CN204237152U - A kind of Quantitative dosing car device - Google Patents

A kind of Quantitative dosing car device Download PDF

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Publication number
CN204237152U
CN204237152U CN201420575693.2U CN201420575693U CN204237152U CN 204237152 U CN204237152 U CN 204237152U CN 201420575693 U CN201420575693 U CN 201420575693U CN 204237152 U CN204237152 U CN 204237152U
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CN
China
Prior art keywords
collecting bin
control system
frequency motor
traveling gear
electric control
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Application number
CN201420575693.2U
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Chinese (zh)
Inventor
陈鹏
陈永标
陈晓全
陈桂宽
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Osmanthus Hengxian County Water Flowing Mud Product Co Ltd
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Osmanthus Hengxian County Water Flowing Mud Product Co Ltd
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Priority to CN201420575693.2U priority Critical patent/CN204237152U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The utility model belongs to cement products, the Quantitative dosing control technology field of cement concrete processing, be specifically related to a kind of Quantitative dosing car device, comprise collecting bin, discharging door, guide rail, adjustable frequency motor, traveling gear, electric hydaulic mechanism, hydraulic cylinder, electric control system, weighing controller and LOAD CELLS, described collecting bin lateral wall is by four the LOAD CELLS support and connection be fixed on two traveling geaies, described traveling gear to roll with guide rail be connected by being fixed on roller on traveling gear, described electric control system and adjustable frequency motor are electrically connected, its adjustable frequency motor drives traveling gear and roller thereof that collecting bin is walked to and fro on guide rail, described discharging door is arranged on the bottom of collecting bin, its discharging bin door is connected with electric hydaulic mechanism by hydraulic cylinder.The utility model achieves electric automatic control, and material is carried to desired position, saves time, laborsaving, quantitative weighing is accurate.

