CN204221876U - Heat energy hole-cutting device - Google Patents
Heat energy hole-cutting device Download PDFInfo
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- CN204221876U CN204221876U CN201420599238.6U CN201420599238U CN204221876U CN 204221876 U CN204221876 U CN 204221876U CN 201420599238 U CN201420599238 U CN 201420599238U CN 204221876 U CN204221876 U CN 204221876U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 46
- 238000010438 heat treatment Methods 0.000 claims abstract description 14
- 239000002184 metal Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 7
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 3
- 238000005485 electric heating Methods 0.000 abstract description 2
- 238000009776 industrial production Methods 0.000 abstract 1
- 230000008901 benefit Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
本实用新型公开了一种热能切孔装置,其包括电动设备机架(1)、设备发热部件(2)、切型模具(3)和固定产品的底模具(5)。专用切型模具(3)固定在设备发热部件(2)上,发热部件(2)上装有独立的控制电源开关,以保证生产时的安全。切型模具和发热部件安装在电动机架的连接轴上,该轴可带动切型模具上下移动。发热部件(2)通过电发热加热切型模具(3),使切型模具温度升高,切孔时,人工控制切型模具往下移动,利用模具的刃具冲切产品,然后模具向上移动,完成一次工序动作。本热能切孔装置,降低了能耗和保养费用,提高了生产率,保证了产品切孔一次合格率,适合工业化大规模生产。
The utility model discloses a heat energy hole cutting device, which comprises an electric equipment frame (1), equipment heating components (2), a cutting mold (3) and a bottom mold (5) for fixing products. The special cutting mold (3) is fixed on the heating part (2) of the equipment, and the heating part (2) is equipped with an independent control power switch to ensure the safety during production. The cutting die and the heating parts are installed on the connecting shaft of the motor frame, and the shaft can drive the cutting die to move up and down. The heating part (2) heats the cutting mold (3) through electric heating to increase the temperature of the cutting mold. When cutting holes, the cutting mold is manually controlled to move downward, and the product is punched with the cutting tool of the mold, and then the mold moves upward. Complete a process action. The thermal energy hole cutting device reduces energy consumption and maintenance costs, improves productivity, and ensures a first pass rate of product hole cutting, and is suitable for large-scale industrial production.
Description
技术领域 technical field
本实用新型涉及一种切孔装置,尤其是热能切孔装置。 The utility model relates to a hole cutting device, in particular to a heat energy hole cutting device.
背景技术 Background technique
目前制作肩章类产品时,开孔工序一般使用激光设备开孔,但是在使用激光设备过程中,激光设备表现出很多不尽如人意的地方:设备能耗高、效率低,无法大规模生产、设备保养费用高、要求工人素质高、容易产生废品等多方面不利因素,制约了此类产品的发展。 At present, when making epaulet products, the hole opening process generally uses laser equipment to open holes, but in the process of using laser equipment, the laser equipment shows many unsatisfactory places: high energy consumption, low efficiency, and cannot be mass-produced. The high cost of equipment maintenance, the high quality of workers required, and the easy production of waste products have restricted the development of this type of product.
发明内容 Contents of the invention
本实用新型的目的在于克服现有激光切孔装置能耗高,对工人操作技能要求高的缺陷,提供了一种设计科学合理、操作简单、切孔效率高、能批量生产的切孔装置。 The purpose of the utility model is to overcome the defects of high energy consumption and high requirement for workers' operation skills of the existing laser hole cutting device, and provide a hole cutting device with scientific and reasonable design, simple operation, high cutting efficiency and mass production.
本实用新型解决其技术问题是通过以下技术方案实现的: The utility model solves its technical problem and realizes through the following technical solutions:
用能耗低的发热设备代替传统的激光设备。 Replace traditional laser equipment with heating equipment with low energy consumption.
根据产品要求制作专用切型模具。 Make special cutting molds according to product requirements.
把切型模具固定在机架的发热部件上,并与发热部件紧密结合,保证热传导效率,使设备在运行过程中,模具处在高温状态。 Fix the cutting mold on the heat-generating parts of the frame, and combine it closely with the heat-generating parts to ensure the heat conduction efficiency, so that the mold is in a high-temperature state during the operation of the equipment.
切型模具根据产品开孔要求制作成导热金属模具。 The cutting mold is made into a heat-conducting metal mold according to the product opening requirements.
