CN204224855U - Connection cylinder dyeing apparatus - Google Patents

Connection cylinder dyeing apparatus Download PDF

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Publication number
CN204224855U
CN204224855U CN201420460926.4U CN201420460926U CN204224855U CN 204224855 U CN204224855 U CN 204224855U CN 201420460926 U CN201420460926 U CN 201420460926U CN 204224855 U CN204224855 U CN 204224855U
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cylinder body
cylinder
valve control
loop
pass valve
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CN201420460926.4U
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骆小来
吴海彬
朱祥明
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Guangdong Esquel Textiles Co Ltd
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Guangdong Esquel Textiles Co Ltd
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Abstract

The utility model discloses a kind of connection cylinder dyeing apparatus, comprise the first cylinder body and the second cylinder body, between the top of described first cylinder body and the top of the second cylinder body, be in series with by-pass valve control; Described first cylinder body, the second cylinder body all have water inlet, delivery port, are in series with by-pass valve control and dyeing liquor main pump between described first cylinder body and the second cylinder body.The connection cylinder dyeing apparatus that the utility model relates to can ensure product dyeing quality, can enhance productivity again, can also reduce Meteorological simultaneously.

Description

Connection cylinder dyeing apparatus
Technical field
The utility model relates to textile printing and dyeing field, particularly relates to connection cylinder dyeing apparatus.
Background technology
The yarn dyeing of same kind monochrome, when adopting point cylinder or batch dyeing in more large batch of production process, easily there is cylinder difference phenomenon (time of dyeing in namely different dye vats, the factor differences such as the operation of dyeing liquor and dyeing cause being of different shades of the cloth dyeed).Traditional way is the dye vat configuring more different size capacity, the larger same kind of batch and the yarn of color are placed in the larger cylinder of capacity as far as possible and dye, reduce once dyeing in dye vat usage quantity and batch, its object is exactly to reduce cylinder difference, but can produce some new contradictions like this.Such as certain order requirements does several yarn kind or same yarn kind has several color, and the amount of often kind of yarn or often kind of color is not very large.By general production organization mode, be all be distributed in the close dyeing machine of various capacity to carry out separately or gradation dyeing, Large Copacity dye vat often leaves unused, and cannot use, and causes the waste of equipment and the idle of resource.
Utility model content
Based on this, the method for being necessary provides one can ensure product dyeing quality, can enhance productivity again, can also reduce dyeing side's connection cylinder dyeing apparatus of Meteorological simultaneously.
A kind of connection cylinder dyeing apparatus, comprises the first cylinder body and the second cylinder body, is in series with by-pass valve control between the top of described first cylinder body and the top of the second cylinder body;
Described first cylinder body, the second cylinder body all have water inlet, delivery port, are in series with by-pass valve control and dyeing liquor main pump between described first cylinder body and the second cylinder body.
Wherein in an embodiment, water inlet and the water outlet of the water inlet of described first cylinder body and water outlet, the second cylinder body are equipped with by-pass valve control.
Wherein in an embodiment, described first cylinder body, the second cylinder body also all have loop head and loop exit;
The loop head of described first cylinder body is series at the loop exit of described second cylinder body by by-pass valve control, the loop exit of described first cylinder body is series at the loop head of described second cylinder body by by-pass valve control.
Wherein in an embodiment, be communicated with by by-pass valve control between the loop head of described first cylinder body and loop exit, be communicated with by by-pass valve control between the loop head of described second cylinder body and loop exit.
Wherein in an embodiment, described second cylinder body is two or more, and described first cylinder body, each second cylinder body successively series circulation are communicated with;
Described first cylinder body, each second cylinder body all have loop head and loop exit, the loop exit of described first cylinder body is communicated in the loop head of one of them the second cylinder body by by-pass valve control, the loop exit of this second cylinder body is communicated in the loop head of next second cylinder body by by-pass valve control, the like, the loop exit of last the second cylinder body is communicated in the loop head of described first cylinder body by by-pass valve control.
Wherein in an embodiment, be communicated with by by-pass valve control between the loop head of described first cylinder body and loop exit, be communicated with by by-pass valve control between the loop head of the second cylinder body described in each and loop exit.
