LED display face shield processing tool
Technical field
The utility model relates to a kind of processing tool, and especially a kind of LED display face shield processing tool, belongs to LED display face shield processing technique field.
Background technology
According to the applicant understood, there is following disadvantage in traditional injection moulding face shield manufacturing process: the weight of (1) Jiao Kou material used is about 62% of face shield weight, and loss is very high, causes huge waste; (2) when needing the face shield of manufacture large scale, minimal thickness, because shrinkage degree causes greatly face shield buckling deformation or moisture expantion, although available screw carries out evening up process, still the wave sense on inevitable display screen face shield surface, affects display effect; (3) jagged during face shield depanning, needing manually to repair to remove, when repairing except out-of-flatness, shade be produced when assembling; (4) Shooting Technique obtains the poor surface smoothness of face shield, when carrying out spraying black process, easily because deflection is large and poor surface smoothness and cause painted uneven, thus produces and occurs that " bulk " is felt on a display screen.
Find through retrieval, the Chinese utility model patent of application number 201210134983.9 application publication number CN102663968A application discloses that a kind of production method of LED display reflection-proof face shield, but this technical scheme still adopts traditional injection moulding face shield manufacturing process, cannot overcome above-mentioned disadvantage.
Utility model content
Technical problem to be solved in the utility model is: overcome prior art Problems existing, provides a kind of LED display face shield processing tool, directly with whole sheet material for processing former material, significantly can reduce processing loss.
The technical scheme in the invention for solving the technical problem is as follows:
A kind of LED display face shield processing tool, comprises cutter head, processing platform, vavuum pump, jig main body and locating part; Cutter head is the numerical control cutter head of control end external controller; Jig main body is fixed on processing platform; Jig main body top has the open slot settled for LED display face shield, and shape and the LED display visor shapes of open slot coincide, and the side of open slot has breach; Locating part is fixed on jig main body, and locating part has involutory with the breach of open slot side and jointly clamps the clamp position of LED display face shield with open slot, and the breach departing from open slot side, disengaged position that LED display face shield is not clamped; Be provided with aspirating air pipe in jig main body, jig main body is also provided with air entry, and an openend of aspirating air pipe is positioned at open slot bottom land, and another openend of aspirating air pipe seals with air entry and is communicated with, and air entry seals with vavuum pump by the road and is communicated with.
Whole sheet material in use, is clamped by the open slot of jig main body and locating part by this structure, is firmly adsorbed at the bottom of open slot by whole sheet material with vavuum pump simultaneously, then with cutter head processing face shield through hole.Can effectively reduce the wastage like this.
The perfect further technical scheme of the utility model is as follows:
Preferably, jig main body is provided with the supporting plate for fixing locating part in the indentation, there of open slot side, and the end face of supporting plate is concordant with open slot bottom land; Aspirating air pipe has one group, and is uniformly distributed in the bottom land of open slot; Jig main body also has air chamber, and another openend of aspirating air pipe to seal with air entry through air chamber and is communicated with.
More preferably, the bottom land of open slot also has one group and dodges blind hole one to one with the through hole of LED display face shield.
More preferably, jig main body is cuboid; Jig main body is also provided with the air gauge be communicated with air chamber sealing.
Preferably, locating part comprises push and block limit, the connecting rod that one end and push and block limit are connected, and the supporting seat be connected with jig main body; Connecting rod is positioned at the side that push and block limit deviates from open slot, and the other end and the supporting seat of connecting rod are hinged at pin joint; When locating part is in clamp position, the breach of push and block limit and open slot side is involutory, and when locating part is positioned at disengaged position, push and block limit departs from the breach of open slot side; When locating part switches between clamp position, disengaged position, push and block limit is rotated around pin joint.
More preferably, connecting rod has at least two, supporting seat and connecting rod one_to_one corresponding; Supporting seat comprises the substrate be connected with jig main body, have in the middle part of substrate in " U " font and the pedestal arranged along connecting rod length direction, be connected with substrate bottom " U " font of pedestal, pedestal away from " U " font one side on push and block limit and the other end of connecting rod hinged, hinged place is pin joint; When locating part is in clamp position, another side of " U " font near push and block limit of pedestal and connecting rod touch.
More preferably, push and block limit comprises the baffle plate, the connecting plate perpendicular to open slot bottom land that are parallel to open slot bottom land, and baffle plate is fixedly connected with connecting plate, and when locating part is in clamp position, the breach of baffle plate and open slot side is involutory; Connecting rod is provided with the handle perpendicular to connecting rod, and when locating part is in clamp position, handle is vertical with supporting plate; The position circumference that another side of " U " font of connecting rod and pedestal touches coaxially is provided with columnar member.
Preferably, processing platform has one group of binding groove be parallel to each other in order to the end face of stationary fixture main body; Jig main body is connected through at least three fasteners and processing platform; Fastener comprises the clamping plate touched with jig main body end face, and clamping plate are connected away from the position of jig main body and one end of at least two fastening posts, and the other end of fastening post to insert in binding groove and is connected with binding groove.
Preferably, the material of face shield is PC material.
Compared with prior art, the beneficial effects of the utility model are as follows:
(1) with whole sheet material for processing former material, processing loss accounting is only about 27%, and loss significantly reduces; Meanwhile, this processing mode is more conducive to batch production.
(2) adopt numerical control cutter head to process, gained mask size precision is significantly higher than the obtained face shield of Shooting Technique.
(3) add face shield distortion in man-hour less, make face shield surface keep good flatness; Meanwhile, face shield surface smoothness is fine.
(4) this frock is particularly useful for the processing and manufacturing of large scale, frivolous face shield.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model embodiment.
Fig. 2 is the a-quadrant figure of Fig. 1.
Fig. 3 is the exploded perspective view of Fig. 1 embodiment.