切型模具和设备发热部件安装在电动机架的连接轴上,该轴可带动切型模具上下移动。 The cutting mold and the heating parts of the equipment are installed on the connecting shaft of the motor frame, which can drive the cutting mold to move up and down.
电动机架底部安装有固定产品的底模具,底模具与切型模具对正吻合,保证在设备运行时,底模与切模位置准确、重合,使切出来的每个产品都有同样的尺寸和质量效果。 The bottom mold of the fixed product is installed at the bottom of the motor frame, and the bottom mold is aligned with the cutting mold to ensure that the position of the bottom mold and the cutting mold are accurate and coincident when the equipment is running, so that each product cut out has the same size and mass effect.
本实用新型的优点和有益效果为: Advantage and beneficial effect of the present utility model are:
本实用新型在肩章类产品的生产过程中,降低了能耗和保养费用,在确保工艺要求的同时大大提高了劳动生产率,降低了对工人操作技能的要求,提高了工人劳动积极性,保证了产品切孔一次合格率,通过实践,经济效益相当可观,适合工业化大规模生产。 The utility model reduces energy consumption and maintenance costs in the production process of epaulet products, greatly improves labor productivity while ensuring process requirements, reduces the requirements for workers' operating skills, improves workers' enthusiasm for work, and ensures the quality of products. The pass rate of one-time hole cutting, through practice, has considerable economic benefits and is suitable for industrialized large-scale production.
附图说明 Description of drawings
图1是本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
具体实施方式 Detailed ways
下面通过具体实施例对本实用新型作进一步详述,以下实施例只是描述性的,不是限定性的,不能以此限定本实用新型的保护范围。 The utility model is described in further detail below through specific examples, the following examples are only descriptive, not limiting, and cannot limit the protection scope of the utility model with this.
图1所示的热能切孔装置包括电动设备机架1、设备发热部件2、切型模具3和放置产品的底模具5。专用切型模具3固定在设备发热部件2上,发热部件2上装有独立的控制电源开关,以保证生产时的安全。切型模具和发热部件安装在电动机架1的连接轴上,该轴可带动切型模具上下移动。电动设备机架1底部安装有固定产品4的底模具5。发热部件2通过电发热加热切型模具3,使切型模具温度升高,切孔时,人工控制切型模具3往下移动,利用模具的刃具冲切产品,然后模具向上移动,完成一次工序动作。在每次工序动作完成后,更换产品4,保证连续生产,提高效率。 The thermal hole cutting device shown in Fig. 1 comprises an electric equipment frame 1, equipment heating components 2, a cutting mold 3 and a bottom mold 5 for placing products. The special cutting mold 3 is fixed on the heating part 2 of the equipment, and the heating part 2 is equipped with an independent control power switch to ensure the safety during production. Cutting mold and heating element are installed on the connecting shaft of motor frame 1, and this shaft can drive cutting mold and move up and down. A bottom mold 5 for fixing the product 4 is installed at the bottom of the electric equipment frame 1 . The heating part 2 heats the cutting mold 3 through electric heating to increase the temperature of the cutting mold. When cutting holes, the cutting mold 3 is manually controlled to move downward, and the product is punched with the cutting tool of the mold, and then the mold moves upward to complete a process action. After each process action is completed, the product 4 is replaced to ensure continuous production and improve efficiency.
Claims (4)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420599238.6U CN204221876U (en) | 2014-10-17 | 2014-10-17 | Heat energy hole-cutting device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420599238.6U CN204221876U (en) | 2014-10-17 | 2014-10-17 | Heat energy hole-cutting device |
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CN204221876U true CN204221876U (en) | 2015-03-25 |
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CN201420599238.6U Expired - Lifetime CN204221876U (en) | 2014-10-17 | 2014-10-17 | Heat energy hole-cutting device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107962195A (en) * | 2017-11-15 | 2018-04-27 | 惠州市世育五金制品有限责任公司 | A kind of sheet metal processing drilling equipment |
-
2014
- 2014-10-17 CN CN201420599238.6U patent/CN204221876U/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107962195A (en) * | 2017-11-15 | 2018-04-27 | 惠州市世育五金制品有限责任公司 | A kind of sheet metal processing drilling equipment |
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Granted publication date: 20150325 |
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CX01 | Expiry of patent term |