Wherein in an embodiment, described dyeing liquor main pump is 8-15s the duration of runs.
Wherein in an embodiment, described dyeing liquor main pump is that 5s, 50HZ operate 8s start-up time, and the shut-in time is 5s.
The connection cylinder dyeing apparatus application aborning that the utility model relates to, decreases the larger time-division cylinder of batch or gradation is dyeed and brings the problem of cylinder difference phenomenon, improves the utilization rate of equipment when batch lacks.And save dyeing water and the dye well auxiliary dosage of half, greatly save dyeing cost.Means not only for using factory to provide production organization method and guarantee product quality flexibly, and larger economic benefit can also be produced with less equipment investment.
The connection cylinder dyeing apparatus that the utility model relates to, to the yarn of the same color of same breed (also comprising dyeing identical), can adopt the dyeing of connection cylinder form, reduce cylinder batch and dyeing water and the auxiliary dosage of half can be saved; And the yarn of different colours to different cultivars, then can separate independent dyeing, be independent of each other, improve utilization rate of equipment and installations.
The connection cylinder dyeing apparatus that the utility model relates to can realize between first cylinder body and multiple second cylinder body with the use of, dyeing liquor between first cylinder body and multiple second cylinder body can be moved in circles, dyeing liquor enters the second cylinder body by the first cylinder body, second cylinder body cylinder cloth dyes, dyeing liquor enters the first cylinder body by the second cylinder body, first cylinder body cylinder cloth dyes, achieve the object of connection cylinder, save dyeing water and the auxiliary dosage of half, save manpower and time cost, decrease the use of resource, reduce material cost.
Accompanying drawing explanation
Fig. 1 is the connection cylinder dyeing apparatus schematic diagram of the utility model embodiment;
Fig. 2 is the connection cylinder dyeing apparatus schematic diagram of the utility model embodiment;
Fig. 3 is that the dyeing liquor main pump of the utility model embodiment alternately opens and closes time diagram;
Fig. 4 is that the dyeing liquor main pump of the utility model embodiment alternately opens and closes time diagram.
Description of reference numerals
10, the first cylinder body; 110, the first cylinder base outlet; 20, the 70, second cylinder body; 210, the 710, second cylinder base outlet; 30, yarn cylinder; 401-418, dyeing liquor flow direction; 501-515, by-pass valve control; 601-603, dyeing liquor main pump.
Detailed description of the invention
For the ease of understanding the utility model, below with reference to relevant drawings, the utility model is described more fully.Preferred embodiment of the present utility model is given in accompanying drawing.But the utility model can realize in many different forms, is not limited to embodiment described herein.On the contrary, provide the object of these embodiments be make the understanding of disclosure of the present utility model more comprehensively thorough.
It should be noted that, when element is called as " being fixed on " another element, directly can there is element placed in the middle in it on another element or also.When an element is considered to " connection " another element, it can be directly connected to another element or may there is centering elements simultaneously.
Unless otherwise defined, all technology used herein and scientific terminology are identical with belonging to the implication that those skilled in the art of the present utility model understand usually.The object of the term used in description of the present utility model herein just in order to describe specific embodiment, is not intended to be restriction the utility model.Term as used herein "and/or" comprises arbitrary and all combinations of one or more relevant Listed Items.
A kind of connection cylinder dyeing apparatus, see Fig. 1, comprises the first cylinder body 10 and the second cylinder body 20, the top of described first cylinder body 10 by by-pass valve control and pipeline communication in the top of the second cylinder body 20;
Described first cylinder body 10, second cylinder body 20 all has water inlet, delivery port, loop head and loop exit, the bottom of described first cylinder body 10 has the first cylinder base outlet 110, the water inlet of described first cylinder body 10, delivery port, loop head and loop exit are all opened on the first cylinder base outlet 110, the water inlet of described first cylinder body 10, delivery port, loop head and loop exit are all communicated with pipeline, the bottom of described second cylinder body 20 has the second cylinder base outlet 210, the water inlet of described second cylinder body 20, delivery port, loop head and loop exit are all opened on the second cylinder base outlet 210, the water inlet of described second cylinder body 20, delivery port, loop head and loop exit are all communicated with pipeline.
