CN204228622U - A kind of weld seam the cannot-harm-detection device - Google Patents

A kind of weld seam the cannot-harm-detection device Download PDF

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Publication number
CN204228622U
CN204228622U CN201420698598.1U CN201420698598U CN204228622U CN 204228622 U CN204228622 U CN 204228622U CN 201420698598 U CN201420698598 U CN 201420698598U CN 204228622 U CN204228622 U CN 204228622U
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CN
China
Prior art keywords
vehicle frame
camera
ultrasonic generator
cover plate
fixed
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Expired - Fee Related
Application number
CN201420698598.1U
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Chinese (zh)
Inventor
陈志远
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JIUJIANG YINXING SHIPYARD Co Ltd
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JIUJIANG YINXING SHIPYARD Co Ltd
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Priority to CN201420698598.1U priority Critical patent/CN204228622U/en
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Publication of CN204228622U publication Critical patent/CN204228622U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of weld seam the cannot-harm-detection device, comprise vehicle frame, motor, permanent magnet, road wheel, accumulator, camera and ultrasonic generator; Vehicle frame rotates and is provided with front axle and rear axle, be all fixed with road wheel at the two ends of front axle and rear axle; The output shaft of motor is fixed with driving gear, and driving gear has been connected with a joggle follower gear; Permanent magnet is fixed with in the centre of vehicle frame; The right-hand member of described vehicle frame is provided with camera cover plate, is provided with camera down in camera cover plate, and the left end of vehicle frame is provided with ultrasonic generator cover plate, is provided with ultrasonic generator down in ultrasonic generator cover plate.The utility model adopts permanent magnet to be attached on hull, and detected by camera and ultrasonic generator flaw detection butt welded seam, computer remote controls, greatly save manpower, compact conformation, lightweight, motion stabilization, easy to loading and unloading, butt welded seam detects fast, is convenient to observe and research.