Description

A kind of Quantitative dosing car device
Technical field
The utility model belongs to the Quantitative dosing control technology field of cement products, cement concrete processing, is specifically related to a kind of Quantitative dosing car device.
Background technology
At present, cement electric pole is produced, cement concrete processing and other cement products production processs in, accurate control concrete discharging amount is an important link, its cement, the proportioning of the materials such as sandstone and blanking are all by manually completing, material blanking great majority are with personal experience, consumption is difficult to control, the speed of blanking easily causes that blanking is excessive or blanking is not enough slowly, cause raw-material significant wastage, have a strong impact on the process of production and processing simultaneously, even can have a strong impact on the product quality and performances of producing and adding out, and labour intensity is large, work efficiency is low, in Quantitative dosing process, major part is that the method adopting weighbridge to transmit completes, such quantitative control system investment is large, great energy resources can be caused to waste for a small amount of material dosing.
Utility model content
The purpose of this utility model for solving the problem, provide a kind of can automatic ration, automatic blanking lower trolley device, for achieving the above object, the utility model provides following technical scheme:
A kind of Quantitative dosing car device, it is characterized in that: comprise collecting bin, discharging door, guide rail, adjustable frequency motor, traveling gear, electric hydaulic mechanism, hydraulic cylinder, electric control system, weighing controller and LOAD CELLS, described LOAD CELLS and weighing controller are electrically connected, described collecting bin lateral wall is by four the LOAD CELLS support and connection be fixed on two traveling geaies, described traveling gear to roll with guide rail be connected by being fixed on roller on traveling gear, described electric control system and adjustable frequency motor are electrically connected, its adjustable frequency motor drives traveling gear and roller thereof that collecting bin is walked to and fro on guide rail, described discharging door is arranged on the bottom of collecting bin, its discharging bin door is connected with electric hydaulic mechanism by hydraulic cylinder, described electric hydaulic mechanism is also electrically connected with electric control system.
Further preferably, go back involving vibrations device, described vibrator is arranged on collecting bin outer wall, and described vibrator is also electrically connected with electric control system.
Further preferably, described electric control system comprises central controller, keyboard controller and infrared radiation receiving circuit and AC contactor, keyboard controller is connected with central controller respectively with infrared radiation receiving circuit, and described central controller is electrically connected respectively by AC contactor and adjustable frequency motor, electric hydaulic mechanism, vibrator.
Further preferably, described electric control system is connected by wireless remote controlled receiver with the external world.
Further preferably, the volume of collecting bin is 0.8m 3~ 2m 3.
The utility model has following beneficial effect:
(1) trolley device under quantitative car, guide rail is walked to and fro, achieves electric automatic control, material is carried to desired position, can play save time, labour-saving effect, the raising also improving the production efficiency of speed and the benefit, particularly flow production line of production is very large.
(2) in the utility model, quantitative weighing is accurate, and set weighing controller and four LOAD CELLS, can accurately show the concrete total weight in collecting bin on weighing controller,
(3) quantitatively under car during trolley device discharging, easy to operate, control electric control system by wireless remote controlled receiver, make its automatic discharging of discharging bin door, be provided with vibrator simultaneously, during discharging sooner, easier, and not easily residual concrete material in collecting bin.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model example or technical scheme of the prior art, introduce doing accompanying drawing required in embodiment or description of the prior art simply below, obviously, accompanying drawing in the following describes is only examples more of the present utility model, to those skilled in the art, do not paying under creationary prerequisite, other accompanying drawing can also obtained according to these accompanying drawings.
Fig. 1 is the structural representation of a kind of Quantitative dosing car of the utility model device.
Fig. 2 is a kind of Quantitative dosing car of the utility model device construction profile schematic diagram.
Fig. 3 is a kind of Quantitative dosing car of the utility model device birds-eye view structural representation.
Fig. 4 is the electric control structure schematic diagram of a kind of Quantitative dosing car of the utility model device.
In accompanying drawing, 1-collecting bin, 2-traveling gear, 3-electric hydaulic mechanism, 4-guide rail, 5-weighing controller, 6-LOAD CELLS, 7-electric control system, 8-vibrator, 9-hydraulic cylinder, 10-discharging door, 11-adjustable frequency motor, 12-roller, 70-central process unit, 71-keyboard controller, 72-infrared radiation receiving circuit, 73-AC contactor, 74-electric supply installation.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model example, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
Composition graphs 1 to Fig. 4, a kind of Quantitative dosing car device, is characterized in that: comprise collecting bin 1, its volume is 0.8m 3~ 2m 3, and discharging door 10, guide rail 4, adjustable frequency motor 11, traveling gear 2, electric hydaulic mechanism 3, hydraulic cylinder 9, electric control system 7, weighing controller 5 and LOAD CELLS 6, described LOAD CELLS 6 is electrically connected with weighing controller 5, described collecting bin 1 lateral wall is by four LOAD CELLS 6 support and connection be fixed on two traveling geaies 2, described traveling gear 2 to roll with guide rail 4 be connected by being fixed on roller 12 on traveling gear 2, described electric control system 7 is electrically connected with adjustable frequency motor 11, its adjustable frequency motor 11 drives traveling gear 2 and roller 12 thereof that collecting bin 1 is walked to and fro on guide rail 4, described discharging door 10 is arranged on the bottom of collecting bin 1, its discharging door 10 is connected with electric hydaulic mechanism 3 by hydraulic cylinder 9, described electric hydaulic mechanism 3 is also electrically connected with electric control system 7.