The loop head of described first cylinder body 10 is series at the loop exit of described second cylinder body 20 by by-pass valve control 508, the loop exit of described first cylinder body 10 is series at the loop head of described second cylinder body 20 by by-pass valve control 507.Be communicated with by by-pass valve control 505 between the loop head of described first cylinder body 10 and loop exit, be communicated with by by-pass valve control 506 between the loop head of described second cylinder body 20 and loop exit.
Further, the pipeline of loop head that the loop exit of described first cylinder body 10 is communicated with described second cylinder body 20 is communicated with the loop head of described second cylinder body 20 pipeline with the loop exit of described first cylinder body 10 shares same pipeline (the loop exit pipeline of the first cylinder body 10).The pipeline that the loop exit of described second cylinder body 20 is communicated with the loop head of described second cylinder body 20 is communicated with the loop head of described first cylinder body 10 pipeline with the loop exit of described second cylinder body 20 shares same pipeline (the loop exit pipeline of the second cylinder body 20).Also be, by-pass valve control 505 is in series with between the loop head of described first cylinder body 10 and loop exit, all by-pass valve control 506 is had by placed in series between the loop head of the second cylinder body 20 and loop exit, the loop exit place of described first cylinder body 10 is provided with dyeing liquor main pump 601, the loop exit place of described second cylinder body 20 is provided with dyeing liquor main pump 602, the pipeline at the loop head place of described first cylinder body 10 is communicated in the pipeline at the loop exit place of the second cylinder body 20 by by-pass valve control 508, the pipeline at the loop exit place of described first cylinder body 10 is communicated in the pipeline at the loop head place of the second cylinder body 20 by by-pass valve control 507, water inlet and the water outlet of described first cylinder body 10 are respectively equipped with by-pass valve control 501,503, and the water inlet of the second cylinder body 20 and water outlet are respectively equipped with by-pass valve control 502,504.
Further, the quantity of described second cylinder body 20 is multiple (described multiple can for two or more).See Fig. 2, in the present embodiment, the second cylinder body is two, is respectively the second cylinder body 20, second cylinder body 70.Described first cylinder body 10, second cylinder body 20, second cylinder body 70 successively series circulation is communicated with;
Described first cylinder body 10, second cylinder body 20, second cylinder body 70 all has loop head and loop exit, the loop exit of described first cylinder body 10 is communicated in the loop head of the second cylinder body 20 by by-pass valve control 507, the loop exit of this second cylinder body 20 is communicated in the loop head of next second cylinder body 70 by by-pass valve control 511, the loop exit of the second cylinder body 70 is communicated in the loop head of described first cylinder body 10 by by-pass valve control 510.Be communicated with by by-pass valve control 505 between the loop head of described first cylinder body 10 and loop exit, be communicated with by by-pass valve control 506 between the loop head of described second cylinder body 20 and loop exit, be communicated with by by-pass valve control 512 between the loop head of described second cylinder body 70 and loop exit.
