CN204224569U - A kind of high temperature wax core holder processing unit (plant) - Google Patents
A kind of high temperature wax core holder processing unit (plant) Download PDFInfo
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- CN204224569U CN204224569U CN201420668221.1U CN201420668221U CN204224569U CN 204224569 U CN204224569 U CN 204224569U CN 201420668221 U CN201420668221 U CN 201420668221U CN 204224569 U CN204224569 U CN 204224569U
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- wax
- nail
- wax core
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- holder
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Abstract
The utility model discloses a kind of high temperature wax core holder processing unit (plant), comprising: wax nail pay-off, wax nail index(ing) feed device, wax core feed mechanism, wax nail punch structure and the electrical control cubicles for controlling each mechanism above-mentioned and device action; Wax nail index(ing) feed device realizes intermittent feed by the effect of precision cam dispenser, the intermittence location of the intermittent drive characteristic determination wax nail index(ing) feed device of precision cam dispenser, and then realize the viscous deformation of wax nail by controlling wax core feed mechanism, wax nail punch structure and wax core shut off mechanism wax core is fixed in the pipe of La Ding center, form the holder of finished product wax core; Whole device (wax core index(ing) feed device, wax core feed mechanism, wax nail punch structure), achieve the holder of wax core integration processing, this device both can process the holder of irony wax core, also can the holder of processing plastic wax core, not only efficiency is high, and can a tractor serves several purposes, this device can mate to be connected with container candle production line and realizes automatic production.
Description
Technical field
The utility model relates to wax core in candle manufacturing and wax nail and is assembled together and forms a kind of high temperature wax core holder processing unit (plant) of wax core holder.
Background technology
Wax core holder processing is an important procedure in candle industry candle production line.It has the wax core of certain straightness, is through the central authorities of wax nail, and according to the rules length cut off, fixing, is formed one can be upright wax follow closely.(wax follow closely---as drawing pin shape and size, it is ferrous products, bottom is flat, there is the hollow circular-tube of protrusion centre, and wax core can extend there through, and wax core and wax are followed closely bottom and flushed, the iron hollow circular-tube of protrusion can be made to be out of shape with mechanical impact, thus the wax core of specified length and wax nail clip is tight, forms a wax nail bottom and can stand steady, the wax that the wax core of connection can be upright is followed closely.) this process is Automatic continuous operation, wax is followed closely can facilitate the bottom being bonded at container or mould smoothly, stands upright to fall, thus is convenient to pour into wax liquid; The processing of its wax nail needs Special Equipment.
Existing wax nail processing unit (plant), adopt sheave and partial gear interval feeding machanism, positioning precision is low, galloping, wax core and wax nail feed is absonant, and scrap rate is high, and is merely able to the wax nail processing irony, directly causes wax core holder tooling cost higher.
Summary of the invention
The utility model is for above-mentioned technical problem, propose traditional iron wax nail to be replaced by plastics (preferred PET material) material, and can be fed to from plastic material wax nail a kind of high temperature wax core holder processing unit (plant) making wax core holder finished product integral production line.
For reaching above object, be achieved through the following technical solutions:
A kind of high temperature wax core holder processing unit (plant), comprising: wax nail pay-off, wax nail index(ing) feed device, wax core feed mechanism, wax nail punch structure and the electrical control cubicles for controlling each mechanism above-mentioned and device action;
Wax nail index(ing) feed device comprises: bracing frame, is fixed on the motor on bracing frame, is fixed on the precision cam dispenser on bracing frame and intermittently send nail dish;
Transmit power by chain-wheel mechanism between precision cam dispenser input shaft and motor, precision cam dispenser output shaft send nail dish to transmit power by gear mechanism with interval;
Interval send the circumferential outer of nail dish to be evenly equipped with for there being wax to follow closely the station groove embedding location, and station number of recesses and precision cam dispenser to split station number identical;
Wax nail pay-off comprises: wax nail automatic feeder send the wax of nail dish to follow closely guide channel with for being connected wax nail automatic feeder with interval;
Wax core feed mechanism comprises: wax core material dish, send past renaturation wax core feeding driling unit and the wax core shut off mechanism of hollow circular-tube in nail dish station groove for wax core being penetrated interval;
Wax nail punch structure comprises: cylinder, is fixed on the heat seal impact head of Telescopic-cylinder end, is arranged at the thermopair in heat seal impact head;
Heat seal impact head stamping position is positioned at the station groove that interval send nail dish.
