CN203994191U - Brick machine self-feeding goes out brick device - Google Patents

Brick machine self-feeding goes out brick device Download PDF

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Publication number
CN203994191U
CN203994191U CN201420325322.9U CN201420325322U CN203994191U CN 203994191 U CN203994191 U CN 203994191U CN 201420325322 U CN201420325322 U CN 201420325322U CN 203994191 U CN203994191 U CN 203994191U
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CN
China
Prior art keywords
brick
hopper
weighing
feeding
dolly
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Withdrawn - After Issue
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CN201420325322.9U
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Chinese (zh)
Inventor
张军
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Great River Zhengzhou Intelligence Is Believed Scientific And Technological Joint-Stock Co
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Great River Zhengzhou Intelligence Is Believed Scientific And Technological Joint-Stock Co
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Priority to CN201420325322.9U priority Critical patent/CN203994191U/en
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Abstract

The utility model provides brick machine self-feeding to go out brick device, comprises the cutting agency of weighing, feeding brick-discharging mechanism and automatic control system.The utility model is because the weight of weighing can be accurately measured in the existence of LOAD CELLS, again because the running of the first servomotor is accurately controlled, therefore by controller, can prepare burden by accurate weighing, dolly hopper and clamping device are arranged on same walking dolly, the overall process that only an entire run of a walking dolly of need just can realize blanking, brick folding, release fragment of brick and discharge material, add the approach switch precise positioning of three positions, greatly saved manpower and materials, improved efficiency.