Further, the pipeline of loop head that the loop exit of described first cylinder body 10 is communicated with described second cylinder body 20 is communicated with the loop head of described second cylinder body 20 pipeline with the loop exit of described first cylinder body 10 shares same pipeline (the loop exit pipeline of the first cylinder body 10).The pipeline that the loop exit of described second cylinder body 20 is communicated with the loop head of described second cylinder body 20 is communicated with the loop head of described first cylinder body 10 pipeline with the loop exit of described second cylinder body 20 shares same pipeline (the loop exit pipeline of the second cylinder body 20).The pipeline that the loop exit of described second cylinder body 70 is communicated with the loop head of described second cylinder body 70 is communicated with the loop head of described first cylinder body 10 pipeline with the loop exit of described second cylinder body 70 shares same pipeline (the loop exit pipeline of the second cylinder body 70).Also be, by-pass valve control 505 is in series with between the loop head of described first cylinder body 10 and loop exit, all by-pass valve control 506 is had by placed in series between the loop head of the second cylinder body 20 and loop exit, all by-pass valve control 512 is had by placed in series between the loop head of the second cylinder body 70 and loop exit, the loop exit place of described first cylinder body 10 is provided with dyeing liquor main pump 601, the loop exit place of described second cylinder body 20 is provided with dyeing liquor main pump 602, the loop exit place of described second cylinder body 70 is provided with dyeing liquor main pump 603, the pipeline at the loop head place of described first cylinder body 10 is communicated in the pipeline at the loop exit place of the second cylinder body 20 by by-pass valve control 508, the pipeline at the loop exit place of described first cylinder body 10 is communicated in the pipeline at the loop head place of the second cylinder body 20 by by-pass valve control 507, the pipeline at the loop exit place of described second cylinder body 20 is communicated in the pipeline at the loop head place of the second cylinder body 70 by by-pass valve control 511, the pipeline at the loop exit place of described second cylinder body 70 is communicated in the pipeline at the loop head place of the first cylinder body 10 by by-pass valve control 510, wherein, the pipeline of the loop exit of described second cylinder body 20 shares, i.e. the pipeline one dividing into three of the loop exit of described second cylinder body 20, the loop head of connection first cylinder body 10, the loop head of connection second cylinder body 20, the loop head of described second cylinder body 70 of connection.
Water inlet and the water outlet of described first cylinder body 10 are respectively equipped with by-pass valve control 501,503, and the water inlet of the second cylinder body 20 and water outlet are respectively equipped with by-pass valve control 502,504; The water inlet of the second cylinder body 70 and water outlet are respectively equipped with by-pass valve control 514,513.
The connection cylinder dyeing apparatus that the utility model relates to has following connection cylinder colouring method in actual production process:
(1) when needs carry out separately dyeing (single cylinder form), comprise the steps:
Yarn cylinder 30 is placed in respectively the first cylinder body 10 and the second cylinder body 20, close the by-pass valve control 509 between the top of described first cylinder body 10 and the top of the second cylinder body 20, by-pass valve control 508 between the pipeline of closing the pipeline at the loop head place of described first cylinder body 10 and the loop exit place of the second cylinder body 20, by-pass valve control 507 between the pipeline of closing the pipeline at the loop exit place of the first cylinder body 10 and the loop head place of the second cylinder body 20, close the by-pass valve control 503 of the water outlet of described first cylinder body 10, close the by-pass valve control 504 of the water outlet of the second cylinder body 20, open the by-pass valve control 505 between the loop head of described first cylinder body 10 and loop exit, open the by-pass valve control 506 between the loop head of the second cylinder body 20 and loop exit,
Open the by-pass valve control 501 of the water inlet of the first cylinder body 10, open the by-pass valve control 502 of the water inlet of the second cylinder body 20, fill dyeing liquor to the first cylinder body 10 respectively, second cylinder body 20, close the by-pass valve control 501 of the water inlet of the first cylinder body 10, close the by-pass valve control 502 of the water inlet of the second cylinder body 20, the interpolation of dyeing liquor can also be following mode: toward the first cylinder body 10, (auxiliary agent can be hydrogen peroxide to add auxiliary agent in second cylinder body 20 respectively, salt and alkali, wherein, salt be glauber salt and soda ash, alkali be caustic soda), then the by-pass valve control 501 of the water inlet of the first cylinder body 10 is opened, open the by-pass valve control 502 of the water inlet of the second cylinder body 20, fill water to the first cylinder body 10 respectively, second cylinder body 20,
Open the dyeing liquor main pump 602 at the loop exit place of dyeing liquor main pump 601, second cylinder body 20 at the loop exit place of the first cylinder body 10 respectively, dye; The duration of runs of the dyeing liquor main pump 602 at the loop exit place of dyeing liquor main pump 601, second cylinder body 20 at the loop exit place of described first cylinder body 10 is 8-15s; The start-up time of the dyeing liquor main pump 602 at the loop exit place of dyeing liquor main pump 601, second cylinder body 20 at the loop exit place of described first cylinder body 10 is 5s, adopts 50HZ running 8s, shut-in time 5s; The rotating speed of the dyeing liquor main pump 602 at the loop exit place of dyeing liquor main pump 601, second cylinder body 20 at the loop exit place of described first cylinder body 10 is the 80%-100% of rated speed.