Wax core shut off mechanism comprises: wax core cutting knife cylinder and the wax core cutting knife being fixed on wax core cutting knife Telescopic-cylinder end; Wax core cutting knife cutting position is positioned at interval and send the end face wax core of nail dish to stretch into position;
Adopt technique scheme the utility model, first high temperature wax nail is by entering wax nail pay-off after injection molded, wax nail automatic feeder is the screw lifting formula sorting equipment (usually adopting vibrating disk feeding machine) automatically controlled, wax nail after sorting enters wax nail guiding groove, lead to send into by wax nail guiding groove and intermittently send (wax nail guiding groove importing direction is for intermittently sending nail dish excircle vertical tangent lines direction) in the station groove of nail dish, wherein, motor by chain-wheel mechanism by power transmission to precision cam dispenser, precision cam dispenser completes the output of intermittent moment of torsion, precision cam dispenser output shaft drives interval to send nail dish to complete intermittent feed by gear mechanism again, namely the angle that interval send nail dish often to rotate a station groove has an intermittent time, have a rest here in the time, toward renaturation wax core feeding device, wax core is penetrated in wax nail central hollow pipe, then cylinder drives the heat seal impact head impact wax nail through thermopair heating to form punching press, due to wax nail for PET material and then heat seal impact head form the thermal distortion of wax nail hollow circular-tube instantaneously in impact, leave instantaneously again, wax nail central hollow pipe temperature reduces sizing and then is clamped by the wax core of open circles inside, last wax core cutting knife cylinder drives wax core cutting knife to be cut off by wax core, complete the processing of a high temperature wax core holder finished product, whole mechanism can automatic operation continuously, only need the intermittent time setting precision cam dispenser, the wax core cutting knife cylinder operation time, wax core time and heat seal impact head cylinder operation time is penetrated toward renaturation wax core feeding device.
Note: this device wax nail pay-off input terminus directly can be followed closely injection moulding apparatus and be communicated with formation Automatic-feeding production line with high temperature wax.
Cam splitter principle is as follows:
The principle of work of Cam splitter is, by on the conjugate cam on input shaft and output shaft with the indexing plate gapless Vertical Meshing being uniformly distributed needle bearing, the needle bearing that the segment of curve in cam profile face orders about on indexing plate drives indexing plate transposition, straight-line segment makes indexing plate static, and locates self-locking.Under normal circumstances, input shaft revolves turn around (360 °), output shaft just completes a dynamic indexing process stopped, in an indexing process, output shaft has the ratio of an index time and stand-by time the output ratio of Q-switching to free running, and the size of the output ratio of Q-switching to free running and cam curve section have relation (usually the angle shared by this section of curve at traverse angle) at the angular dimension that whole cam is circumferentially shared, and traverse angle is larger, ratio is larger, and dispenser running is more steady; The angle of cam circumferentially shared by straight-line segment is repose angle, and traverse angle and repose angle sum are 360 °.
The station number of dispenser (namely the output shaft angle of at every turn rotating is divided by several station number N of 360 ° of gained, angle=N that 360 ° of ÷ rotate).The quantity of the needle bearing that station number N and output shaft indexing plate load has relation, under normal circumstances, needle bearing quantity on indexing plate is identical with station number, occur following situation when station N≤4: during N=4, the quantity of the needle bearing on indexing plate is 2N (2 needle bearings are stirred at each traverse angle); During station number N=2, the needle bearing on indexing plate is 3N, and cam curve stirs 3 needle bearings at every turn; When number of divisions N is too large, owing to affecting by the size of indexing plate diameter, too many needle bearing cannot be installed, cam curve is carried out segmentation by general employing, same straight line is also segmentation (but curve form also may change thereupon), like this can not be too many because of needle bearing quantity, distribute the too little load capacity affecting dispenser of its diameter that comes.Cam curve becomes sinusoidal curve.
