A kind of three-in-one servo feeder
Technical field
The utility model relates to a kind of three-in-one servo feeder.
Background technology
Equipment on original market controls to be separated into uncoiling, leveling and feeding, wherein feeding is pneumatic feed power, control comparatively to disperse, each system coordination and poor stability, and pneumatic power pushing precision is poor, pushing precision is only 0.4mm/m, it regulates during feed length and also needs to regulate mechanical linkage, it is very inconvenient to operate, some control convenience also in be provided with multiple change actuator, frequency converter and leveling wheel, make the structure of machinery very complicated larger with volume, productive costs is high, operating process needs professional to operate, operation easier is large, it does not all meet automated production with intelligence, efficiently, requirement premised on simple to operate.Therefore, the deficiency of above-mentioned technical matters is there is for equipment control machine in the market, the applicant researches and develops a kind of with uncoiling, leveling correction, servo feeding triad centralized control, servomotor power is updated to by original pneumatic power, make leveling and feeding mechanical structure simpler, more easy to operate, the application of feeding servomotor makes pushing precision greatly improve, and work efficiency is improved greatly; Feed length needed for operating personal only just can need be completed by man-machine interface operation amendment, described man-machine interface operational module is provided with the formulation data of more than 30 kinds, the switching that formulation data just can complete product only need be called when changing various product, tune machine is simplified, intelligence degree is high, operating personal also can operate without the need to professional training, and productive costs is low, and the three-in-one servo feeder of the one that production capacity is high really belongs to necessary.
Summary of the invention
The technical problems to be solved in the utility model is to provide a kind of with uncoiling, leveling correction, servo feeding triad centralized control, servomotor power is updated to by original pneumatic power, make leveling and feeding mechanical structure simpler, more easy to operate, the application of feeding servomotor makes pushing precision greatly improve, and work efficiency is improved greatly; Feed length needed for operating personal only just can need be completed by man-machine interface operation amendment, described man-machine interface operational module is provided with the formulation data of more than 30 kinds, the switching that formulation data just can complete product only need be called when changing various product, tune machine is simplified, intelligence degree is high, and operating personal also can operate without the need to professional training, and productive costs is low, production capacity is high, and pushing precision is the three-in-one servo feeder of 0.2mm/m.The utility model is achieved through the following technical solutions:
A kind of three-in-one servo feeder, comprise for operating personal operation, for sending the man-machine interface operational module of operational order, and to be connected with man-machine interface operational module and to arrange, for automatically carrying out the PLC system control module of calculation process to the operational order received, and be connected with PLC system control module the Hydraulic Station arranged respectively, uncoiling frequency converter, feeding servomechanism, and the material loading chassis arranged is connected with Hydraulic Station, and the uncoiling motor arranged is connected with uncoiling frequency converter, and to be connected with uncoiling motor and to arrange, there is the uncoiling main shaft of intelligent uncoiling blowing effect, and the feeding servomotor arranged is connected with feeding servomechanism, and to be connected with feeding servomotor and to arrange, there is the feeding integer platform of leveling corrective action, the maximum speed of revolution of described feeding servomotor is 2000rpm/min, and pushing precision is 0.2mm/m.
As preferably, described man-machine interface operational module is provided with the formulation data of more than 30 kinds, and described PLC system control module comprises PLC system control module input end and PLC system control module mouth; Described man-machine interface operational module is carried out two-way pipage control with PLC system control module input end and is connected.
As preferably, unidirectional output control linkage carried out respectively by described PLC system control module mouth and uncoiling frequency converter, Hydraulic Station, feeding servomechanism.
As preferably, described uncoiling frequency converter and uncoiling motor are carried out unidirectional output drived control and are connected, and described Hydraulic Station is connected with uncoiling main shaft and arranges, and described Hydraulic Station and material loading chassis are carried out unidirectional outputting power and be connected; Described feeding servomechanism and feeding servomotor carry out unidirectional export to drive be connected, described feeding servomotor and feeding integer platform are carried out unidirectional input and are connected.
The three-in-one servo feeder of one of the present utility model, comprise for operating personal operation, for sending the man-machine interface operational module of operational order, and to be connected with man-machine interface operational module and to arrange, for automatically carrying out the PLC system control module of calculation process to the operational order received, and be connected with PLC system control module the Hydraulic Station arranged respectively, uncoiling frequency converter, feeding servomechanism, and the material loading chassis arranged is connected with Hydraulic Station, and the uncoiling motor arranged is connected with uncoiling frequency converter, and to be connected with uncoiling motor and to arrange, there is the uncoiling main shaft of intelligent uncoiling blowing effect, and the feeding servomotor arranged is connected with feeding servomechanism, and to be connected with feeding servomotor and to arrange, there is the feeding integer platform of leveling corrective action.The utility model corrects with uncoiling, leveling, servo feeding trinity centralized control, servomotor power is updated to by original pneumatic power, make leveling and feeding mechanical structure simpler, more easy to operate, the application of feeding servomotor makes pushing precision greatly improve, and work efficiency is improved greatly; Feed length needed for operating personal only just can need be completed by man-machine interface operation amendment, described man-machine interface operational module is provided with the formulation data of more than 30 kinds, the switching that formulation data just can complete product only need be called when changing various product, tune machine is simplified, and intelligence degree is high, and operating personal also can operate without the need to professional training, its pushing precision reaches 0.2mm/m, feeding speed is lifting more than 10 times compared with tradition, and productive costs is low, and production capacity is high.