Description

A kind of weld seam the cannot-harm-detection device
Technical field
The utility model relates to a kind of ship hull weld joint pick-up unit, specifically a kind of weld seam the cannot-harm-detection device.
Background technology
The relationship between quality of ship hull weld joint is to the security of operation of boats and ships and serviceable life, usually, the detection of ship hull weld joint needs operating personnel failure detector to be delivered to the position of needs flaw detection, and then moved by hand failure detector detects, very labor intensive muscle power, and inefficiency.
Utility model content
The purpose of this utility model is to provide one greatly to save manpower, compact conformation, lightweight, motion stabilization, easy to loading and unloading, and butt welded seam carries out the weld seam the cannot-harm-detection device detected fast, to solve the problem proposed in above-mentioned background technology.
For achieving the above object, the utility model provides following technical scheme:
A kind of weld seam the cannot-harm-detection device, comprises vehicle frame, motor, permanent magnet, road wheel, accumulator, camera and ultrasonic generator; The material of described vehicle frame is aluminium; Vehicle frame rotates and is provided with front axle and rear axle, be all fixed with road wheel at the two ends of front axle and rear axle; Described motor is fixedly installed on vehicle frame, the output shaft of motor is fixed with driving gear, driving gear has been connected with a joggle follower gear, follower gear is fixed on front axle, front axle coaxially there is driving wheel with follower gear, rear axle is provided with the engaged wheel corresponding with driving wheel, and the radius of driving wheel and engaged wheel is equal, and driving wheel is connected by belt with engaged wheel; Be fixed with permanent magnet in the centre of vehicle frame, the lower surface of permanent magnet is lower than the lower surface of vehicle frame; The right-hand member of described vehicle frame is provided with camera cover plate, is provided with camera down in camera cover plate, and the left end of vehicle frame is provided with ultrasonic generator cover plate, is provided with ultrasonic generator down in ultrasonic generator cover plate; The power lead of described camera and ultrasonic generator is all connected on accumulator, and accumulator is fixed on vehicle frame, and vehicle frame is provided with controller and wireless launcher.
Further: the input end of described controller is connected with camera system, running gear and ultrasonic fault detection system, camera system and ultrasonic fault detection system by signal transmission to controller, controller is connected with power supply unit, and controller is passed the signal along on computing machine by wireless telecommunications.
Further: described running gear includes motor, road wheel, driving gear, follower gear, driving wheel, engaged wheel, front axle and rear axle; Camera system includes camera; Ultrasonic fault detection system includes ultrasonic generator; Power supply unit comprises accumulator and wire; Wireless telecommunications include the wireless launcher be arranged on vehicle frame and the wireless receiver arranged on computers.
Compared with prior art, the beneficial effects of the utility model are: the utility model adopts permanent magnet to be attached on hull, detected by camera and ultrasonic generator flaw detection butt welded seam, computer remote controls the device on vehicle frame, greatly save manpower, compact conformation, lightweight, motion stabilization, easy to loading and unloading, butt welded seam detects fast, accuracy in detection is very high, is convenient to observe and research.
Accompanying drawing explanation
Fig. 1 is a kind of plan structure schematic diagram of weld seam the cannot-harm-detection device.
Fig. 2 is a kind of side-looking structural representation of weld seam the cannot-harm-detection device.
Fig. 3 is a kind of course of work structural representation of weld seam the cannot-harm-detection device.
In figure: 1-vehicle frame, 2-motor, 3-permanent magnet, 4-road wheel, 5-driving gear, 6-follower gear, 7-driving wheel, 8-engaged wheel, 9-camera cover plate, 10-ultrasonic generator cover plate, 11-wireless launcher, 12-accumulator, 13-camera, 14-ultrasonic generator, 15-front axle, 16-rear axle, 17-controller.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
Refer to figure, in the utility model embodiment, a kind of weld seam the cannot-harm-detection device, comprises vehicle frame 1, motor 2, permanent magnet 3, road wheel 4, accumulator 12, camera 13 and ultrasonic generator 14, the material of described vehicle frame 1 is aluminium, because its material is comparatively light, the total quality of pick-up unit is alleviated, reduces the consumption of electric energy, vehicle frame 1 rotates and is provided with front axle 15 and rear axle 16, be all fixed with road wheel 4 at the two ends of front axle 15 and rear axle 16, described motor 2 is fixedly installed on vehicle frame 1, the output shaft of motor 2 is fixed with driving gear 5, driving gear 5 has been connected with a joggle follower gear 6, follower gear 6 is fixed on front axle 15, front axle 15 coaxially there is driving wheel 7 with follower gear 6, rear axle 16 is provided with the engaged wheel 8 corresponding with driving wheel 7, the radius of driving wheel 7 and engaged wheel 8 is equal, driving wheel 7 is connected by belt with engaged wheel 8, motor 2 rotates, front axle 15 is driven to rotate by gears meshing, front axle 15 rotates, driving wheel 7 on it is rotated, and drive rear axle 16 to rotate, vehicle frame 1 is driven to walk, be fixed with permanent magnet 3 in the centre of vehicle frame 1, the lower surface of permanent magnet 3 is lower than the lower surface of vehicle frame 1, and permanent magnet 3 provides absorption affinity, makes vehicle frame 1 be adsorbed on the surface of boats and ships, is convenient to detect weld seam on acclive surface, the right-hand member of described vehicle frame 1 is provided with camera cover plate 9, camera 13 is down provided with in camera cover plate 9, the left end of vehicle frame 1 is provided with ultrasonic generator cover plate 10, ultrasonic generator 14 is down provided with in ultrasonic generator cover plate 10, camera cover plate 9 and ultrasonic generator cover plate 10 are all protector internal units, meet in water access arrangement under avoiding rainy day situation, destroy equipment, the power lead of described camera 13 and ultrasonic generator 14 is all connected on accumulator 12, accumulator 12 is fixed on vehicle frame 1, vehicle frame 1 is provided with controller 17 and wireless launcher 11, the input end of controller 17 is connected with camera system, running gear and ultrasonic fault detection system, camera system includes camera, running gear includes motor 2, road wheel 4, driving gear 5, follower gear 6, driving wheel 7, engaged wheel 8, front axle 15 and rear axle 16, ultrasonic fault detection system includes ultrasonic generator 14, camera system and ultrasonic fault detection system by signal transmission to controller 17, controller 17 is connected with power supply unit, power supply unit comprises accumulator 12 and wire, controller 17 passes the signal along in computing machine by wireless telecommunications, wireless telecommunications include the wireless launcher 11 be arranged on vehicle frame 1 and the wireless receiver arranged on computers, like this, the weld seam situation that the weld seam image machine ultrasonic fault detection system of shooting with video-corder detects is delivered in computing machine through wireless telecommunications, be convenient to personal observations.
Device in use, vehicle frame 1 is placed on boats and ships weld seam, vehicle frame 1 is adsorbed on hull by permanent magnet 3, control the running gear on vehicle frame 1 by computing machine, make vehicle frame 1 straight line moving, in walking process, camera 13 and ultrasonic generator 14 butt welded seam carry out making a video recording and detect a flaw, be delivered on computing machine at a distance through wireless telecommunications after video recording and ultrasonic listening result via controller 17 are changed, remote computer can be realized control, eliminate a large amount of human users, improve the detection efficiency of weld seam.
To those skilled in the art, obvious the utility model is not limited to the details of above-mentioned one exemplary embodiment, and when not deviating from spirit of the present utility model or essential characteristic, can realize the utility model in other specific forms.Therefore, no matter from which point, all should embodiment be regarded as exemplary, and be nonrestrictive, scope of the present utility model is limited by claims instead of above-mentioned explanation, and all changes be therefore intended in the implication of the equivalency by dropping on claim and scope are included in the utility model.Any Reference numeral in claim should be considered as the claim involved by limiting.
In addition, be to be understood that, although this instructions is described according to embodiment, but not each embodiment only comprises an independently technical scheme, this narrating mode of instructions is only for clarity sake, those skilled in the art should by instructions integrally, and the technical scheme in each embodiment also through appropriately combined, can form other embodiments that it will be appreciated by those skilled in the art that.