Indexing accuracy (the repetitive positioning accuracy of dispenser output shaft, that is: be transformed into by a station angular error that next station turns over) determined by the position error between needle bearing equally distributed on indexing plate, positionerror on indexing plate between needle bearing is less, the indexing accuracy of dispenser is higher, otherwise it is just low, general indexing accuracy is divided into three grades, regular grade≤± 50 " micron order≤± 30 " high-precision level≤± 15 ".
● so-called dividing apparatus, does the interval segmentation turning motion of (stopping → segmentation → stopping → segmentation →) exactly.
● so-called stop, is exactly the non-rotating interval of force-output shaft, that is namely claims to stop in the state that driven member roller and the cam curve of roller cam touch.
● so-called segmentation, is exactly the pivotal interval of force-output shaft, that is namely claims to stop in the state that driven member roller and the cam curve of roller cam touch.
● the general every single-revolution of inputting shaft, output shaft does once to split and once stops.
● namely the dwell times between force-output shaft single-revolution collides number of times.These arrest points can be done processing combination inspection and wait operation as determined.
● sprocket wheel or belt pulley are installed on force-output shaft, and after coordinating with chain or belt, also can as the conveying belt of picture intermittent delivery at line style automatic machine.
To sum up, this advantage is apparent, is mainly manifested in:
1, adopt the wax nail of PET material, for the manufacture of new high temperature wax core holder, substitute the holder of irony wax core, thus prevent the reincarnation of wax core from becoming rusty, improve candle aesthetics and quality product.
2, high temperature wax core holder tooling cost is lower than irony wax core holder tooling cost 15%.
3, the color of high temperature wax core holder can be selected and candle solid colour, makes product more attractive in appearance.
4, after the hollow circular-tube hot melt adhesive in the holder of high temperature wax core, wax liquid rising passway can be completely closed, when candle flame is burned to this position, can automatic distinguishing, and improve candle safety in utilization.
5, substitute traditional batch feeding style with precision cam dispenser, Stepping positioning precision is high, smooth running, can improve processing wax core holder yield rate, even if original scrap rate reduces to zero.
6, wax core, wax nail, wax core holder material loading, processing realize integration, namely can process the holder of irony wax core, also can the holder of processing plastic wax core, and not only efficiency is high, and can a tractor serves several purposes.
7, this device can mate to be connected with container candle production line and realizes automatic production.
Above-mentioned explanation is only the general introduction of technical solutions of the utility model, in order to technique means of the present utility model can be better understood, and can be implemented according to the content of specification sheets, and can become apparent to allow above and other object of the present utility model, feature and advantage, below especially exemplified by preferred embodiment, and coordinate accompanying drawing, be described in detail as follows.
Accompanying drawing explanation
The utility model is totally 2 width accompanying drawings, wherein:
Fig. 1 is main TV structure schematic diagram of the present utility model.
Fig. 2 is side-looking structural representation of the present utility model.
In figure: 1, wax core cutting knife cylinder, 2, heat seal impact head cylinder, 3, thermopair, 4, heat seal impact head, 5, wax nail guide channel, 6, wax core cutting knife cylinder, 7, wax core cutting knife, 8, cylinder mount pad, 9, interval send nail dish, 10, gear mechanism, 11, chain-wheel mechanism, 12, motor, 13, bracing frame, 14, wax core material dish, 17, toward renaturation wax core feeding device, 18, wax nail automatic feeder, 19, precision cam dispenser, 20, electrical control cubicles.
Embodiment
A kind of high temperature wax core holder processing unit (plant) as depicted in figs. 1 and 2, comprising: wax nail pay-off, wax nail index(ing) feed device, wax core feed mechanism, wax nail punch structure and the electrical control cubicles 20 (inner dress programmable logic controller (PLC)) for controlling each mechanism above-mentioned and device action;
Wax nail index(ing) feed device comprises: bracing frame 13, is fixed on the motor 12 on bracing frame 13, is fixed on the precision cam dispenser 19 on bracing frame 13 and intermittently send nail dish 9;
Transmit power by chain-wheel mechanism 11 between precision cam dispenser 19 input shaft and motor 12, precision cam dispenser 19 output shaft send nail dish 9 to transmit power by gear mechanism 10 with interval;
Interval send the circumferential outer of nail dish 9 to be evenly equipped with for there being wax to follow closely the station groove embedding location, and station number of recesses and precision cam dispenser 19 to split station number identical;
Wax nail pay-off comprises: wax nail automatic feeder 18 and the wax nail for the output of wax nail automatic feeder 18 import the wax nail guide channel 5 that interval send the station groove of nail dish 9;
Wax core feed mechanism comprises: wax core material dish 14, send past renaturation wax core feeding driling unit 17 and the wax core shut off mechanism of hollow circular-tube in nail dish 9 station groove for wax core being penetrated interval;
Wax nail punch structure comprises: cylinder 2, is fixed on the heat seal impact head 4 of cylinder 2 telescopic end, is arranged at the thermopair 3 in heat seal impact head 4;
Heat seal impact head 4 stamping position is positioned at the station groove that interval send nail dish 9.
