CN204237531U - A kind of light combined manned tower of stepping on is equipped - Google Patents
A kind of light combined manned tower of stepping on is equipped Download PDFInfo
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- CN204237531U CN204237531U CN201420657884.3U CN201420657884U CN204237531U CN 204237531 U CN204237531 U CN 204237531U CN 201420657884 U CN201420657884 U CN 201420657884U CN 204237531 U CN204237531 U CN 204237531U
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Abstract
一种轻型组合式载人登塔装备,包括导轨架、立柱;该导轨架由标准节固定拼接而成,所述标准节包括导向架、支撑架和齿条,导向架、支撑架分别位于标准节的两侧,所述支撑架包括在同一结构面上布置且相互平行的两个支撑管,所述导向架对应于所述支撑架、包含在同一结构面上布置且相互平行的两个导向管;立柱的侧壁上固定有导向轮支架,所述导向轮支架为“L”型,导向轮支架的纵向边上固定有两个导向轮,导向管位于两个导向轮之间,导向轮支架的横向边的侧面固定在立柱的侧壁上;所述支撑管是由支撑管用矩形钢管通过胀管的方式连接而成,导向管是由导向管用矩形钢管通过胀管的方式连接而成。有效提高了导轨架的整体强度。
A light-duty combined manned tower equipment, including a guide rail frame and a column; the guide rail frame is fixed and spliced by standard sections, and the standard section includes a guide frame, a support frame and a rack. The support frame includes two support tubes arranged on the same structural surface and parallel to each other. The guide frame corresponds to the support frame and includes two guide tubes arranged on the same structural surface and parallel to each other. The guide wheel bracket is fixed on the side wall of the column, the guide wheel bracket is "L" type, two guide wheels are fixed on the longitudinal side of the guide wheel bracket, the guide tube is located between the two guide wheels, and the guide wheel The lateral side of the lateral side of the support is fixed on the side wall of the column; the support tube is formed by connecting the support tube with a rectangular steel tube through expansion, and the guide tube is formed by connecting the guide tube with a rectangular steel tube through expansion. Effectively improve the overall strength of the rail frame.
Description
技术领域 technical field
本实用新型涉及电力系统中的输电铁塔的电力检修领域,尤其涉及一种轻型组合式载人登塔装备。 The utility model relates to the electric power maintenance field of a power transmission iron tower in an electric power system, in particular to a light-duty combined manned tower climbing equipment.
背景技术 Background technique
我国电力行业的大型输电铁塔上所使用的升降设备有井式电梯、施工升降机和铁塔攀爬机三种。这类升降设备都需要通过固定的导轨来完成运行,因此导轨必须作为固定设施安装在铁塔上,而导轨对铁塔的安全性影响较大。 There are three types of lifting equipment used on large-scale transmission towers in my country's electric power industry: shaft elevators, construction elevators and iron tower climbing machines. This kind of lifting equipment needs to complete the operation through fixed guide rails, so the guide rails must be installed on the iron tower as a fixed facility, and the guide rails have a great impact on the safety of the iron tower.
目前的导轨架大多采用圆管,而型材大多采用角钢。这样一方面,角钢与圆管连接前需要将角钢加工出合适的圆角以保证其与圆管充分接触,而圆角的外形尺寸加工误差不好控制;另一方面,圆管与角钢通过焊接方式连接,焊接部位多,焊接量大,即使是熟练地焊工焊接也会产生变形,而焊接后的导轨架变形很难矫正,导轨的直线度要求也就很难保证,进而会影响设备的运行精度;第三方面,由于焊工本身的焊接技术水平参差不齐,焊接质量很难全部达到较高程度,夹渣、气孔、裂纹、咬边、未焊透等任何一种焊接缺陷都会影响导轨架的整体强度;第四方面,导轨架是由一段段一定长度的标准节拼接而成,标准节加工完成后整体热镀锌处理,特别是有焊缝的地方,很容易产生锌瘤,镀锌外观效果很差。 Most of the current rail frames use round tubes, and most of the profiles use angle steel. In this way, on the one hand, before the angle steel is connected to the round pipe, it is necessary to process the angle steel into a suitable fillet to ensure that it is in full contact with the round pipe, and the machining error of the rounded corner is not easy to control; on the other hand, the round pipe and the angle steel are welded There are many welding parts and a large amount of welding. Even skilled welders will cause deformation. After welding, the deformation of the guide rail frame is difficult to correct, and the straightness requirements of the guide rails are also difficult to guarantee, which will affect the operation of the equipment. Accuracy; thirdly, due to the uneven welding skills of the welders themselves, it is difficult to achieve a high level of welding quality. Any welding defects such as slag inclusions, pores, cracks, undercuts, and incomplete penetration will affect the rail frame. The overall strength; the fourth aspect, the guide rail frame is spliced by a section of a certain length of the standard section, the standard section is processed after the overall hot-dip galvanized treatment, especially where there are welds, it is easy to produce zinc tumors, galvanized The appearance effect is very poor.