Claims (3)

1. a weld seam the cannot-harm-detection device, comprises vehicle frame (1), motor (2), permanent magnet (3), road wheel (4), accumulator (12), camera (13) and ultrasonic generator (14); It is characterized in that: the material of described vehicle frame (1) is aluminium; The upper rotation of vehicle frame (1) is provided with front axle (15) and rear axle (16), is all fixed with road wheel (4) at the two ends of front axle (15) and rear axle (16); Described motor (2) is fixedly installed on vehicle frame (1), the output shaft of motor (2) is fixed with driving gear (5), driving gear (5) has been connected with a joggle follower gear (6), follower gear (6) is fixed on front axle (15), at front axle (15), upper and follower gear (6) coaxially has driving wheel (7), rear axle (16) is provided with the engaged wheel (8) corresponding with driving wheel (7), the radius of driving wheel (7) and engaged wheel (8) is equal, and driving wheel (7) is connected by belt with engaged wheel (8); Be fixed with permanent magnet (3) in the centre of vehicle frame (1), the lower surface of permanent magnet (3) is lower than the lower surface of vehicle frame (1); The right-hand member of described vehicle frame (1) is provided with camera cover plate (9), camera (13) is down provided with in camera cover plate (9), the left end of vehicle frame (1) is provided with ultrasonic generator cover plate (10), is provided with ultrasonic generator (14) down in ultrasonic generator cover plate (10); The power lead of described camera (13) and ultrasonic generator (14) is all connected on accumulator (12), and accumulator (12) is fixed on vehicle frame (1), and vehicle frame (1) is provided with controller (17) and wireless launcher (11).
2. a kind of weld seam the cannot-harm-detection device according to claim 1, it is characterized in that: the input end of described controller (17) is connected with camera system, running gear and ultrasonic fault detection system, camera system and ultrasonic fault detection system by signal transmission to controller (17), (17) are connected with power supply unit with controller, and controller (17) is passed the signal along on computing machine by wireless telecommunications.
3. a kind of weld seam the cannot-harm-detection device according to claim 2, is characterized in that: described running gear includes motor (2), road wheel (4), driving gear (5), follower gear (6), driving wheel (7), engaged wheel (8), front axle (15) and rear axle (16); Camera system includes camera; Ultrasonic fault detection system includes ultrasonic generator (14); Power supply unit comprises accumulator (12) and wire; Wireless telecommunications include the wireless launcher (11) be arranged on vehicle frame (1) and the wireless receiver arranged on computers.
CN201420698598.1U 2014-11-20 2014-11-20 A kind of weld seam the cannot-harm-detection device Expired - Fee Related CN204228622U (en)

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CN201420698598.1U CN204228622U (en) 2014-11-20 2014-11-20 A kind of weld seam the cannot-harm-detection device