See Fig. 1, Fig. 2 and Fig. 4, in the present embodiment, also comprise a vibrator 8, bottom the discharging door 10 that described vibrator 8 is arranged on collecting bin 1 outer wall and between collecting bin 1 entrance, be arranged on the middle part of the outer wall of collecting bin 1 in the present embodiment, vibrator 8 is also electrically connected with electric control system 7.When Quantitative dosing car device is carrying out discharging work, by the power knob of keyboard controller 71, the source of electric control system 7 is opened, and press the walking key button of keyboard controller 71, after making collecting bin 1 run to the position of discharging, keypad control setup 71 discharging button again, central controller 70 processes unload material control number, now connects closed by AC contactor 73 and vibrator 8, make the power supply opening of vibrator 8, now vibrator 8 starting of oscillation.The speed that vibrator 8 accelerates discharging is set, and material is not remained on the inwall of collecting bin 1.
Participate in Fig. 1 to Fig. 4, in the present embodiment, described electric control system 7 comprises central controller 70, keyboard controller 71 and AC contactor 73, keyboard controller 71 is connected with central controller 7, described central controller 7 is electrically connected respectively by AC contactor 73 and adjustable frequency motor 11, electric hydaulic mechanism 3, vibrator 8, and electric supply installation 74 provides power supply to whole electric control system 7 and weighing controller 5; The power knob opening power of described keyboard controller 71, start whole quantitative discharging device and count mode of operation, then can by keyboard controller 71 carry out arranging adjustable frequency motor 11 rotate or stop button, vibrator 8 start or stop button, electric hydaulic mechanism 3 start or stop button.Wherein, close or open discharging door 10 by the carrying out of the keyboard controller 70 of electric system 7 to arrange, after central process unit 70 carries out process of compilation, export control signal by closed for AC contactor 73 or disconnection, now the power supply of electric hydaulic mechanism 3 is energized or power-off, discharging door 10 is opened or closed by hydraulic cylinder 9, when discharging door 10 is opened, the material of collecting bin 1 is drawn off; By the keyboard controller 71 of electric system 7, adjustable frequency motor 11 is rotated or stop button setting, after central process unit 70 carries out process of compilation, export control signal by closed for AC contactor 73 or disconnection, now, adjustable frequency motor 11 rotates and drives traveling gear 2 and roller 12 thereof to make collecting bin 1 walk back and forth on guide rail 4 or stop; Make vibrator 8 start dynamic or stop button setting by the keyboard controller 71 of electric system 7, after central process unit 70 carries out process of compilation, export control signal and AC contactor 73 closed or disconnect, now, vibrator 8 starts or stops.
In practical operation, when putting into the concrete materials be stirred in collecting bin 1, the changes in weight of four LOAD CELLS 6 detected set feed bin 1 inner concrete materials, and in weighing controller 5, demonstrate its concrete quality.The model of weighing controller 5 adopts XK3190-A12+E, and LOAD CELLS 6 adopts model to be SQC-A, and the value range that each LOAD CELLS can be weighed is 0 ~ 1 ton.
Carry out putting into material in collecting bin 1 after, setting is opened by keyboard controller 71, stop in the position that the dynamic adjustable frequency motor 11 of startup drives traveling gear 2 collecting bin 1 to be run on guide rail 4 discharging, carry out arranging the weight wanting discharging on weighing controller 5 simultaneously, when carrying out discharging operations, using keyboard controller 71 to carry out opening discharging door 10 arranges discharging door 10 opening operation, after central process unit 70 carries out process of compilation, by electric hydaulic mechanism 3, discharging door 10 is opened by hydraulic cylinder 9 and carry out discharging, the change of unloaded material weight in LOAD CELLS 6 detected set feed bin 1, and on weighing controller 5 remaining weight in display set feed bin 1, when set weight is unsnatched in display, discharging door 10 is automatically switched off.
See Fig. 4, as another embodiment in the present embodiment, as the control linkage figure of the central process unit 70 of electric control system 7, be with the difference of above-described embodiment, be connected with central controller 70 by arranging infrared radiation receiving circuit 72, whole electric control system 7 is connected by infrared and radio receiver of remote-control sytem with the external world, wireless remote controlled receiver is used to complete above-mentioned whole service operating process, described wireless remote controlled receiver model adopts F21-E1RX, infrared and radio remote controller carries out wireless telecommunications with infrared radiation receiving circuit 72 and is connected, by the mode of operation that the whole electrical control of operate wireless remote control receiver controls is 7, lower trolley device is made to carry out discharging work.
Be further elaborated for principle of work of the present utility model below, before putting into out concrete materials in the collecting bin 1 of downward trolley device, first open electric supply installation 74, whole electric control system 7 and weighing controller 5 is started by using wireless remote controlled receiver or keyboard controller 71, then by using wireless remote controlled receiver or keyboard controller 71, start adjustable frequency motor 11 and the collecting bin 1 on traveling gear 2 is run to pan feeding position on guide rail 4, weighing controller 5 is being arranged to the weight that will take concrete materials, by using infrared and radio receiver of remote-control sytem or keyboard controller 71 to start adjustable frequency motor 11, the collecting bin 1 on traveling gear 2 is run to discharge position at guide rail after loading material, again weighing controller 5 is arranged to the weight that will draw off concrete materials, and start electric hydaulic mechanism 3 and discharging door 10 is opened by hydraulic cylinder 9 carry out discharging, then the speed of discharging accelerated by Vibration on Start-up device 8, when unsnatching the weight of the concrete materials of setting, discharging door 10 will be automatically switched off, the workflow of automatic blanking is achieved with this.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; allly to use within novel spirit and principle at this, any amendment done, equivalent replacement, improvement etc., within the protection domain that all should be included in utility model.