Description

Brick machine self-feeding goes out brick device
Technical field
The utility model relates to brick machine equipment, specifically, has related to brick machine self-feeding and has gone out brick device.
Background technology
Brick machine equipment is exactly the plant equipment of producing brick, generally the raw materials such as stone flour, flyash, slag, slag, rubble, sand, cement, water is stirred and is pressed into building brick by proportioning.Brick machine equipment generally comprises ingredient sector, stir mixing mechanism, forcing press and brick-discharging mechanism etc.Different according to the materials of product, can be divided into cement brick machine, flyash brick press etc.But existing brick machine automaticity is low, need manually outside haul from mixer, manually to feeding in the hopper of forcing press, artificial brick output, the artificial fragment of brick that shifts, very arduous, efficiency is underground, although also there is brick machine to use driving-belt haul, but with artificial the same, there is a problem, be exactly that haul error is very large, particularly feeding, artificial or conveyer belt is directly carried material in forcing press hopper, material has lacked, easily produce substandard products, material is many, cause again significant wastage, and the unnecessary material being forced out is after dry and hard, easily affect the operation of forcing press, also pollute work-yard, clear up bothersome effort, the brick output of forcing press and hopper be not a position in addition, increased the difficulty of automatically integrating.
In order to solve the problem of above existence, people are seeking a kind of desirable technical solution always.
Utility model content
The purpose of this utility model is for the deficiencies in the prior art, thereby provides a kind of brick machine self-feeding to go out brick device.
To achieve these goals, the technical scheme that the utility model adopts is: brick machine self-feeding goes out brick device, it comprises the cutting agency of weighing, feeding brick-discharging mechanism and automatic control system, the described cutting agency of weighing comprises weighing bracket, be located at the feed bin on described weighing bracket, the hopper of weighing of being located at the belt delivery unit of this feed bin discharge hole below and being located at the discharge end below of this belt delivery unit, the bottom activity of the described hopper of weighing arranges hopper portable plate, the described hopper of weighing is provided with the portable plate driving mechanism that drives this hopper portable plate to open and close the feed opening of the described hopper of weighing, described belt delivery unit comprises two rotating shafts, the first servomotor that is socketed in two belts in rotating shaft and drives described rotating shaft to rotate, described feeding brick-discharging mechanism comprises underframe, be located at the guide rail on described underframe, be located at the walking dolly on described guide rail, the clamping device of being located at the dolly hopper on described walking dolly and being located at described walking dolly front end, described walking dolly comprises base, be located at the tooth bar on described base, drive the second servomotor of described tooth bar motion and be located at the directive wheel coordinating with described guide rail guiding on this base, the blanking electromagnetic valve that described dolly hopper comprises hopper body and is located at the bottom of described hopper body, described clamping device comprises bracing frame, slip is located on bracing frame and respectively and is driven two clamping plate by clamping plate driving mechanism, described control system comprises controller, be located at a plurality of LOAD CELLSs between described weighing bracket and described feed bin, be located at the off-position approach switch of described guide rail leading section, the brick folding position approach switch of being located at the blanking position approach switch of described guide rail rearward end and being located at described guide rail middle part, described controller is connected with described weighing sensor so that the weight of the material in hopper of weighing described in gathering, described controller respectively with described blanking position approach switch, brick folding position approach switch and off-position approach switch connect to gather the positional information of walking dolly, described controller and the first servomotor control connection are to control described bin blanking, described controller is connected with described portable plate driving mechanisms control to receiving that described dolly hopper is positioned under described feed bin and the material of described feed bin is opened described hopper portable plate when reaching setting weight and carried out blanking, described controller is connected with described clamping plate driving mechanisms control to control described clamping device in the brick folding of brick folding position and at off-position release fragment of brick, described controller and described blanking electromagnetic valve control connection are to discharge the material in described dolly hopper in off-position.
Based on above-mentioned, the bottom of the hopper of weighing described in hinged being arranged at of described hopper portable plate.
Based on above-mentioned, the pneumatic cylinder mechanism of described portable plate driving mechanism for being controlled by solenoid directional control valve, the pneumatic cylinder mechanism of described clamping plate driving mechanism for being controlled by solenoid directional control valve.
Based on above-mentioned, described controller is PLC or single-chip microcomputer.
Based on above-mentioned, the two ends of described guide rail are equipped with limit switch, and described limit switch and described the second servomotor control connection are out of service to control described the second servomotor when described walking dolly moves to extreme position.
The relative prior art of the utility model has substantive distinguishing features and progress, specifically, brick machine self-feeding goes out brick device, it comprises the cutting agency of weighing, feeding brick-discharging mechanism and automatic control system, in the cutting agency of weighing, because the weight of weighing can be accurately measured in the existence of LOAD CELLS, again because the running of the first servomotor is accurately controlled, therefore under both cooperations, by controller, can prepare burden by accurate weighing, the material that makes at every turn to transport in forcing press hopper is all very accurate, not only avoided waste but also prevent that builder from producing, in feeding brick-discharging mechanism, dolly hopper and clamping device are arranged on same walking dolly, and the clip position corresponding with forcing press is set on guide rail, off-position and the blanking position corresponding with the hopper of weighing, so only need an entire run of a walking dolly just can realize blanking, brick folding, the overall process that discharges fragment of brick and discharge material, add the cooperation of approach switch and second servomotor of three positions, can on three positions, precisely move, precise positioning, manpower and materials have greatly been saved, improved efficiency.Solved in prior art, automaticity is low, material throws in that the low material waste of precision is large, defect rate is high, the low and inefficient problem of brick precision is put in brick folding.
Further, portable plate driving mechanism and clamping plate driving mechanism all adopt the pneumatic cylinder mechanism being controlled by solenoid directional control valve, and controller is by accurately controlling portable plate driving mechanism and clamping plate driving mechanism to the control of solenoid directional control valve, and both convenient, cost is low again.
Further, at the two ends of guide rail, be equipped with limit switch, prevent that walking dolly is gone out extreme position and hurted sb.'s feelings or damage equipment when controller goes wrong.
Accompanying drawing explanation
Fig. 1 is the structural representation that in the utility model embodiment, brick machine self-feeding goes out brick device.
Fig. 2 is the system diagram of automatic control system in the utility model embodiment.
The specific embodiment
Below by the specific embodiment, the technical solution of the utility model is described in further detail.