现有的立柱无法折叠,立柱和登塔设备间采用螺纹连接,这种刚性连接就决定了该设备必须作为一个整体进行运输和安装,装箱后的设备仅仅依靠人力的话,单人无法将其移动。其自身结构决定了其仍然需要很大的运输空间,使得其运输必须通过辅助设备来完成。特别是在国内铁塔大多建在高山、丘陵甚至岛屿上这种情况下,辅助设备无法使用时,登塔设备就得需要多人合抬的方法运输了,劳动强度较大。 The existing column cannot be folded, and the column and the climbing equipment are connected by threads. This rigid connection determines that the equipment must be transported and installed as a whole. If the packed equipment relies only on manpower, a single person cannot move it. move. Its own structure determines that it still needs a large transportation space, so that its transportation must be completed by auxiliary equipment. Especially in the case that most of the domestic iron towers are built on high mountains, hills or even islands, when the auxiliary equipment cannot be used, the tower climbing equipment has to be transported by multiple people, and the labor intensity is relatively large.
实用新型内容 Utility model content
本实用新型的目的是提供一种可组合、可拆卸的一种轻型组合式载人登塔装备。 The purpose of the utility model is to provide a light-duty combined manned tower equipment which can be combined and disassembled.
为实现上述目的,本发明采用的技术方案是,一种轻型组合式载人登塔装备,包括导轨架、立柱;该导轨架由标准节固定拼接而成,所述标准节包括导向架、支撑架和齿条,导向架、支撑架分别位于标准节的两侧,所述支撑架包括在同一结构面上布置且相互平行的两个支撑管,所述导向架对应于所述支撑架、包含在同一结构面上布置且相互平行的两个导向管;立柱的侧壁上固定有导向轮支架,所述导向轮支架为“L”型,导向轮支架的纵向边上固定有两个导向轮,导向管位于两个导向轮之间,导向轮支架的横向边的侧面固定在立柱的侧壁上;所述支撑管是由矩形钢管通过胀管的方式连接而成,导向管是由矩形钢管通过胀管的方式连接而成;两个支撑管之间固定连接有第一连接型钢、两个导向管之间固定连接有第二连接型钢,相邻的第一连接型钢、第二连接型钢之间设置有第三连接型钢,第一连接型钢和第三连接型钢之间、第二连接型钢和第三连接型钢之间均通过连接件固定连接;所述第二连接型钢和齿条之间通过螺栓进行连接。 In order to achieve the above object, the technical solution adopted by the present invention is a light-duty combined manned tower equipment, including a guide rail frame and a column; The frame and the rack, the guide frame and the support frame are respectively located on both sides of the standard section. The support frame includes two support tubes arranged on the same structural surface and parallel to each other. The guide frame corresponds to the support frame, including Two guide tubes arranged on the same structural surface and parallel to each other; a guide wheel bracket is fixed on the side wall of the column, the guide wheel bracket is "L" shape, and two guide wheels are fixed on the longitudinal side of the guide wheel bracket , the guide tube is located between the two guide wheels, and the lateral side of the guide wheel bracket is fixed on the side wall of the column; the support tube is formed by connecting rectangular steel tubes through expansion tubes, and the guide tube is made of rectangular steel tubes It is connected by expanding tubes; the first connecting steel is fixedly connected between the two support tubes, the second connecting steel is fixedly connected between the two guide tubes, and the adjacent first connecting steel and the second connecting steel A third connecting steel is arranged between them, the first connecting steel and the third connecting steel, the second connecting steel and the third connecting steel are all fixedly connected by connecting pieces; the second connecting steel and the rack are connected through bolts for connection.
所述立柱分为上半立柱、下半立柱两部分,上半立柱、下半立柱之间通过合页连接,上半立柱的下端内侧、下半立柱的上端内侧分别设置有定位套,定位套内设置有定位销;下半立柱的下端设有滑轨。 The column is divided into two parts, the upper half column and the lower half column. The upper half column and the lower half column are connected by a hinge. Positioning pins are arranged inside; slide rails are arranged at the lower end of the lower half column.
当两个标准节进行拼接时,两个导向架之间、两个支撑架之间分别用螺栓连接,两个齿条之间通过齿条连板用铆钉铆接在一起。 When two standard sections are spliced, the two guide frames and the two support frames are respectively connected with bolts, and the two racks are riveted together with rivets through the rack connecting plate.