Accompanying drawing explanation
For ease of illustrating, the utility model is described in detail by following preferred embodiment and accompanying drawing.
Fig. 1 is the control circuit connection diagram of a kind of three-in-one servo feeder of the present utility model.
Detailed description of the invention
In the present embodiment, as shown in Figure 1, the three-in-one servo feeder of one of the present utility model, comprise for operating personal operation, for sending the man-machine interface operational module of operational order, and to be connected with man-machine interface operational module and to arrange, for automatically carrying out the PLC system control module of calculation process to the operational order received, and be connected with PLC system control module the Hydraulic Station arranged respectively, uncoiling frequency converter, feeding servomechanism, and the material loading chassis arranged is connected with Hydraulic Station, and the uncoiling motor arranged is connected with uncoiling frequency converter, and to be connected with uncoiling motor and to arrange, there is the uncoiling main shaft of intelligent uncoiling blowing effect, and the feeding servomotor arranged is connected with feeding servomechanism, and to be connected with feeding servomotor and to arrange, there is the feeding integer platform of leveling corrective action.
Wherein, described man-machine interface operational module is provided with the formulation data of more than 30 kinds, and described PLC system control module comprises PLC system control module input end and PLC system control module mouth; Described man-machine interface operational module is carried out two-way pipage control with PLC system control module input end and is connected.
Wherein, unidirectional output control linkage carried out respectively by described PLC system control module mouth and uncoiling frequency converter, Hydraulic Station, feeding servomechanism.
Wherein, described uncoiling frequency converter and uncoiling motor are carried out unidirectional output drived control and are connected, and described Hydraulic Station is connected with uncoiling main shaft and arranges, and described Hydraulic Station and material loading chassis are carried out unidirectional outputting power and be connected; Described feeding servomechanism and feeding servomotor carry out unidirectional export to drive be connected, described feeding servomotor and feeding integer platform are carried out unidirectional input and are connected.
After installing by said structure, because man-machine interface operational module has the formula for a product data memory function arranging more than 30 kinds, make production product carry out switching very simple, quick, it also has the function of each mechanical real-time condition display and operation indicating, makes operation intelligent automation more.During operation, operating personal gives PLC system control module operational order by man-machine interface operational module, and by PLC system control module to operational order calculation process, first it start Hydraulic Station provides hydraulic power to carry out material loading to material loading chassis.After material loading completes, uncoiling transducer drive uncoiling electric machine rotation, makes to be connected the uncoiling main shaft full-automation blowing intelligently arranged with uncoiling motor.PLC system control module drives the work of feeding servomotor according to parameter command feeding servomechanism again, makes feeding integer platform run leveling and correct operation, guarantees that precision is high, thus realizes by the automatic integrated feed system of uncoiling, leveling, servo feeding.The web qualities that this feeder send can reach more than 5000KG, the power of feeding servomotor is 5.5KW, maximum speed of revolution reaches 2000rpm/min, maximum discharging speed can reach 34m/min, compared with being 0.4mm/m with the feeding speed of traditional pneumatic power feeder equipment and traditional pushing precision, faster than the feeding speed of traditional pneumatic power feeder equipment more than 10 times of its feeding speed, its pushing precision is 0.2mm/m.
The three-in-one servo feeder of one of the present utility model, comprise for operating personal operation, for sending the man-machine interface operational module of operational order, and to be connected with man-machine interface operational module and to arrange, for automatically carrying out the PLC system control module of calculation process to the operational order received, and be connected with PLC system control module the Hydraulic Station arranged respectively, uncoiling frequency converter, feeding servomechanism, and the material loading chassis arranged is connected with Hydraulic Station, and the uncoiling motor arranged is connected with uncoiling frequency converter, and to be connected with uncoiling motor and to arrange, there is the uncoiling main shaft of intelligent uncoiling blowing effect, and the feeding servomotor arranged is connected with feeding servomechanism, and to be connected with feeding servomotor and to arrange, there is the feeding integer platform of leveling corrective action.The utility model corrects with uncoiling, leveling, servo feeding trinity centralized control, servomotor power is updated to by original pneumatic power, make leveling and feeding mechanical structure simpler, more easy to operate, the application of feeding servomotor makes pushing precision greatly improve, and work efficiency is improved greatly; Feed length needed for operating personal only just can need be completed by man-machine interface operation amendment, described man-machine interface operational module is provided with the formulation data of more than 30 kinds, the switching that formulation data just can complete product only need be called when changing various product, tune machine is simplified, and intelligence degree is high, and operating personal also can operate without the need to professional training, its pushing precision reaches 0.2mm/m, feeding speed is lifting more than 10 times compared with tradition, and productive costs is low, and production capacity is high.
Above-described embodiment; a just example of the present utility model; be not for limiting enforcement of the present utility model and interest field, all technical schemes identical or equivalent with content described in the utility model claim, all should be included in the utility model protection domain.