As Fig. 1, shown in 2, brick machine self-feeding goes out brick device, it comprises the cutting agency of weighing, feeding brick-discharging mechanism and automatic control system, the described cutting agency of weighing comprises weighing bracket 1, be located at the feed bin 2 on described weighing bracket 1, the hopper 5 of weighing of being located at the belt delivery unit of these feed bin 2 discharging opening belows and being located at the discharge end below of this belt delivery unit, the bottom activity of the described hopper 5 of weighing arranges hopper portable plate 6, the described hopper 5 of weighing is provided with the portable plate driving mechanism 7 that drives this hopper portable plate 6 to open and close the feed opening of the described hopper of weighing, in the present embodiment, the hinged bottom that is arranged at the hopper 5 of weighing of hopper portable plate 6, described belt delivery unit comprises two rotating shafts 4, the the first servomotor (not shown) that is socketed in two belts 3 in rotating shaft 4 and drives described rotating shaft to rotate, described feeding brick-discharging mechanism comprises underframe 8, be located at the guide rail 9 on described underframe 8, be located at the walking dolly on described guide rail 9, the clamping device of being located at the dolly hopper 11 on described walking dolly and being located at described walking dolly front end, described walking dolly comprises base 10, be located at the tooth bar 12 on described base 10, drive the second servomotor (not shown) of described tooth bar 12 motions and be located at the directive wheel 18 coordinating with described guide rail 9 guiding on this base 10, the blanking electromagnetic valve (not shown) that described dolly hopper 11 comprises hopper body and is located at the bottom of described hopper body, described clamping device comprises bracing frame 13, be located on bracing frame and respectively and drive two clamping plate (not shown) by clamping plate driving mechanism, clamping plate driving mechanism is fixed on bracing frame, two clamping plate are located at respectively the drive end of corresponding clamping plate driving mechanism, under the effect of clamping plate driving mechanism, two clamping plate can clamp in opposite directions, also can separate dorsad.Described control system comprises controller, be located at a plurality of LOAD CELLSs 17 between described weighing bracket and described feed bin, be located at the off-position approach switch 15 of described guide rail leading section, the brick folding position approach switch 14 of being located at the blanking position approach switch 16 of described guide rail rearward end and being located at described guide rail middle part, controller can adopt PLC or single-chip microcomputer, the present embodiment is considered from cost equal angles, adopt the STM32 chip in single-chip microcomputer, can certainly adopt STC15F2K60S2 chip, described controller is connected with described weighing sensor 17 so that the weight of the material in hopper of weighing described in gathering, described controller respectively with described blanking position approach switch 16, brick folding position approach switch 14 and off-position approach switch 15 connect to gather the positional information of walking dolly, described controller and the first servomotor control connection are to control described feed bin 2 blankings, described controller and described portable plate driving mechanism 7 control connections are to receiving that described dolly hopper 11 is positioned under described feed bin 2 and the material of described feed bin 2 is opened described hopper portable plate 6 when reaching setting weight and carried out blanking, described controller is connected with described clamping plate driving mechanisms control to control described clamping device in the brick folding of brick folding position and at off-position release fragment of brick, described controller and described blanking electromagnetic valve control connection are to discharge the material in described dolly hopper in off-position.Power supply provides necessary power supply for each electricity consumption device.It should be noted that, portable plate driving mechanism and clamping plate driving mechanism be the pneumatic cylinder mechanism for being controlled by solenoid directional control valve all, controller is controlled corresponding pneumatic cylinder mechanism action by controlling solenoid directional control valve, pneumatic cylinder mechanism comprises cylinder body, piston rod, source of the gas, gas circuit and solenoid directional control valve, it is all prior art, do not repeat them here, it is emphasized that, said the first servomotor of the utility model and the second servomotor include servomotor body and drive mainboard, controller and driving mainboard control connection.
In the present embodiment, brick machine self-feeding goes out brick device, it comprises the cutting agency of weighing, feeding brick-discharging mechanism and automatic control system, in the cutting agency of weighing, because the weight of weighing can be accurately measured in the existence of LOAD CELLS, again because the running of the first servomotor is accurately controlled, therefore under both cooperations, by controller, can prepare burden by accurate weighing, the material that makes at every turn to transport in forcing press hopper is all very accurate, not only avoided waste but also prevent that builder from producing, in feeding brick-discharging mechanism, dolly hopper and clamping device are arranged on same walking dolly, and the clip position corresponding with forcing press is set on guide rail, off-position and the blanking position corresponding with the hopper of weighing, so only need an entire run of a walking dolly just can realize blanking, brick folding, the overall process that discharges fragment of brick and discharge material, add the cooperation of approach switch and second servomotor of three positions, can on three positions, precisely move, precise positioning, manpower and materials have greatly been saved, improved efficiency.Solved in prior art, automaticity is low, material throws in that the low material waste of precision is large, defect rate is high, the low and inefficient problem of brick precision is put in brick folding.
In order to prevent that walking dolly is gone out extreme position when controller goes wrong, human body and equipment are caused damage, the two ends of guide rail are equipped with limit switch, and described limit switch and described the second servomotor control connection are out of service to control described the second servomotor when described walking dolly moves to extreme position.
In brick machine self-feeding, go out in other embodiment of brick device, different from above-described embodiment, hopper portable plate can also pass through guide rail guide barrel construction, is arranged at the bottom of the hopper of weighing in the mode of push-and-pull; In brick machine self-feeding, go out in other embodiment of brick device, different from above-described embodiment, portable plate driving mechanism and clamping plate driving mechanism can also be electric pushrod or the hydraulic cylinder mechanism of being controlled by solenoid directional control valve.
It should be noted that, controller just receives the device that each sensor signal is sent corresponding control action afterwards, belongs to simple reception and controls, and can realize to those skilled in the art by simple logic circuit.Crucial part of the present utility model is to adopt the accurate blanking of the first servomotor, adopt the structure of the second servomotor, walking dolly and the cooperation of each approach switch to realize accurately location, adopt corresponding electrical control device to realize the blanking of weigh hopper, dolly hopper, by the clamping plate driving mechanism of electrical control, realize brick folding and put brick etc.
Finally should be noted that: above embodiment is only in order to illustrate that the technical solution of the utility model is not intended to limit; Although the utility model is had been described in detail with reference to preferred embodiment, those of ordinary skill in the field are to be understood that: still can modify or part technical characterictic is equal to replacement the specific embodiment of the present utility model; And not departing from the spirit of technical solutions of the utility model, it all should be encompassed in the middle of the technical scheme scope that the utility model asks for protection.