Wax core shut off mechanism comprises: wax core cutting knife cylinder 1 and the wax core cutting knife 7 being fixed on wax core cutting knife cylinder 1 telescopic end; Wax core cutting knife 7 cutting position is positioned at interval and send the end face wax core of nail dish 9 to stretch into position; About the installation of cylinder 2 and wax core cutting knife cylinder 6, need, in support 13 upper end, cylinder mount pad 8 is installed in advance, reserved heat seal impact head cylinder 2 and wax core cutting knife cylinder 6 installation site on cylinder mount pad 8;
Adopt technique scheme the utility model, first high temperature wax nail is by entering wax nail pay-off after injection molded, wax nail automatic feeder 18 is the screw lifting formula sorting equipment (usually adopting vibrating disk feeding machine) automatically controlled, wax nail after sorting enters wax nail guiding groove 5, send into interval by wax nail guiding groove 5 guiding and send (wax nail guiding groove 5 importing direction is for intermittently sending nail dish 9 excircle vertical tangent lines direction) in the station groove of nail dish 9, wherein, motor 12 passes through chain-wheel mechanism 11 by power transmission to precision cam dispenser 9, precision cam dispenser 9 completes the output of intermittent moment of torsion, precision cam dispenser 9 output shaft drives interval to send nail dish 9 to complete intermittent feed by gear mechanism 10 again, namely the angle that interval send nail dish 9 often to rotate a station groove has an intermittent time, have a rest here in the time, toward renaturation wax core feeding device 17, wax core is penetrated in wax nail central hollow pipe, then cylinder 2 drives the heat seal impact head 4 through thermopair heating to impact wax nail and forms punching press, due to wax nail for PET material and then heat seal impact head 4 form the thermal distortion of wax nail hollow circular-tube instantaneously in impact, leave instantaneously again, wax nail central hollow pipe temperature reduces sizing and then is clamped by the wax core of open circles inside, last wax core cutting knife cylinder 1 drives wax core cutting knife 7 to be cut off by wax core, complete the processing of a high temperature wax core holder finished product (namely, at this station, wax core penetrates wax nail, the wax core cutting knife cylinder controlled by PLC and heat seal impact head cylinder are in step with action, complete clamping, cut off wax core simultaneously, be processed into the holder of wax core.), whole mechanism can automatic operation continuously, only needs to set intermittent time, wax core cutting knife cylinder 1 working hour of precision cam dispenser 9, penetrates wax core time and heat seal impact head cylinder 2 working hour toward renaturation wax core feeding device 17.
In sum, advantage of the present utility model is apparent, is mainly manifested in:
1, adopt the wax nail of plastic material, for the manufacture of new high temperature wax core holder, substitute the holder of irony wax core, thus prevent the reincarnation of wax core from becoming rusty, improve candle aesthetics and quality product.
2, high temperature wax core holder tooling cost is lower than irony wax core holder tooling cost 15%.
3, the color of high temperature wax core holder can be selected and candle solid colour, makes product more attractive in appearance.
4, after the hollow circular-tube hot melt adhesive in the holder of high temperature wax core, wax liquid rising passway can be completely closed, when candle flame is burned to this position, can automatic distinguishing, and improve candle safety in utilization.
5, substitute traditional batch feeding style with precision cam dispenser, Stepping positioning precision is high, smooth running, can improve processing wax core holder yield rate, even if original scrap rate reduces to zero.