Claims (5)

1. a Quantitative dosing car device, it is characterized in that: comprise collecting bin, discharging door, guide rail, adjustable frequency motor, traveling gear, electric hydaulic mechanism, hydraulic cylinder, electric control system, weighing controller and LOAD CELLS, described LOAD CELLS and weighing controller are electrically connected, described collecting bin lateral wall is by four the LOAD CELLS support and connection be fixed on two traveling geaies, described traveling gear to roll with guide rail be connected by being fixed on roller on traveling gear, described electric control system and adjustable frequency motor are electrically connected, its adjustable frequency motor drives traveling gear and roller thereof that collecting bin is walked to and fro on guide rail, described discharging door is arranged on the bottom of collecting bin, its discharging bin door is connected with electric hydaulic mechanism by hydraulic cylinder, described electric hydaulic mechanism is also electrically connected with electric control system.
2. a kind of Quantitative dosing car device according to claim 1, it is characterized in that: go back involving vibrations device, described vibrator is arranged on collecting bin outer wall, and described vibrator is also electrically connected with electric control system.
3. a kind of Quantitative dosing car device according to claim 2, it is characterized in that: described electric control system comprises central controller, keyboard controller and infrared radiation receiving circuit and AC contactor, keyboard controller is connected with central controller respectively with infrared radiation receiving circuit, and described central controller is electrically connected respectively by AC contactor and adjustable frequency motor, electric hydaulic mechanism and vibrator.
4. a kind of Quantitative dosing car device according to claim 3, is characterized in that: described electric control system is connected by wireless remote controlled receiver with the external world.
5. a kind of Quantitative dosing car device according to claim 1, is characterized in that: the volume of collecting bin is 0.8m 3~ 2m 3.
CN201420575693.2U 2014-09-30 2014-09-30 A kind of Quantitative dosing car device Active CN204237152U (en)

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Application Number Priority Date Filing Date Title
CN201420575693.2U CN204237152U (en) 2014-09-30 2014-09-30 A kind of Quantitative dosing car device

Publications (1)

Publication Number Publication Date
CN204237152U true CN204237152U (en) 2015-04-01

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105332501A (en) * 2015-11-27 2016-02-17 中国一冶集团有限公司 Intelligent cart for spreading sand powdery matter and construction method
CN106853893A (en) * 2015-12-09 2017-06-16 哈尔滨市三和佳美科技发展有限公司 Automatic sensing hopper
CN106868548A (en) * 2017-03-23 2017-06-20 中国有色(沈阳)冶金机械有限公司 Fluoride salt charging vehicle with Digiplex operation
CN109625816A (en) * 2018-12-26 2019-04-16 江苏和顺环保有限公司 Incinerator automatic ash discharge system

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105332501A (en) * 2015-11-27 2016-02-17 中国一冶集团有限公司 Intelligent cart for spreading sand powdery matter and construction method
CN105332501B (en) * 2015-11-27 2018-04-10 中国一冶集团有限公司 A kind of intelligent carriage and construction method for spreading sand powder material
CN106853893A (en) * 2015-12-09 2017-06-16 哈尔滨市三和佳美科技发展有限公司 Automatic sensing hopper
CN106868548A (en) * 2017-03-23 2017-06-20 中国有色(沈阳)冶金机械有限公司 Fluoride salt charging vehicle with Digiplex operation
CN106868548B (en) * 2017-03-23 2018-12-11 中国有色(沈阳)冶金机械有限公司 Fluoride salt charging vehicle with Digiplex operation
CN109625816A (en) * 2018-12-26 2019-04-16 江苏和顺环保有限公司 Incinerator automatic ash discharge system

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