Open the by-pass valve control 504 of the water outlet of by-pass valve control 503, second cylinder body 20 of the water outlet of described first cylinder body 10, discharge remaining dyeing liquor;
(2) when needs carry out connection cylinder (second cylinder body) form, comprise the steps:
See Fig. 1, yarn cylinder 30 is placed in respectively the first cylinder body 10 and the second cylinder body 20, open the by-pass valve control 509 between the top of described first cylinder body 10 and the top of the second cylinder body 20, by-pass valve control 508 between the pipeline of closing the pipeline at the loop head place of described first cylinder body 10 and the loop exit place of the second cylinder body 20, by-pass valve control 507 between the pipeline of closing the pipeline at the loop exit place of the first cylinder body 10 and the loop head place of the second cylinder body 20, close the by-pass valve control 503 of the water outlet of described first cylinder body 10, the by-pass valve control 504 of the water outlet of the second cylinder body 20, close the by-pass valve control 505 between the loop head of described first cylinder body 10 and loop exit, by-pass valve control 506 between the loop head of the second cylinder body 20 and loop exit,
Open the by-pass valve control 501 of the water inlet of the first cylinder body 10, close the by-pass valve control 502 of the water inlet of the second cylinder body 20, after filling dyeing liquor to the first cylinder body 10, close the by-pass valve control 501 of the water inlet of the first cylinder body 10, close the by-pass valve control 509 between the top of described first cylinder body 10 and the top of the second cylinder body 20, by-pass valve control 507 between the pipeline opening the pipeline at the loop exit place of the first cylinder body 10 and the loop head place of the second cylinder body 20, by-pass valve control 508 between the pipeline of closing the pipeline at the loop head place of described first cylinder body 10 and the loop exit place of the second cylinder body 20,
Open the dyeing liquor main pump 601 at the loop exit place of the first cylinder body 10, close the dyeing liquor main pump 602 at the loop exit place of main second cylinder body 20, dyeing liquor enters the second cylinder body 20 by the first cylinder body 10, namely dyeing liquor is from the first cylinder body 10 (A cylinder) along arrow 412,408,405,404 to the second cylinder body 20 (B cylinder), yarn cylinder 30 in second cylinder body 20 dyes
By-pass valve control 507 between the pipeline of closing the pipeline at the loop exit place of the first cylinder body 10 and the loop head place of the second cylinder body 20 again, by-pass valve control 508 between the pipeline opening the pipeline at the loop head place of described first cylinder body 10 and the loop exit place of the second cylinder body 20, close the dyeing liquor main pump 601 at the loop exit place of the first cylinder body 10, open the dyeing liquor main pump 602 at the loop exit place of the second cylinder body 20, dyeing liquor enters the first cylinder body 10 by the second cylinder body 20, namely dyeing liquor is from the second cylinder body 20 (B cylinder) along arrow 401, 406, 407, 409 to the first cylinder body 10 (A cylinder), yarn cylinder 30 in first cylinder body 10 dyes, circulation like this, the opening time of the dyeing liquor main pump 602 at the loop exit place of dyeing liquor main pump 601, second cylinder body 20 at the loop exit place of described first cylinder body 10 is 8-15s, the rotating speed of the dyeing liquor main pump 602 at the loop exit place of dyeing liquor main pump 601, second cylinder body 20 at the loop exit place of described first cylinder body 10 is the 80%-100% of rated speed.Two dyeing liquor main pumps of connection cylinder adopt 45HZ running frequency, during startup, a dyeing liquor main pump is opened, another dyeing liquor main pump pump cuts out, two dyeing liquor main pump alternation switches, every 18s switches once, wherein start-up time 5s, 50HZ operates 8s, shut-in time is 5s, and controlling curve figure is shown in Figure 3.
Open the by-pass valve control 504 of the water outlet of by-pass valve control 503, second cylinder body 20 of the water outlet of described first cylinder body 10, discharge remaining dyeing liquor.