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Application Number Priority Date Filing Date Title
CN201420698598.1U CN204228622U (en) 2014-11-20 2014-11-20 A kind of weld seam the cannot-harm-detection device

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105372329A (en) * 2015-10-31 2016-03-02 安新生 Steel-ring weld-seam detection tool with data wireless transmission function
CN106093200A (en) * 2016-08-08 2016-11-09 浙江坤博机械制造有限公司 A kind of distance type ultrasonic reflectoscope
WO2017215359A1 (en) * 2016-06-13 2017-12-21 河海大学 Actual bridge weld scanner and scanning method
CN107748203A (en) * 2017-11-16 2018-03-02 西安石油大学 It is a kind of intelligent from tracking seam inspection robot
CN108204989A (en) * 2017-12-27 2018-06-26 福建省永正工程质量检测有限公司 A kind of construction steel structure detection device
CN109030630A (en) * 2018-07-15 2018-12-18 东北石油大学 A kind of non-contact automatic tester of electromagnetic acoustic for storage tank bottom plate weld seam
CN110243942A (en) * 2019-07-08 2019-09-17 嘉兴林升液压工具有限公司 A kind of Pipe Cutting tubing non-destructive testing device
CN110274955A (en) * 2019-06-24 2019-09-24 江苏锦升科技有限公司 A kind of detection device and method of the workpiece that is welded
CN110977768A (en) * 2020-01-03 2020-04-10 李光植 Remote control workbench for inspection and detection
CN112224294A (en) * 2020-08-26 2021-01-15 东南大学 Wall-climbing robot for tracking weld joint on metal wall surface
CN114002328A (en) * 2021-11-10 2022-02-01 大连海洋大学 Welding seam detection robot for ship oil tank and detection method
CN117184380A (en) * 2023-11-03 2023-12-08 浙江衡昇科技有限公司 Underwater ship weld joint adsorption mobile detection robot

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105372329A (en) * 2015-10-31 2016-03-02 安新生 Steel-ring weld-seam detection tool with data wireless transmission function
US10788432B2 (en) 2016-06-13 2020-09-29 Hohai University Weld scanner for real-life bridge and scanning method thereof
WO2017215359A1 (en) * 2016-06-13 2017-12-21 河海大学 Actual bridge weld scanner and scanning method
CN106093200A (en) * 2016-08-08 2016-11-09 浙江坤博机械制造有限公司 A kind of distance type ultrasonic reflectoscope
CN106093200B (en) * 2016-08-08 2019-06-07 浙江坤博机械制造有限公司 A kind of remote control type supersonic detector
CN107748203A (en) * 2017-11-16 2018-03-02 西安石油大学 It is a kind of intelligent from tracking seam inspection robot
CN107748203B (en) * 2017-11-16 2024-01-26 西安石油大学 Intelligent self-tracking weld joint flaw detection robot
CN108204989A (en) * 2017-12-27 2018-06-26 福建省永正工程质量检测有限公司 A kind of construction steel structure detection device
CN109030630A (en) * 2018-07-15 2018-12-18 东北石油大学 A kind of non-contact automatic tester of electromagnetic acoustic for storage tank bottom plate weld seam
CN110274955A (en) * 2019-06-24 2019-09-24 江苏锦升科技有限公司 A kind of detection device and method of the workpiece that is welded
CN110243942A (en) * 2019-07-08 2019-09-17 嘉兴林升液压工具有限公司 A kind of Pipe Cutting tubing non-destructive testing device
CN110977768A (en) * 2020-01-03 2020-04-10 李光植 Remote control workbench for inspection and detection
CN112224294A (en) * 2020-08-26 2021-01-15 东南大学 Wall-climbing robot for tracking weld joint on metal wall surface
CN114002328A (en) * 2021-11-10 2022-02-01 大连海洋大学 Welding seam detection robot for ship oil tank and detection method
CN117184380A (en) * 2023-11-03 2023-12-08 浙江衡昇科技有限公司 Underwater ship weld joint adsorption mobile detection robot
CN117184380B (en) * 2023-11-03 2024-01-26 浙江衡昇科技有限公司 Underwater ship weld joint adsorption mobile detection robot

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150325

Termination date: 20151120

EXPY Termination of patent right or utility model