所述矩形钢管为热镀锌钢管。 The rectangular steel pipe is a hot-dip galvanized steel pipe.
本实用新型产生的有益效果是,本发明中的导向管、支撑管均为矩形钢管,导向管、支撑管之间的连接均采用矩形钢管通过胀管的方式连接,解决了以往角钢与圆管连接进行焊接连接时产生的夹渣、气孔、裂纹、咬边、未焊透等问题,有效提高了导轨架的整体强度;同时采用零部件单独热镀锌处理,然后拼装,镀锌的外观质量得到大大改善,导轨防腐能力得到了明显提高;本发明中的立柱采用分成上半立柱、下半立柱两部分制成,使用时,通过定位销进行固定,不使用时,拔出定位销,把上、下两半立柱折叠起来,便于运输和保管。 The beneficial effect produced by the utility model is that the guide pipe and the support pipe in the present invention are all rectangular steel pipes, and the connections between the guide pipe and the support pipe are all connected by means of expansion pipes of rectangular steel pipes, which solves the problem of angle steel and round pipes in the past. Problems such as slag inclusions, air holes, cracks, undercuts, and incomplete penetration during welding connections have effectively improved the overall strength of the guide rail frame; at the same time, the parts are individually hot-dip galvanized, and then assembled, and the appearance quality of galvanized It has been greatly improved, and the anti-corrosion ability of the guide rail has been significantly improved; the column in the present invention is made of two parts: the upper half column and the lower half column. When in use, it is fixed by positioning pins. The upper and lower halves of the columns are folded up for easy transportation and storage.
附图说明 Description of drawings
图1为实施例1的立体结构示意图; Fig. 1 is the three-dimensional structure schematic diagram of embodiment 1;
图2为实施例1的主视图; Fig. 2 is the front view of embodiment 1;
图3为 实施例1中标准节的结构示意图; Fig. 3 is the structural representation of standard section in embodiment 1;
图4为实施例1中立柱的结构示意图; Fig. 4 is the structural representation of column in embodiment 1;
图5为实施例1中导向管、支撑管连接处的结构示意图; Fig. 5 is the structural representation of guide pipe, support pipe junction in embodiment 1;
图6为实施例1中标准节之间连接处的结构示意图; Fig. 6 is the schematic structural view of the joint between the standard sections in embodiment 1;
图7为实施例1中上、下两半立柱连接处的主视图; Fig. 7 is the front view of upper and lower two half column joints in embodiment 1;
图8为实施例1中上、下两半立柱连接处的后视图; Fig. 8 is the back view of upper and lower two half-column joints in embodiment 1;
图9为实施例1中导向轮支架的结构示意图; Fig. 9 is a schematic structural view of the guide wheel bracket in embodiment 1;
图10为实施例1中立柱与动力箱连接处的结构示意图; Fig. 10 is a schematic structural view of the joint between the column and the power box in Embodiment 1;
图11为实施例1中导向轮的结构示意图; Fig. 11 is the structural representation of guide wheel in embodiment 1;
图12为实施例1中的导向轮与立柱连接的结构示意图。 Fig. 12 is a schematic diagram of the connection between the guide wheel and the column in Embodiment 1.
实施例1 Example 1
如图1-12所示,一种轻型组合式载人登塔装备,包括导轨架1、立柱2;该导轨架1由标准节4固定拼接而成,所述标准节4包括导向架5、支撑架6和齿条7,导向架5、支撑架6分别位于标准节4的两侧,所述支撑架6包括在同一结构面上布置且相互平行的两个支撑管8,所述导向架5对应于所述支撑架6、包含在同一结构面上布置且相互平行的两个导向管9。所述立柱2分为上半立柱201、下半立柱202两部分,上半立柱201、下半立柱202之间通过合页203连接,上半立柱201的下端内侧、下半立柱202的上端内侧分别设置有定位套204,定位套204内设置有定位销205;下半立柱202的下端设有滑轨206;下半立柱202的下端通过滑轨连接有动力箱17(动力箱为现有技术,包括设备机体、蓄电池、驱动单元、制动单元等,均为现有的标准化的部件,这里就不再详述)。 As shown in Figure 1-12, a light-duty combined manned climbing equipment includes a guide rail frame 1 and a column 2; the guide rail frame 1 is fixed and spliced by standard sections 4, and the standard section 4 includes guide frames 5, The support frame 6 and the rack 7, the guide frame 5 and the support frame 6 are respectively located on both sides of the standard joint 4, and the support frame 6 includes two support tubes 8 arranged on the same structural surface and parallel to each other. 5 corresponds to the support frame 6, including two guide tubes 9 arranged on the same structural surface and parallel to each other. The column 2 is divided into two parts, the upper half column 201 and the lower half column 202. The upper half column 201 and the lower half column 202 are connected by a hinge 203. The inner side of the lower end of the upper half column 201 and the inner side of the upper end of the lower half column 202 Positioning sleeve 204 is respectively provided with, and positioning pin 205 is provided with in positioning sleeve 204; The lower end of lower half column 202 is provided with slide rail 206; The lower end of lower half column 202 is connected with power box 17 by slide rail (power box is prior art , including equipment body, storage battery, drive unit, brake unit, etc., are all existing standardized components, and will not be described in detail here).