(3) when needs carry out connection cylinder (two the second cylinder bodies) form, comprise the steps:
See Fig. 2, yarn cylinder 30 is placed in respectively the first cylinder body 10 and the second cylinder body 20, open the by-pass valve control 509 between the top of described first cylinder body 10 (A cylinder) and the top of the second cylinder body 20, by-pass valve control 507 between the pipeline opening the pipeline at the loop exit place of the first cylinder body 10 and the loop head place of the second cylinder body 20, by-pass valve control 508 between the pipeline of closing the pipeline at the loop head place of described first cylinder body 10 and the loop exit place of the second cylinder body 20, by-pass valve control 510 between the pipeline of closing the pipeline at the loop head place of described first cylinder body 10 and the loop exit place of the second cylinder body 70, close the by-pass valve control 503 of the water outlet of described first cylinder body 10, the by-pass valve control 504 of the water outlet of the second cylinder body 20, the by-pass valve control 513 of the water outlet of the second cylinder body 70, close the by-pass valve control 505 between the loop head of described first cylinder body 10 and loop exit, by-pass valve control 506 between the loop head of the second cylinder body 20 and loop exit, by-pass valve control 512 between the loop head of the second cylinder body 70 and loop exit,
Open the by-pass valve control 501 of the water inlet of the first cylinder body 10, close the by-pass valve control 501 of the water inlet of the second cylinder body 20, the by-pass valve control 514 of the water inlet of the second cylinder body 70, after filling dyeing liquor to the first cylinder body 10, close the by-pass valve control 501 of the water inlet of the first cylinder body 10, close the by-pass valve control 509 between the top of described first cylinder body 10 and the top of the second cylinder body 20, by-pass valve control 507 between the pipeline opening the pipeline at the loop exit place of the first cylinder body 10 and the loop head place of the second cylinder body 20, by-pass valve control 508 between the pipeline of closing the pipeline at the loop head place of described first cylinder body 10 and the loop exit place of the second cylinder body 20,
Open the dyeing liquor main pump 601 at the loop exit place of the first cylinder body 10, close the dyeing liquor main pump 602 at the loop exit place of main second cylinder body 20, dyeing liquor enters the second cylinder body 20 by the first cylinder body 10, namely dyeing liquor is from the first cylinder body 10 (A cylinder) along arrow 412,408,405,404 to the second cylinder body 20 (B cylinder), yarn cylinder 30 in second cylinder body 20 dyes
By-pass valve control 507 between the pipeline of closing the pipeline at the loop exit place of the first cylinder body 10 and the loop head place of the second cylinder body 20 again, by-pass valve control 508 between the pipeline of closing the pipeline at the loop head place of described first cylinder body 10 and the loop exit place of the second cylinder body 20, by-pass valve control 511 between the pipeline opening the pipeline at the loop exit place of the second cylinder body 20 and the loop head place of the second cylinder body 70, open the by-pass valve control 515 between the top of described second cylinder body 20 (B cylinder) and the top of the second cylinder body 70 (C cylinder), close the dyeing liquor main pump 601 at the loop exit place of the first cylinder body 10, close the dyeing liquor main pump 603 at the loop exit place of the second cylinder body 70, open the dyeing liquor main pump 602 at the loop exit place of the second cylinder body 20, dyeing liquor enters the second cylinder body 70 by the second cylinder body 20, namely dyeing liquor is from the second cylinder body 20 (B cylinder) along arrow 401, 413, 415, 417 to the second cylinder body 70 (C cylinder), yarn cylinder 30 in second cylinder body 70 (C cylinder) dyes,
Yarn cylinder 30 in second cylinder body 70 (C cylinder) carries out after dyeing terminates, by-pass valve control 511 between the pipeline of closing the pipeline at the loop exit place of the second cylinder body 20 and the loop head place of the second cylinder body 70, by-pass valve control 510 between the pipeline opening the pipeline at the loop head place of described first cylinder body 10 and the loop exit place of the second cylinder body 70, close the dyeing liquor main pump 601 at the loop exit place of the first cylinder body 10, close the dyeing liquor main pump 602 at the loop exit place of the second cylinder body 20, open the dyeing liquor main pump 603 at the loop exit place of the second cylinder body 70, dyeing liquor enters the first cylinder body 10 by the second cylinder body 70, namely dyeing liquor is from the second cylinder body 70 (C cylinder) along arrow 416, 418, 414, 410, 409 to the first cylinder body 10 (A cylinder), so move in circles.The duration of runs of the dyeing liquor main pump 602 at the loop exit place of dyeing liquor main pump 601, second cylinder body 20 at the loop exit place of described first cylinder body 10 is 8-15s; The rotating speed of the dyeing liquor main pump 602 at the loop exit place of dyeing liquor main pump 601, second cylinder body 20 at the loop exit place of described first cylinder body 10 is the 80%-100% of rated speed.Two dyeing liquor main pumps of connection cylinder adopt 45HZ running frequency, during startup, a dyeing liquor main pump is opened, another dyeing liquor main pump pump cuts out, two dyeing liquor main pump alternation switches, every 18s switches once, wherein start-up time 5s, 50HZ operates 8s, shut-in time is 5s, and controlling curve figure is shown in Figure 4.