Fig. 4 is the B administrative division map of Fig. 3.
Fig. 5 is the stereogram of Fig. 1 embodiment jig main body.
Fig. 6 is the top view of Fig. 1 embodiment jig main body.
Fig. 7 is the A-A view of Fig. 6.
Fig. 8 is the B-B view of Fig. 6.
Fig. 9 is the C administrative division map of Fig. 8.
Detailed description of the invention
With reference to the accompanying drawings and the utility model is described in further detail in conjunction with the embodiments.But the utility model is not limited to given example.
Embodiment
As shown in Figures 1 to 9, the present embodiment LED display face shield processing tool, comprises cutter head 1, processing platform 2, vavuum pump 3, jig main body 4 and locating part 5; Jig main body 4 is fixed on processing platform 2; Jig main body 4 top has the open slot 4-1 settled for LED display face shield 6, and shape and LED display face shield 6 shape of open slot 4-1 are coincide, and the side of open slot 4-1 has breach 4-2; Locating part 5 is fixed on jig main body 4, locating part 5 has involutory with the breach 4-2 of open slot 4-1 side and jointly clamps the clamp position of LED display face shield 6 with open slot 4-1, and the breach 4-2 departing from open slot 4-1 side, disengaged position that LED display face shield 6 is not clamped; Be provided with aspirating air pipe 7 in jig main body 4, jig main body 4 is also provided with air entry 8, and an openend of aspirating air pipe 7 is positioned at open slot 4-1 bottom land, and another openend of aspirating air pipe 7 seals with air entry 8 and is communicated with, and air entry 8 seals with vavuum pump 3 by the road and is communicated with.
Specifically, jig main body 4 is provided with the supporting plate 4-3 for fixing locating part 5 at the breach 4-2 place of open slot 4-1 side, the end face of supporting plate 4-3 is concordant with open slot 4-1 bottom land; Aspirating air pipe 7 has one group, and is uniformly distributed in the bottom land of open slot 4-1; Jig main body 4 also has air chamber 4-4, and another openend of aspirating air pipe 7 to seal with air entry 8 through air chamber 4-4 and is communicated with.The bottom land of open slot 4-1 also has one group and dodges blind hole 4-5 one to one with the through hole of LED display face shield 6.Jig main body 4 is in cuboid; Jig main body 4 is also provided with the air gauge 4-6 sealing with air chamber 4-4 and be communicated with.
Locating part 5 comprises push and block limit 5-1, the connecting rod 5-2 that one end and push and block limit 5-1 are connected, and the supporting seat 5-3 be connected with jig main body 4; Connecting rod 5-2 is positioned at the side that push and block limit 5-1 deviates from open slot 4-1, and the other end and the supporting seat 5-3 of connecting rod 5-2 are hinged at pin joint O; When locating part 5 is in clamp position, the breach 4-2 of push and block limit 5-1 and open slot 4-1 side is involutory, and when locating part 5 is positioned at disengaged position, push and block limit 5-1 departs from the breach 4-2 of open slot 4-1 side; When locating part 5 switches between clamp position, disengaged position, push and block limit 5-1 rotates around pin joint O.
Connecting rod 5-2 has at least two, supporting seat 5-3 and connecting rod 5-2 one_to_one corresponding; Supporting seat 5-3 comprises the substrate 5-4 be connected with jig main body 4, have in the middle part of substrate 5-4 in " U " font and the pedestal 5-5 arranged along connecting rod 5-2 length direction, be connected with substrate 5-4 bottom " U " font of pedestal 5-5, pedestal 5-5 away from " U " font one side of push and block limit 5-1 and the other end of connecting rod 5-2 hinged, hinged place is pin joint O; When locating part 5 is in clamp position, pedestal 5-5 touches near another side of " U " font of push and block limit 5-1 and connecting rod 5-2.
Push and block limit 5-1 comprises the baffle plate 5-6, the connecting plate 5-7 perpendicular to open slot 4-1 bottom land that are parallel to open slot 4-1 bottom land, baffle plate 5-6 is fixedly connected with connecting plate 5-7, when locating part 5 is in clamp position, the breach 4-2 of baffle plate 5-6 and open slot 4-1 side is involutory; Connecting rod 5-2 is provided with the handle 5-9 perpendicular to connecting rod 5-2, and when locating part 5 is in clamp position, handle 5-9 is vertical with supporting plate 4-3; The position circumference that another side of " U " font of connecting rod 5-2 and pedestal 5-5 touches coaxially is provided with columnar member 5-8.
Processing platform 2 has one group of binding groove 2-1 be parallel to each other in order to the end face of stationary fixture main body 4; Jig main body 4 is connected through at least three fasteners 9 and processing platform 2; Fastener 9 comprises the clamping plate 9-1 touched with jig main body 4 end face, and clamping plate 9-1 is connected away from the position of jig main body 4 and one end of at least two fastening post 9-2, and the other end of fastening post 9-2 to insert in binding groove 2-1 and is connected with binding groove 2-1.
In addition, cutter head 1 is the numerical control cutter head 1 of control end external controller; The material of face shield 6 is PC material.
The concrete use procedure of the present embodiment is as follows:
The first step, the LED display face shield 6 of not yet perforate is machined to preliminary dimension; Then this face shield 6 is put into the open slot 4-1 of jig main body 4, and make locating part 5 be in clamp position, position this face shield 6;
Second step, unlatching vavuum pump 3, make this face shield 6 be fixed in open slot 4-1 bottom land;
3rd step, to offer on this face shield 6 and the LED lamp tube of LED display through hole one to one with cutter head 1, with cooling fluid, cutter head 1 and face shield 6 are lowered the temperature simultaneously; Process finishing.
In addition to the implementation, the utility model can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of the utility model requirement.