of brake handle braking relay KA9.The Switching Power Supply of two 5V provides the DC voltage of 5V and 10V for hoister training system.The Switching Power Supply of 24V is that hoister training system provides 24V DC voltage.0 ~ 300V the Switching Power Supply controlled by the third channel VOUT3 of D/A module FX2N-4DA provides 0 ~ 300V adjustable dc voltage for armature supply table.
Be illustrated in figure 4 instrument group circuit diagram, be prior art, be connected with PLC module by input/output terminal.

Claims (5)

1. a mine hoist operation training system, comprise master system and the mine hoist training on operation device communicated with it, the printer that master system comprises host computer and is connected with host computer, it is characterized in that: described mine hoist training on operation device comprises master control panel and PLC module, master control panel is by guidance panel, display panel and alarm panel are formed, the input end of PLC module is connected with the output terminal of guidance panel, the output terminal of PLC module is connected with the input end of alarm panel with display panel respectively, described guidance panel comprises the button groups of simulation mine hoist operation, combined switch and operating grip, described display panel comprises pilot lamp, depth indicator and instrument group, described alarm panel comprises deceleration hummer and alarm buzzer.
2. mine hoist operation training system according to claim 1, it is characterized in that: described PLC module comprises by the interconnective PLC unit one of FX2N-485BD and PLC unit two, PLC unit one model is mitsubishi FX2N-32MR, PLC unit two model is mitsubishi FX2N-64MR.
3. mine hoist operation training system according to claim 1, is characterized in that: the panel board in described display panel comprises high-tension voltmeter, brake current table, lubrication pressure table, braking oil pressure table, test the speed voltage table, armature supply table, armature voltage table and field supply table; The operating grip of guidance panel comprises mainly makes handle and brake handle; Button groups comprises driving button, stop button, forward button, reversing button, direction disengage button, operator's console scram button, high-voltage trip button, opens opening button, fast on/off switch button, Hydraulic Station start button, Hydraulic Station stop button, lubrication station start button, lubrication station stop button, main air blower start button, main air blower stop button, current transformer start button and current transformer stop button soon; Combined switch comprises automatic/hand change-over switch, crash start switch, working method change-over switch, pulleying reset switch.
4. mine hoist operation training system according to claim 1, is characterized in that: be connected with D/A module and relay between described PLC module and display panel.
5. mine hoist operation training system according to claim 4, is characterized in that: described D/A module model is FX2N-4DA, and relay model is FX2N-EY.
CN201420614457.7U 2014-10-22 2014-10-22 Mine hoist operation training system Expired - Fee Related CN204257136U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420614457.7U CN204257136U (en) 2014-10-22 2014-10-22 Mine hoist operation training system

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Application Number Priority Date Filing Date Title
CN201420614457.7U CN204257136U (en) 2014-10-22 2014-10-22 Mine hoist operation training system

Publications (1)

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CN204257136U true CN204257136U (en) 2015-04-08

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104332105A (en) * 2014-10-22 2015-02-04 江苏师范大学 Operation training system and method of mine hoist
CN104952348A (en) * 2015-04-20 2015-09-30 淮北朔里矿业有限责任公司 Coal mine hoist simulation training device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104332105A (en) * 2014-10-22 2015-02-04 江苏师范大学 Operation training system and method of mine hoist
CN104952348A (en) * 2015-04-20 2015-09-30 淮北朔里矿业有限责任公司 Coal mine hoist simulation training device

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20150408

Termination date: 20171022