Open the by-pass valve control 504 of the water outlet of by-pass valve control 503, second cylinder body 20 of the water outlet of described first cylinder body 10, discharge remaining dyeing liquor.
The connection cylinder dyeing apparatus that the utility model relates to, to the yarn of the same color of same breed (also comprising dyeing identical), can adopt the dyeing of connection cylinder form, reduce cylinder batch and dyeing water and the consumption of half can be saved; And the yarn of different colours to different cultivars, then can separate independent dyeing, be independent of each other, improve utilization rate of equipment and installations.
Test cylinder (jar) T430083240KK407991.4KG/, totally 65, interior heterodyne computer value is as follows:
Layer DEcmc DLcmc Da* Db* DCcmc DHcmc P/FDEcmc
1#-2 0.18 -0.17D -0.01 -0.05B -0.04D 0 Pass through
1#-3 0.22 -0.09D -0.09G -0.22B -0.17D 0.10G Pass through
1#-4 0.89 -0.86D -0.02 0.29Y 0.22B 0.06G Pass through
1#-5 0.46 -0.46D 0.02R -0.09B -0.07D -0.04R Pass through
1#-6 0.68 -0.58D 0.07R 0.45Y 0.35B -0.04R Pass through
Note:
DEcmc---total color difference value
DLcmc---shade difference
Da*---red-green glow difference
Db*---champac equation of light value
DCcmc---colour purity difference
DHcmc---color form and aspect difference
P/F DEcmc——Pass/Fail
Coloration result:
During the dyeing of connection cylinder, two dyeing liquor main pumps adopt 45HZ frequency to run, during startup, a dyeing liquor main pump is opened, and another dyeing liquor main pump cuts out, two dyeing liquor main pump alternation switches, every 18s switches once, wherein start-up time 5s, 50HZ operates 8s, and the shut-in time is 5s, inside and outside aberration and normal bulk production are on close level, and in color, dye is normal.
Adopt the dyeing of connection cylinder, the water yield that the yarn often contaminating two cylinders only needs a cylinder used, exchange between every two cylinders and carry out pre-treatment, dyeing and post processing.Therefore required water amount only needs a cylinder water used, cylinder quantity of steam used, the adjuvant used amount of cylinder.
The cheese of two little cylinders dyeing or warp beam gross weight are put into an equivalent vat dyeing, by power test, energy consumption can save 63%.
The connection cylinder dyeing apparatus that the utility model relates to can realize between first cylinder body and multiple second cylinder body with the use of, dyeing liquor between first cylinder body and multiple second cylinder body can be moved in circles, dyeing liquor enters the second cylinder body by the first cylinder body, second cylinder body cylinder cloth dyes, dyeing liquor enters the first cylinder body by the second cylinder body, first cylinder body cylinder cloth dyes, achieve the object of connection cylinder, save dyeing water and the auxiliary dosage of half, save manpower and time cost, decrease the use of resource, reduce material cost.
