CN204253162U - A kind of diesel generating set radiation fan arrangements for speed regulation - Google Patents
A kind of diesel generating set radiation fan arrangements for speed regulation Download PDFInfo
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- CN204253162U CN204253162U CN201420649042.3U CN201420649042U CN204253162U CN 204253162 U CN204253162 U CN 204253162U CN 201420649042 U CN201420649042 U CN 201420649042U CN 204253162 U CN204253162 U CN 204253162U
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Abstract
The utility model discloses a kind of diesel generating set radiation fan arrangements for speed regulation in diesel generator field, comprise a signal picker, one piece of single-chip microcomputer with pwm signal driver, and a silicon oil filled fan clutch, radiation fan is fixed on silicon oil filled fan clutch, by the described single-chip microcomputer with pwm signal driver and an electromagnetic coil, control the opening and closing of the oil outlet on silicon oil filled fan clutch between shoe cream room and active chamber, control the amount entering the silicone oil in active chamber from shoe cream room, realize silicon oil filled fan clutch cooling water tank end driven member and diesel engine end driven member, and the control of the relative rotation speed between driving disc, thus realize diesel generating set radiation fan arrangements for speed regulation radiating fan rotation speed being carried out to step-less adjustment.Its technique effect is: it can carry out step-less adjustment in realization to radiating fan rotation speed, under the prerequisite that cooling water tank is lowered the temperature, and the working life of reducing the oil consumption of diesel generating set, reducing the discharge of diesel generating set, extending diesel generating set.
Description
Technical field
The utility model relates to a kind of diesel generating set radiation fan arrangements for speed regulation in diesel generator field.
Background technique
The normal ventilating and cooling of diesel generating set ensures that diesel generating set exports the necessary condition of rated power.The cooling of conventional fry dried food ingredients group of motors mainly cools cooling water tank by the radiation fan of oil pumping unit front end, radiating fan rotation speed remains unchanged, the ventilation of radiation fan presses the maximum heat dissipating capacity design of diesel engine, and its power consumption accounts for about 5% of diesel engine output power.In the north, winter is cold, and temperature reaches subzero 35 DEG C, and when diesel generating set starts, radiation fan sucks a large amount of cool air from machine room, is unfavorable for the insulation of machine room and the warming-up of diesel engine.The damage that in machine room, the quenching of temperature also can cause some equipment, as to low temperature than more sensitive parts, as the water pipe in machine room, oil pipe etc.
Some high-power diesel generator set adopt hydraulic couplers to carry out step-less adjustment to radiation fan.Hydraulic couplers, belong to the controlling speed control device of loss power, the power loss in operation process can become heat, so not energy-conservation.And its structural volume is bigger than normal, change comparatively large during layout to set structure, deployment cost is also large.According to the policy that national energy-saving reduces discharging, hydraulic couplers has been not suitable for existing market and has used.
Model utility content
The purpose of this utility model is to overcome the deficiencies in the prior art, a kind of diesel generating set radiation fan arrangements for speed regulation are provided, it can carry out step-less adjustment in realization to radiating fan rotation speed, under the prerequisite that cooling water tank is lowered the temperature, reduce the oil consumption of diesel generating set, reduce the discharge of diesel generating set, extend the working life of diesel generating set.
A kind of technological scheme realizing above-mentioned purpose is: a kind of diesel generating set radiation fan arrangements for speed regulation, comprise single-chip microcomputer, signal picker and silicon oil filled fan clutch, described single-chip microcomputer is provided with pwm signal driver, and described signal picker connects described single-chip microcomputer;
Described silicon oil filled fan clutch comprises cooling water tank end driven member, diesel engine end driven member, driving disc, live axle, described radiation fan is fixed on the exterior edge face of described cooling water tank end driven member, and described driving disc is coaxially between described cooling water tank end driven member and described diesel engine end driven member;
Between described cooling water tank end driven member and described driving disc, and between described diesel engine end driven member and described driving disc, form the maze trough of annular; Described diesel engine end driven member is positioned at described maze trough radially inner side and the active chamber be communicated with described maze trough with yet forms both between described driving disc, also shoe cream room is provided with in described diesel engine end driven member, be communicated with by oil outlet between described shoe cream room with described active chamber, described oil outlet, by one piece of valve block closure or openness, described diesel engine end driven member is also provided with the drainback passage being communicated with described maze trough and described shoe cream room;
The exterior edge face of described diesel engine end driven member is provided with electromagnetic coil, and described electromagnetic coil is connected with the pwm signal driver on described single-chip microcomputer.