Claims (5)

1. brick machine self-feeding goes out brick device, it is characterized in that: it comprises the cutting agency of weighing, feeding brick-discharging mechanism and automatic control system, the described cutting agency of weighing comprises weighing bracket, be located at the feed bin on described weighing bracket, the hopper of weighing of being located at the belt delivery unit of this feed bin discharge hole below and being located at the discharge end below of this belt delivery unit, the bottom activity of the described hopper of weighing arranges hopper portable plate, the described hopper of weighing is provided with the portable plate driving mechanism that drives this hopper portable plate to open and close the feed opening of the described hopper of weighing, described belt delivery unit comprises two rotating shafts, the first servomotor that is socketed in two belts in rotating shaft and drives described rotating shaft to rotate, described feeding brick-discharging mechanism comprises underframe, be located at the guide rail on described underframe, be located at the walking dolly on described guide rail, the clamping device of being located at the dolly hopper on described walking dolly and being located at described walking dolly front end, described walking dolly comprises base, be located at the tooth bar on described base, drive the second servomotor of described tooth bar motion and be located at the directive wheel coordinating with described guide rail guiding on this base, the blanking electromagnetic valve that described dolly hopper comprises hopper body and is located at the bottom of described hopper body, described clamping device comprises bracing frame, slip is located on bracing frame and respectively and is driven two clamping plate by clamping plate driving mechanism, described control system comprises controller, be located at a plurality of LOAD CELLSs between described weighing bracket and described feed bin, be located at the off-position approach switch of described guide rail leading section, the brick folding position approach switch of being located at the blanking position approach switch of described guide rail rearward end and being located at described guide rail middle part, described controller is connected with described weighing sensor so that the weight of the material in hopper of weighing described in gathering, described controller respectively with described blanking position approach switch, brick folding position approach switch and off-position approach switch connect to gather the positional information of walking dolly, described controller and the first servomotor control connection are to control described bin blanking, described controller is connected with described portable plate driving mechanisms control to receiving that described dolly hopper is positioned under described feed bin and the material of described feed bin is opened described hopper portable plate when reaching setting weight and carried out blanking, described controller is connected with described clamping plate driving mechanisms control to control described clamping device in the brick folding of brick folding position and at off-position release fragment of brick, described controller and described blanking electromagnetic valve control connection are to discharge the material in described dolly hopper in off-position.
2. brick machine self-feeding according to claim 1 goes out brick device, it is characterized in that: the bottom of the hopper of weighing described in hinged being arranged at of described hopper portable plate.
3. brick machine self-feeding according to claim 2 goes out brick device, it is characterized in that: the pneumatic cylinder mechanism of described portable plate driving mechanism for being controlled by solenoid directional control valve, the pneumatic cylinder mechanism of described clamping plate driving mechanism for being controlled by solenoid directional control valve.
4. according to the brick machine self-feeding described in claim 1 or 2 or 3, go out brick device, it is characterized in that: described controller is PLC or single-chip microcomputer.
5. brick machine self-feeding according to claim 4 goes out brick device, it is characterized in that: the two ends of described guide rail are equipped with limit switch, described limit switch and described the second servomotor control connection are out of service to control described the second servomotor when described walking dolly moves to extreme position.
CN201420325322.9U 2014-06-18 2014-06-18 Brick machine self-feeding goes out brick device Withdrawn - After Issue CN203994191U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104015255A (en) * 2014-06-18 2014-09-03 郑州大河智信科技股份公司 Automatic feeding brick output device and method of brick pressing machine
CN105799062A (en) * 2016-04-26 2016-07-27 镇江港和新型建材有限公司 Weighing and batching device for concrete aggregates
CN114044367A (en) * 2021-12-20 2022-02-15 怀宁县永鑫新型建材有限公司 Sand base brick stacking and transferring device that permeates water

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104015255A (en) * 2014-06-18 2014-09-03 郑州大河智信科技股份公司 Automatic feeding brick output device and method of brick pressing machine
CN105799062A (en) * 2016-04-26 2016-07-27 镇江港和新型建材有限公司 Weighing and batching device for concrete aggregates
CN114044367A (en) * 2021-12-20 2022-02-15 怀宁县永鑫新型建材有限公司 Sand base brick stacking and transferring device that permeates water

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20141210

Effective date of abandoning: 20160629

C25 Abandonment of patent right or utility model to avoid double patenting