上半立柱201、下半立柱202的侧壁均固定有导向轮支架3,所述导向轮支架3为“L”型,导向轮支架3的纵向边301上固定有两个导向轮10,导向管9位于两个导向轮10之间,导向轮支架3的横向边的侧面302与上半立柱201或下半立柱202的侧壁固定连接;所述支撑管8是由矩形钢管通过胀管的方式连接而成,导向管9是由矩形钢管(和连接支撑管8所用的矩形钢管的尺寸大小不一样)通过胀管的方式连接而成;两个支撑管8之间固定连接有第一连接型钢11、两个导向管9之间固定连接有第二连接型钢12,相邻的第一连接型钢11、第二连接型钢12之间设置有第三连接型钢13,第一连接型钢11和第三连接型钢13之间、第二连接型钢12和第三连接型钢13之间均通过连接件14固定连接;所述第二连接型钢12和齿条7之间通过螺栓进行连接。 The side walls of the upper half column 201 and the lower half column 202 are all fixed with a guide wheel support 3, and the guide wheel support 3 is "L" type, and two guide wheels 10 are fixed on the longitudinal side 301 of the guide wheel support 3. The pipe 9 is located between the two guide wheels 10, and the lateral sides 302 of the lateral sides of the guide wheel bracket 3 are fixedly connected with the side walls of the upper half column 201 or the lower half column 202; The guide pipe 9 is connected by a rectangular steel pipe (different in size from the rectangular steel pipe used to connect the support pipe 8) through expansion; the two support pipes 8 are fixedly connected with a first connection The second connecting steel 12 is fixedly connected between the steel 11 and the two guide pipes 9, the third connecting steel 13 is arranged between the adjacent first connecting steel 11 and the second connecting steel 12, the first connecting steel 11 and the second connecting steel 12 The three connecting steel bars 13, the second connecting steel bar 12 and the third connecting steel bar 13 are all fixedly connected by connecting pieces 14; the second connecting steel bar 12 and the rack 7 are connected by bolts.
当两个标准节4进行拼接时,两个导向架5之间、两个支撑架6之间分别用螺栓连接,两个齿条7之间通过齿条连板15用铆钉16铆接在一起。 When the two standard sections 4 are spliced, the two guide frames 5 and the two support frames 6 are respectively connected by bolts, and the two racks 7 are riveted together by rivets 16 through the rack connecting plate 15 .
所用的矩形钢管为热镀锌钢管。 The rectangular steel pipes used are hot-dip galvanized steel pipes.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420657884.3U CN204237531U (en) | 2014-11-06 | 2014-11-06 | A kind of light combined manned tower of stepping on is equipped |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420657884.3U CN204237531U (en) | 2014-11-06 | 2014-11-06 | A kind of light combined manned tower of stepping on is equipped |
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| CN204237531U true CN204237531U (en) | 2015-04-01 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104310287A (en) * | 2014-11-06 | 2015-01-28 | 国家电网公司 | Light combined type manned tower climbing device |
| CN104843606A (en) * | 2015-04-29 | 2015-08-19 | 李常明 | Electric iron tower maintenance device with reminder light and use method thereof |
| CN104925708A (en) * | 2015-04-29 | 2015-09-23 | 韩磊 | Electric iron tower maintenance device with cooling function and using method thereof |
-
2014
- 2014-11-06 CN CN201420657884.3U patent/CN204237531U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104310287A (en) * | 2014-11-06 | 2015-01-28 | 国家电网公司 | Light combined type manned tower climbing device |
| CN104843606A (en) * | 2015-04-29 | 2015-08-19 | 李常明 | Electric iron tower maintenance device with reminder light and use method thereof |
| CN104925708A (en) * | 2015-04-29 | 2015-09-23 | 韩磊 | Electric iron tower maintenance device with cooling function and using method thereof |
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Granted publication date: 20150401 Termination date: 20211106 |