Further, between described signal picker and described single-chip microcomputer, the pwm signal driver of described single-chip microcomputer is all connected by integrating control cable with between described electromagnetic coil.
Further, described valve block is positioned at the side that described oil outlet is connected with described active chamber, and described valve block is provided with the valve rod that is stretched into described shoe cream room.
Further, described single-chip microcomputer is AT89C51 type single-chip microcomputer.
Further, also Drive Protecting Circuit is provided with in described single-chip microcomputer.
Have employed the technological scheme of a kind of diesel generating set radiation fan arrangements for speed regulation of the present utility model, be fixed on silicon oil filled fan clutch by radiation fan, by described the single-chip microcomputer with pwm signal driver and an electromagnetic coil, control the opening and closing of the oil outlet on silicon oil filled fan clutch between shoe cream room and active chamber, control the amount entering the silicone oil in active chamber from shoe cream room, realize silicon oil filled fan clutch cooling water tank end driven member and diesel engine end driven member, and the control of the relative rotation speed between driving disc, thus realize the technological scheme of diesel generating set radiation fan arrangements for speed regulation radiating fan rotation speed being carried out to step-less adjustment.Its technique effect is: it can carry out step-less adjustment in realization to radiating fan rotation speed, under the prerequisite that cooling water tank is lowered the temperature, and the working life of reducing the oil consumption of diesel generating set, reducing the discharge of diesel generating set, extending diesel generating set.
Accompanying drawing explanation
Fig. 1 is the structural representation of the diesel generating set adopting a kind of diesel generating set radiation fan arrangements for speed regulation of the present utility model.
Fig. 2 is the composition frame chart of a kind of diesel generating set radiation fan arrangements for speed regulation of the present utility model.
Fig. 3 is the side view of silicon oil filled fan clutch in a kind of diesel generating set radiation fan arrangements for speed regulation of the present utility model.
Fig. 4 is the technique effect figure of a kind of diesel generating set radiation fan arrangements for speed regulation of the present utility model.
Embodiment
Refer to Fig. 1, inventor people of the present utility model, in order to understand the technical solution of the utility model better, below by embodiment particularly, and is described in detail by reference to the accompanying drawings:
Refer to Fig. 1, the diesel generating set of a kind of diesel generating set radiation fan arrangements for speed regulation of the present utility model is adopted to comprise: base 1, Diesel Driven wheel 2, silicon oil filled fan clutch 3, cooling water tank 4, radiation fan 5, diesel engine follower 6, drivign belt 7, single-chip microcomputer 8, diesel engine 9, integrating control cable 10, signal picker 11, generator 12 and generator set controller 13.Cooling water tank 4, diesel engine 9 and generator 12 are fixed on the end face of base 1 successively along the axis of base 1.Diesel Driven wheel 2 drives diesel engine follower 6 to rotate by drivign belt 7, thus drives the work of diesel engine 9 and generator 12.Generator set controller 13 is for controlling the output power of generator 12.Radiation fan 5, silicon oil filled fan clutch 3 and diesel engine follower 6 coaxially connect successively between cooling water tank 4 and diesel engine 9.Silicon oil filled fan clutch 3 is called diesel engine end towards one end of diesel engine follower 6, and the one end that connects with radiation fan 5 is called cooling water tank end.