6, wax core, wax nail, wax core holder material loading, processing realize integration, namely can process the holder of irony wax core, also can the holder of processing plastic wax core, and not only efficiency is high, and can a tractor serves several purposes.
7, this device can mate to be connected with container candle production line and realizes automatic production.
The above, it is only preferred embodiment of the present utility model, not any pro forma restriction is done to the utility model, although the utility model discloses as above with preferred embodiment, but and be not used to limit the utility model, any those skilled in the art are not departing within the scope of technical solutions of the utility model, when the technology contents that appeal can be utilized to disclose is made a little change or is modified to the Equivalent embodiments of equivalent variations, in every case be the content not departing from technical solutions of the utility model, according to technical spirit of the present utility model to any simple modification made for any of the above embodiments, equivalent variations and modification, all still belong in the scope of technical solutions of the utility model.
Claims (2)
1. a high temperature wax core holder processing unit (plant), is characterized in that: comprise, wax nail pay-off, wax nail index(ing) feed device, wax core feed mechanism, wax nail punch structure and the electrical control cubicles (20) for controlling each mechanism above-mentioned and device action;
Described wax nail index(ing) feed device comprises: bracing frame (13), be fixed on the motor (12) on bracing frame (13), be fixed on the precision cam dispenser (19) on bracing frame (13) and intermittently send nail dish (9);
Transmit power by chain-wheel mechanism (11) between described precision cam dispenser (19) input shaft and motor (12), precision cam dispenser (19) output shaft send nail dish (9) to transmit power by gear mechanism (10) with interval;
Described interval send nail dish (9) circumferential outer to be evenly equipped with for there being wax to follow closely the station groove embedding location, and station number of recesses and precision cam dispenser (19) to split station number identical;
Described wax nail feeding device comprises: wax nail automatic feeder (18) send the wax of nail dish (9) to follow closely guide channel (5) with for being connected wax nail automatic feeder (18) with interval;
Described wax core feed mechanism comprises: wax core material dish (14), send past renaturation wax core feeding driling unit (17) and the wax core shut off mechanism of hollow circular-tube in nail dish (9) station groove for wax core being penetrated interval;
Described wax nail punch structure comprises: cylinder (2), the heat seal impact head (4) being fixed on cylinder (2) telescopic end and the thermopair (3) be arranged in heat seal impact head (4);
Described heat seal impact head (4) stamping position is positioned at the station groove that interval send nail dish (9).
2. a kind of high temperature wax core holder processing unit (plant) according to claim 1, is characterized in that: described wax core shut off mechanism comprises: wax core cutting knife cylinder (1) and be fixed on the wax core cutting knife (7) of wax core cutting knife cylinder (1) telescopic end; Described wax core cutting knife (7) cutting position is positioned at interval and send the end face wax core of nail dish (9) to stretch into position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420668221.1U CN204224569U (en) | 2014-11-10 | 2014-11-10 | A kind of high temperature wax core holder processing unit (plant) |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420668221.1U CN204224569U (en) | 2014-11-10 | 2014-11-10 | A kind of high temperature wax core holder processing unit (plant) |
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| CN204224569U true CN204224569U (en) | 2015-03-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420668221.1U Withdrawn - After Issue CN204224569U (en) | 2014-11-10 | 2014-11-10 | A kind of high temperature wax core holder processing unit (plant) |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104403808A (en) * | 2014-11-10 | 2015-03-11 | 大连达伦特工艺品有限公司 | Processing device of plastic wax-core holder |
| CN110699188A (en) * | 2019-11-21 | 2020-01-17 | 青岛欧亚自动化设备有限公司 | Wax block core penetrating equipment |
-
2014
- 2014-11-10 CN CN201420668221.1U patent/CN204224569U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104403808A (en) * | 2014-11-10 | 2015-03-11 | 大连达伦特工艺品有限公司 | Processing device of plastic wax-core holder |
| CN110699188A (en) * | 2019-11-21 | 2020-01-17 | 青岛欧亚自动化设备有限公司 | Wax block core penetrating equipment |
| CN110699188B (en) * | 2019-11-21 | 2023-04-28 | 青岛欧亚自动化设备有限公司 | Wax block core penetrating equipment |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150325 Effective date of abandoning: 20170412 |
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| AV01 | Patent right actively abandoned |