CN204252502U - A kind of full-automatic paving ceramic exterior wall brick system - Google Patents

Abstract

The utility model discloses a fully automatic paving and pasting ceramic exterior wall brick system, comprising: a wall brick transportation assembly line (6) on which there is a wall brick carrying tray (1) corresponding to the wall brick grabbing manipulator (2), the manipulator (2) Vacuum tube (7), cylinder (5), positioning plate (8), suction nozzle plate (4) and suction nozzle (3) are installed in sequence on it, and the characteristic is that the suction nozzle (3) is a The air structure, the position of the suction nozzle plate (4) on the positioning plate (8) is adjustable, and an auxiliary air inlet device is added when breaking the vacuum, so as to fundamentally solve the problems caused by the suction cup of the manipulator in the process of sucking small external wall bricks and placing bricks. The resulting uneven force and the problem of torque and torque imbalance.

Description

A fully automatic system for laying ceramic exterior wall tiles

[ technical field

The utility model relates to the field of tile manufacture, in particular to a fully automatic system for paving ceramic exterior wall tiles.

Background technique

With the rapid development of the economy, the ceramic industry, as an important livelihood industry of our country's economy, has become increasingly competitive, especially in terms of product quality, price and core technology development and application fields; It is necessary to improve the independent innovation ability and innovation speed, improve the level of equipment, technical equipment and the application level of digestion and absorption; although the manipulator suction cup has been applied in the field of floor tiles and larger (≥50mm) exterior wall tiles in the ceramic industry, that is because The negative pressure and compressed air of the suction cup of the manipulator are uniform during the process of sucking and placing the floor tiles and large exterior wall tiles, and the force is uniform due to its own weight, so it is not easy to generate torque and torque during the process of sucking and placing bricks; However, in the field of small (≤50mm) exterior wall tiles, the suction cups of the manipulator appear in the small (23×48, 25×25) exterior wall tiles in the process of sucking and placing bricks, inaccurate positioning, uneven arrangement, sucking (putting) Infinite, resulting in uneven force and unbalanced torque and torque, resulting in the technical problems of uneven arrangement of tiles and endless suction and discharge.

Utility model content

The purpose of this utility model is to propose a fully automatic system for laying ceramic exterior wall tiles, which can fully solve the above problems and overcome the uneven force and torque generated by the manipulator suction cup in the process of sucking small exterior wall tiles and placing them. And the problem of torque balance, and its suction cup is an adjustable structure as a whole, to achieve the effect of accurate suction and release of tiles.

The purpose of this utility model is achieved through the following technical solutions:

A fully automatic laying and pasting ceramic exterior wall tile system, including: a wall tile transportation line with a guide positioning block on it, a wall tile carrying tray corresponding to the wall tile grabbing manipulator, and the manipulator is sequentially installed with vacuum tubes, cylinders, The positioning plate, the suction nozzle plate, and the suction nozzle are characterized in that the suction nozzle is an air-free structure, the position of the suction nozzle plate on the positioning plate is adjustable, and an auxiliary air intake device is added when the vacuum is broken. setting, the suction nozzle can be accurately placed on the surface of the wall tile to be sucked, and its timing of vacuuming and vacuum breaking is precise.

As a further improvement of the utility model, the vertical section of the suction nozzle is a trapezoidal structure without air traps. Such a structure can make the vacuum inlet and outlet relatively smooth, and there will be no residual vacuum. timely.

As a further improvement of the present utility model, the auxiliary air intake device is realized by a cylinder, and it operates simultaneously with the vacuum breaking through the automatic control system. Bricks can fall in time.

As a further improvement of the utility model, the positioning hole on the positioning plate is a waist-shaped positioning hole. Through such a setting, it can be fine-tuned during the production process, and a kind of position adjustment when similar products are replaced.

As a further improvement of the utility model, the guide and positioning plate guides and positions the tiles four times on the assembly line, so that the tiles are positioned in one direction on each section of the assembly line, making them ready for grabbing .

In summary, due to the adoption of the above-mentioned technical solution, the beneficial effect of the utility model is: a fully automatic system for paving and pasting ceramic exterior wall tiles is proposed, which can fully solve the above problems, and overcome the problem of mechanical suction cups sucking small exterior wall tiles and The problem of uneven force and torque and torque balance generated during the brick placement process, and the suction cup is an adjustable structure as a whole, can achieve the effect of accurate position of the tile suction and placement.