Refer to Fig. 2 and Fig. 3, wherein a kind of diesel generating set radiation fan arrangements for speed regulation of the present utility model comprise a silicon oil filled fan clutch 3, and realize the step-less adjustment to radiation fan in diesel generating set 5 rotating speed by silicon oil filled fan clutch 3.Wherein, silicon oil filled fan clutch 3, comprises cooling water tank end driven member 31, diesel engine end driven member 32, driving disc 33 and live axle 34.The opening end of cooling water tank end driven member 31 and the open end opposite of diesel engine end driven member 32 are mutually socketed and fix.Driving disc 33 is coaxially between cooling water tank end driven member 31 and diesel engine end driven member 32.Live axle 34 vertically runs through cooling water tank end driven member 31, driving disc 33 and diesel engine end driven member 32 radial center successively, and fix with the radial center of driving disc 33, live axle 34 is connected with diesel engine follower 6, drives the rotation of driving disc 33 under the drive of diesel engine follower 6.Radiation fan 5 is fixed with the exterior edge face of cooling water tank driven member 31.Between driving disc 33 and cooling water tank end driven member 31, and between driving disc 33 and diesel engine end driven member 32, form the maze trough 301 of annular.The active chamber 302 being positioned at maze trough 301 radially inner side is yet forms both between driving disc 33 and cooling water tank end driven member 31.The shoe cream room 303 for storing silicone oil is also provided with in diesel engine end driven member 32.Be communicated with by oil outlet 321 between active chamber 302 with shoe cream room 303.One end that oil outlet 321 is connected with active chamber 302 is provided with a valve block 35 oil outlet 321 can closed, and valve block 35 is provided with the valve rod 351 that is stretched into shoe cream room 303.An electromagnetic coil 36 exterior edge face of diesel engine end driven member 32 is equipped with, electromagnetic coil 36 is under the driving of PWM (pulsewidth modulation) signal, stretching of actuate valve stem 351, and then band moving valve plate 35, control the opening and closing of oil outlet 321, thus control the fuel delivery of shoe cream room 303 to active chamber 302, and then control the amount of silicone oil in maze trough 301, silicone oil in maze trough 301 is more, cooling water tank end driven member 31, diesel engine end driven member 32 is faster relative to the rotating speed of driving disc 33, realize the control relative to the rotating speed of driving disc 33 of the cooling water tank end driven member 31 of silicon oil filled fan clutch 3 and diesel engine end driven member 32, thus the control realized radiation fan 5 rotating speed.In diesel engine end driven member 32, be also provided with the drainback passage 322 that is communicated with maze trough 301 and shoe cream room 303, one end connected with maze trough 301 of drainback passage 322 is on the excircle of maze trough 301.Drainback passage 322, makes the silicone oil in maze trough 301 be back in shoe cream room 303, forms the circulation of silicone oil.
A kind of diesel generating set radiation fan arrangements for speed regulation of the present utility model also comprise single-chip microcomputer 8 and signal picker 11, single-chip microcomputer 8 is connected by integrating control cable 10 with signal picker 11, single-chip microcomputer 8 is provided with a pwm signal driver 81, and pwm signal driver 81 is connected by integrating control cable 10 with the electromagnetic coil 36 on silicon oil filled fan clutch 3.The single-chip microcomputer 8 adopted in the utility model is AT89C51 type single-chip microcomputer, this single-chip microcomputer 8 is a kind of single-chip microcomputers being integrated with pwm signal driver 81, modulated by the pulsewidth of the pulse-width signal exported pwm signal driver 81, actuate valve stem 351, valve block 35 is driven by valve rod 351, realize the control to the oil outlet 321 opening and closing time, final realization is to the cooling water tank end driven member 31 of silicon oil filled fan clutch 3 and diesel engine end driven member 32, and the adjustment of relative rotation speed between driving disc 33, and the adjustment of radiation fan 5 rotating speed.
During diesel generating set start, when diesel engine 9 temperature is lower, single-chip microcomputer 8 controls electromagnetic coil 36 by pwm signal driver 81 and disconnects, and controls valve block 35 and is in closed condition, namely valve block 35 closes oil outlet 321, and the silicone oil in shoe cream room 303 cannot enter active chamber 302.Driving disc 33 effectively cannot be engaged by silicone oil with cooling water tank end driven member 31 and diesel engine end driven member 32, and now silicon oil filled fan clutch 3 is in separated state.After diesel engine 9 runs heating, single-chip microcomputer 8, by pwm signal driver 81, controls electromagnetic coil 36 adhesive, and control valve block 35 and open oil outlet 321, the silicone oil in shoe cream room 303 enters active chamber 302 and maze trough 301.Because silicone oil has very large viscosity, therefore driving disc 33 engages with cooling water tank end driven member 31 and diesel engine end driven member 32 by silicone oil, drive radiation fan 5 High Rotation Speed, the temperature of cooling water tank 4 is higher, the time that valve block 35 is opened is longer, the time of closing is shorter, the silicone oil entering active chamber 302 and maze trough 301 is more, the rotating speed of cooling water tank end driven member 31 and the relative driving disc 33 of diesel engine end driven member 32 is faster, radiation fan 5 rotating speed is faster, thus effective cooling diesel generating set, and the temperature of cooling liquid in cooling water tank 4 is effectively reduced.Signal picker 11 is by the sensor in radiation fan 5 and cooling water tank 4, gather coolant temperature in radiation fan 5 rotating speed and cooling water tank 4, continue to transmit coolant temperature and radiation fan 5 rotary speed information to single-chip microcomputer 8, single-chip microcomputer 8 controls the switch of valve block 35 by pwm signal driver 81, fine adjustment enters the amount of the silicone oil of active chamber 302, reaches the object to radiation fan 5 intelligent speed-regulating.Silicon oil filled fan clutch 3 is exactly the associated change realizing radiation fan 5 rotating speed and diesel engine 9 like this.