The connection cylinder dyeing apparatus application aborning that the utility model relates to, decreases the larger time-division cylinder of batch or gradation is dyeed and brings the problem of cylinder difference phenomenon, improves the utilization rate of equipment when batch lacks.And save dyeing water and the dye well auxiliary dosage of half, greatly save dyeing cost.Means not only for using factory to provide production organization method and guarantee product quality flexibly, and larger economic benefit can also be produced with less equipment investment.
Cylinder colouring method of the present utility model, not only for cheese (warp beam) dyeing provides the method for production organization method and guarantee product quality flexibly, and can also with less equipment, minimum energy consumption drops into, save dyeing water and the auxiliary dosage of half, produce larger economic benefit.
The above embodiment only have expressed several embodiment of the present utility model, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the utility model the scope of the claims.It should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise utility, can also make some distortion and improvement, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.

Claims (8)

1. join a cylinder dyeing apparatus, it is characterized in that, comprise the first cylinder body and the second cylinder body, between the top of described first cylinder body and the top of the second cylinder body, be in series with by-pass valve control;
Described first cylinder body, the second cylinder body all have water inlet, delivery port, are in series with by-pass valve control and dyeing liquor main pump between described first cylinder body and the second cylinder body.
2. cylinder dyeing apparatus according to claim 1, is characterized in that, water inlet and the water outlet of the water inlet of described first cylinder body and water outlet, the second cylinder body are equipped with by-pass valve control.
3. cylinder dyeing apparatus according to claim 1 and 2, is characterized in that, described first cylinder body, the second cylinder body also all have loop head and loop exit;
The loop head of described first cylinder body is series at the loop exit of described second cylinder body by by-pass valve control, the loop exit of described first cylinder body is series at the loop head of described second cylinder body by by-pass valve control.
4. cylinder dyeing apparatus according to claim 3, is characterized in that, is communicated with between the loop head of described first cylinder body and loop exit by by-pass valve control, is communicated with between the loop head of described second cylinder body and loop exit by by-pass valve control.
5. cylinder dyeing apparatus according to claim 1 and 2, is characterized in that, described second cylinder body is two or more, and described first cylinder body, each second cylinder body successively series circulation are communicated with;
Described first cylinder body, each second cylinder body all have loop head and loop exit, the loop exit of described first cylinder body is communicated in the loop head of one of them the second cylinder body by by-pass valve control, the loop exit of this second cylinder body is communicated in the loop head of next second cylinder body by by-pass valve control, the like, the loop exit of last the second cylinder body is communicated in the loop head of described first cylinder body by by-pass valve control.
6. cylinder dyeing apparatus according to claim 5, is characterized in that, is communicated with between the loop head of described first cylinder body and loop exit by by-pass valve control, is communicated with between the loop head of the second cylinder body described in each and loop exit by by-pass valve control.
7. cylinder dyeing apparatus according to claim 1 and 2, is characterized in that, described dyeing liquor main pump is 8-15s the duration of runs.
8. cylinder dyeing apparatus according to claim 7, is characterized in that, described dyeing liquor main pump is that 5s, 50HZ operate 8s start-up time, and the shut-in time is 5s.
CN201420460926.4U 2014-08-14 2014-08-14 Connection cylinder dyeing apparatus Active CN204224855U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104178954A (en) * 2014-08-14 2014-12-03 广东溢达纺织有限公司 United-cylinder dyeing method and dyeing device adopting same
CN105821603A (en) * 2016-05-20 2016-08-03 南通东庚机械有限公司 Energy-saving yarn dyeing system for dyeing
CN109252306A (en) * 2018-09-09 2019-01-22 惠州泰纶纺织机械有限公司 A kind of dye liquor circulation mechanism of cheese yarn dyeing system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104178954A (en) * 2014-08-14 2014-12-03 广东溢达纺织有限公司 United-cylinder dyeing method and dyeing device adopting same
CN105821603A (en) * 2016-05-20 2016-08-03 南通东庚机械有限公司 Energy-saving yarn dyeing system for dyeing
CN109252306A (en) * 2018-09-09 2019-01-22 惠州泰纶纺织机械有限公司 A kind of dye liquor circulation mechanism of cheese yarn dyeing system

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