Description of drawings

Fig. 1 is a schematic diagram of the utility model.

Figure 2 Schematic diagram of suction nozzle comparison.

Figure 3 Schematic diagram of the cylinder.

Figure 4 is a schematic diagram of the connection board.

Figure 5 is a schematic diagram of the pipeline.

Marks in the picture: 1-wall brick carrying tray, 2-manipulator, 3-suction nozzle, 4-suction nozzle plate, 5-cylinder, 6-assembly line, 7-vacuum tube, 8-positioning plate, 9-auxiliary air inlet, 10-guide positioning plate.

Detailed ways

Below in conjunction with accompanying drawing, the utility model is described in detail.

In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

Figures 1 to 5 show an embodiment of a fully automatic system for paving ceramic exterior wall tiles of the present invention. As shown in Figure 1, a fully automatic system for paving and pasting ceramic exterior wall tiles includes: a wall brick transportation line 6. There is a wall brick carrying tray 1 on it and a wall brick grabbing manipulator 2 corresponding to it. The manipulator 2 is sequentially installed with a vacuum tube 7, a cylinder 5, a positioning plate 8, a suction nozzle plate 4, and a suction nozzle 3. It is characterized in that , the suction nozzle 3 is an air-free structure, the position of the suction nozzle disk 4 on the positioning plate 8 is adjustable, and an auxiliary air intake device is added when breaking the vacuum, as shown in Figure 5. When the tile is on the assembly line, it is guided by the positioning block The role of 10 is to position it at its required position. When the wall tiles are transported from the assembly line to the position of the assembly line 6 shown in Figure 1, after the position is determined, the wall tiles are sucked up by the robot 2 and transferred to the pavement. Sticker, and then surface paving, so as to achieve its requirements. As shown on the right side of Figure 2, the vertical section of the suction nozzle 3 is a trapezoidal structure without air pockets. This structure is conducive to the rapid entry and disappearance of air, and is more effective than the original structure on the left, because the spherical suction nozzle is compressed. There will be incomplete compression, and a certain amount of air will remain in the spherical area, which will cause suction failure, and the buffering effect of the spherical area will also make it slow down.

The auxiliary air intake device shown in Figure 3 realizes the opening and closing of the auxiliary air inlet 9 on the vacuum tube 7 through the cylinder 5. When vacuuming, the cylinder 5 closes the auxiliary air inlet 9 to form a vacuum channel. Open the auxiliary air inlet 9 to let the air in quickly, because the traditional vacuum pipeline is too long, and its action is slow when breaking the vacuum and sucking the vacuum, so that there is a certain delay when sucking and putting it down, resulting in incomplete suction , and the situation where the placement is not clean, and the above problems are completely overcome by improvement, as shown in Figure 4, the positioning holes on the positioning plate 8 are waist-shaped positioning holes, which can be realized through such settings. When the product is in the production process When there are some small displacements that cause inaccurate suction and release, the position of the suction nozzle plate 4 can be adjusted through the waist-shaped hole, and when the product model is changed, when the size difference is not large, it can be adjusted through this setting, so that The suction nozzle plate 4 can meet the production requirements of different product models.

The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.

Claims (5)

1. a full-automatic paving ceramic exterior wall brick system, comprise: wall brick traffic flow waterline (6) has guide positioning plate (10) with line, streamline (6) there is wall brick deliver pallet (1) wall brick catching robot (2) corresponding with it, it is provided with manipulator (2) successively, vacuum tube (7), cylinder (5), location-plate (8), suction nozzle dish (4), suction nozzle (3), it is characterized in that, suction nozzle (3) is without hiding air structure, the position of suction nozzle dish (4) on location-plate (8) is adjustable, increases by one assist into air assembly when vacuum breaker.

2. one according to claim 1 full-automatic paving ceramic exterior wall brick system, is characterized in that, described suction nozzle (3) vertical cross-section is the trapezoidal structure without hiding air.

3. one according to claim 1 full-automatic paving ceramic exterior wall brick system, is characterized in that, described assisting realizes break-make into air assembly by the auxilairy air intake (9) of cylinder (5) to vacuum line.

4. one according to claim 1 full-automatic paving ceramic exterior wall brick system, is characterized in that, the locating hole on described location-plate (8) is kidney-shaped locating hole.

5. one according to claim 1 full-automatic paving ceramic exterior wall brick system, is characterized in that, described guide positioning plate (10) carries out guide-localization to ceramic tile four times on upper point of streamline (6).