A kind of diesel generating set radiation fan arrangements for speed regulation of the present utility model, by single-chip microcomputer 8 and silicon oil filled fan clutch 3, control the rotating speed of radiation fan 5.Signal picker 11 is also the electronic Control for Diesel Engine device of diesel generating set simultaneously, while the every technical parameter gathering diesel engine 9 operation, to oil spout and the rotational speed regulation of diesel engine 9.Silicon oil filled fan clutch 3, by the pwm signal driver 81 on single-chip microcomputer 8 and single-chip microcomputer 8, drives electromagnetic coil 36 and valve block 35, controls the closure or openness of oil outlet 321, regulates the amount entering the silicone oil of active chamber 302 and maze trough 301.Single-chip microcomputer 8 is by the communication with signal picker 11, read freezing mixture in cooling water tank 4 temperature and and the data such as radiation fan 5 rotating speed, and convert thereof into as corresponding PWM (pulsewidth modulation) signal, exported by pwm signal driver 81, control the adhesive of the electromagnetic coil 36 of silicon oil filled fan clutch 3, thus regulate opening time and the shut-in time of valve block 35, control the amount that silicone oil enters active chamber 302, step-less adjustment is carried out to the cooling water tank end driven member 31 of silicon oil filled fan clutch 3 and the rotating speed of diesel engine end driven member 32, final realization is to the step-less adjustment of radiation fan 5 rotating speed and the control to diesel generating set heating, thus reach automatic control and energy-conservation object.Wherein, in cooling water tank 4, coolant temperature is higher, and the opening time of valve block 35 is longer.Shut-in time is shorter, and the silicone oil entering active chamber 302 and maze trough 301 is more, and radiation fan 5 rotating speed is faster.
In addition; Drive Protecting Circuit 82 is also provided with in single-chip microcomputer 8; once whole system circuit breaks down; system can cut off contacting between silicon oil filled fan clutch 3 and signal picker 11 automatically; thus the oil outlet 321 of silicon oil filled fan clutch 3 is often opened; radiation fan 5, with fixed rotating speed full-speed operation, ensures the normal work of unit.
The technique effect of diesel generating set radiation fan arrangements for speed regulation is shown in accompanying drawing 4 and table 1.
Certain model diesel generating set, rated output power 2000kW, fan attachment rotating speed 1500rpm, radiation fan 5 consumes diesel engine power 75kW.Have employed two groups of a kind of diesel generating set radiation fan arrangements for speed regulation of the present utility model, two groups of radiation fans 5 of configuration and the total power consumption of silicon oil filled fan clutch 3 power consumption are 68kW, often organize 34kW, when full speed running than originally more energy-conservation 10%.When being in the diesel generating set initial start of cold state, silicon oil filled fan clutch 3 is in separated state, and the rotating speed of radiation fan 5 only has 350rpm, the total power consumption of two radiation fans 5 only has 4kW, energy-saving effect clearly, also makes the quick heat engine of diesel engine simultaneously, reduces mechanical wear.The temperature of machine room can be kept under the environment in north winter.When diesel generating set 4 operates in non-full load condition, the temperature of diesel engine 9 also can decline, and at this moment radiation fan 5 synchronization declines, and radiation fan 5 consumed power declines.When diesel generating set operates in 75% load, radiation fan 5 rotating speed drops to 1270rpm, the consumed power 26kW of every platform radiation fan 5; When diesel generating set operates in 50% load, radiation fan 5 rotating speed drops to 910rpm, and the consumed power of every platform radiation fan 5 is 13.3kW.Along with the decline of radiation fan 5 rotating speed, the noise also corresponding decline that diesel generating set runs, the noise decline 3-5dB outside a meter.
Table 1 diesel generating set cooling water tank temperature, radiation fan and silicon oil filled fan clutch power consumption, with radiating fan rotation speed plotted curve
Diesel generating set radiation fan arrangements for speed regulation can reduce the working life of oil consumption, emissions reduction, prolongation diesel generating set, have good economic benefit and social benefit.
Those of ordinary skill in the art will be appreciated that, above embodiment is only used to the utility model is described, and be not used as restriction of the present utility model, as long as in spirit of the present utility model, all will drop in Claims scope of the present utility model the change of the above embodiment, modification.
Claims (5)
1. diesel generating set radiation fan arrangements for speed regulation, comprise single-chip microcomputer and signal picker, and described single-chip microcomputer is provided with pwm signal driver, and described signal picker connects described single-chip microcomputer, it is characterized in that:
These radiation fan arrangements for speed regulation also comprise silicon oil filled fan clutch, described silicon oil filled fan clutch comprises cooling water tank end driven member, diesel engine end driven member, driving disc, live axle, described radiation fan is fixed on the exterior edge face of described cooling water tank end driven member, and described driving disc is coaxially between described cooling water tank end driven member and described diesel engine end driven member;
Between described cooling water tank end driven member and described driving disc, and between described diesel engine end driven member and described driving disc, form the maze trough of annular; Described diesel engine end driven member is positioned at described maze trough radially inner side and the active chamber be communicated with described maze trough with yet forms both between described driving disc, also shoe cream room is provided with in described diesel engine end driven member, be communicated with by oil outlet between described shoe cream room with described active chamber, described oil outlet, by one piece of valve block closure or openness, described diesel engine end driven member is also provided with the drainback passage being communicated with described maze trough and described shoe cream room;
The exterior edge face of described diesel engine end driven member is provided with electromagnetic coil, and described electromagnetic coil is connected with the pwm signal driver on described single-chip microcomputer.
2. a kind of diesel generating set radiation fan arrangements for speed regulation according to claim 1, it is characterized in that: between described signal picker and described single-chip microcomputer, the pwm signal driver of described single-chip microcomputer is all connected by integrating control cable with between described electromagnetic coil.
3. a kind of diesel generating set radiation fan arrangements for speed regulation according to claim 1, it is characterized in that: described valve block is positioned at the side that described oil outlet is connected with described active chamber, described valve block is provided with the valve rod that is stretched into described shoe cream room.
4. a kind of diesel generating set radiation fan arrangements for speed regulation according to claim 1, is characterized in that: described single-chip microcomputer is AT89C51 type single-chip microcomputer.
5. a kind of diesel generating set radiation fan arrangements for speed regulation according to claim 1, is characterized in that: described single-chip microcomputer is also provided with Drive Protecting Circuit.
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| CN201420649042.3U CN204253162U (en) | 2014-11-03 | 2014-11-03 | A kind of diesel generating set radiation fan arrangements for speed regulation |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104314661A (en) * | 2014-11-03 | 2015-01-28 | 上海科泰电源股份有限公司 | Cooling fan speed adjusting device of diesel generating set |
| CN105756767A (en) * | 2016-03-10 | 2016-07-13 | 优数通（北京）科技有限公司 | Control system and method capable of realizing stepless speed regulation of engine cooling fan |
| CN110566334A (en) * | 2019-08-23 | 2019-12-13 | 苏州人和汽车科技有限公司 | Multi-sensing coupling engine temperature control system |
| CN110685936A (en) * | 2019-08-23 | 2020-01-14 | 苏州人和汽车科技有限公司 | Stepless speed regulating fan control system |
| CN114810401A (en) * | 2022-06-02 | 2022-07-29 | 常州大道机械有限公司 | Diesel generator control system and diesel generator |
-
2014
- 2014-11-03 CN CN201420649042.3U patent/CN204253162U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104314661A (en) * | 2014-11-03 | 2015-01-28 | 上海科泰电源股份有限公司 | Cooling fan speed adjusting device of diesel generating set |
| CN105756767A (en) * | 2016-03-10 | 2016-07-13 | 优数通（北京）科技有限公司 | Control system and method capable of realizing stepless speed regulation of engine cooling fan |
| CN110566334A (en) * | 2019-08-23 | 2019-12-13 | 苏州人和汽车科技有限公司 | Multi-sensing coupling engine temperature control system |
| CN110685936A (en) * | 2019-08-23 | 2020-01-14 | 苏州人和汽车科技有限公司 | Stepless speed regulating fan control system |
| CN114810401A (en) * | 2022-06-02 | 2022-07-29 | 常州大道机械有限公司 | Diesel generator control system and diesel generator |
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Address after: Qingpu Tianchen road 201712 Shanghai City Park of Zhangjiang High tech Zone No. 1633 Patentee after: Shanghai Cooltech Power Co., Ltd. Address before: 201703 Shanghai City Industrial Park, Qingpu District Songhua Road No. 688 Patentee before: Shanghai Cooltech Power Co., Ltd. |