CN204196389U - A kind of ceiling sheet material semi-finished product with skylight - Google Patents
A kind of ceiling sheet material semi-finished product with skylight Download PDFInfo
- Publication number
- CN204196389U CN204196389U CN201420599230.XU CN201420599230U CN204196389U CN 204196389 U CN204196389 U CN 204196389U CN 201420599230 U CN201420599230 U CN 201420599230U CN 204196389 U CN204196389 U CN 204196389U
- Authority
- CN
- China
- Prior art keywords
- sheet material
- skylight
- woven fabrics
- finished product
- ceiling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
Abstract
The utility model discloses a kind of ceiling sheet material semi-finished product with skylight, comprise non-woven fabrics, sheet material and fabric, wherein non-woven fabrics is pasted completely and is compounded on the surface of sheet material, non-woven fabrics is provided with at least one and has the hollow bulb identical with sky window shape to be installed, non-woven fabrics and sheet material form substrate jointly, fabric to be arranged on substrate and to conflict with hollow bulb, bonds with other positions being positioned at upper surface of base plate of removing hollow bulb.Non-woven fabrics after compound is pasted onto on sheet material completely, and peeling force reaches more than 25N, can effectively prevent corner from throwing off.Practicality is very high, and particularly for two skylight and panoramic roofs ceiling sheet material, accurate positioning, bound edge is simple.The each layer cohesive force of product is good, and particularly the cohesive force of skylight non-woven fabrics and plate surface is high.Carrying out bound edge without the need to manually tearing, saving human cost to a certain extent, and production efficiency and product percent of pass are all very high, good economic benefit can be brought for enterprise.
Description
Technical field
The utility model relates to technical field of automotive upholstery, relates to a kind of ceiling sheet material semi-finished product with skylight specifically.
Background technology
Traditional sheet material combination process, surface is all adhesive film, and in ceiling is compressing, surface coverage non-woven fabric, after the mould compacting of band skylight is formed, sky window position is manually torn or scratched with cutter, rear glue coated, then bound edge.Because the cohesive force of plate surface glued membrane and fabric is up to 30N, if adopt the glued membrane that cohesive force is low, ceiling is in thermocycling, and fabric easily and sheet material delamination.And the cohesive force standard of the composite bed of foam and glass glued membrane is 5-10N, manually tearing in the process of fabric, easily causing foam and glass adhesive film to depart from or the direct loss of foam, and cause product rejection.In ceiling industry, no matter be PP glass-fiber-plate or numb fine plate, because surface is all adhesive film, all can because of running into a same difficult problem, and cause that production efficiency is low and product rejection is many.
And along with the raising day by day of people's living standard, also increasing to the demand of automobile, people have higher requirement to the comfort property of automobile and aesthetic.Car ceiling in the past adopts PP plate as base material, Surface coating epidermis, its Heavy Weight, and temperature tolerance is poor, during high temperature, easily sagging, affects serviceability and attractive in appearance.And this kind of material soundproof effect is poor, make noise in car comparatively large, the comfort level of use is poor.And the poor rigidity of traditional skylight support, production cost are high.
Utility model content
Technical problem to be solved in the utility model is: semi-finished product production efficiency in wrapping process of the ceiling sheet material in band skylight of the prior art is low, product rejection is many, production cost is high and assembling after comfort level poor.
For solving the problems of the technologies described above, the technical solution of the utility model is:
A kind of ceiling sheet material semi-finished product with skylight, comprise non-woven fabrics, sheet material and fabric, wherein said non-woven fabrics paste completely be compounded in described sheet material surface on, described non-woven fabrics is provided with at least one and has the hollow bulb identical with sky window shape to be installed, described non-woven fabrics and described sheet material form substrate jointly, described fabric arranges on the substrate and conflicts with described hollow bulb, bonds with other positions being positioned at described upper surface of base plate of the described hollow bulb of removing.
Preferably, also comprise setting skylight support on the substrate, described skylight support comprises rectangular frame, described frame forms rectangular annular recess, the limit, the left and right sides of described frame forms rectangular boss, the rear and front end of described rectangular boss forms installation projection, before and after described rectangular boss side frame on form rectangular recess, the outer side edges of described rectangular recess forms the trapezoidal installation leg of turnover, the front side edge of described frame forms waist type boss, the back side edge of described frame forms the reinforcement of strip.
Preferably, described sheet material is polyurethane plate, and it from top to bottom comprises adhesive film, the first rubber powder layer, the first glass layer, PU froth bed, the second glass layer, the second rubber powder layer, nonwoven layer successively.
Preferably, described adhesive film is PE adhesive film or EV adhesive film.
Preferably, described first rubber powder layer and/or described second rubber powder layer are PE rubber powder layer.
Preferably, described sky window shape comprises panoramic roofs shape and/or two days window shape.
Adopt technique scheme, the utility model at least comprises following beneficial effect:
1. the ceiling sheet material semi-finished product in band skylight described in the utility model, the non-woven fabrics after compound is pasted onto on sheet material completely, and peeling force reaches more than 25N, can effectively prevent corner from throwing off.Practicality is very high, and particularly for two skylight and panoramic roofs ceiling sheet material, accurate positioning, bound edge is simple.The each layer cohesive force of product is good, and particularly the cohesive force of skylight non-woven fabrics and plate surface is high.Carrying out bound edge without the need to manually tearing, saving human cost to a certain extent, and production efficiency and product percent of pass are all very high, good economic benefit can be brought for enterprise.
2. the ceiling sheet material semi-finished product in band skylight described in the utility model, the structure of its skylight support is simple, punch forming is efficient and convenient, production efficiency is higher, the rigidity of support is increased thus the material making it adopt is less by boss shaping on frame and reinforcement, simultaneously its double bracket adopted, to remain on its covering for roofs support component between double bracket, adds the rigidity of vehicle body thus save production cost.
3. the ceiling sheet material semi-finished product in band skylight described in the utility model, it adopts PU froth bed as the material of main part of sheet material, and material is light, and its attraction, good heat-insulation effect, high temperature are not easily sagging; Its upper and lower surface composite glass fiber layer, increases its intensity and very property, the setting of surperficial non-woven fabrics, elegant in appearance and economical and practical.In addition, its soundproof effect is good, and during use, in car, noise is little, improves comfort.
Accompanying drawing explanation
Fig. 1 is the half-finished exploded view of ceiling sheet material in band skylight described in the utility model;
Fig. 2 is the structural representation of skylight support described in the utility model;
Fig. 3 is the structural representation of polyurethane plate described in the utility model.
Wherein, 1. non-woven fabrics, 11. hollow bulbs, 2. sheet material, 21. adhesive films, 22. first rubber powder layers, 23. first glass layers, 24.PU froth bed, 25. second glass layers, 26. second rubber powder layers, 27. nonwoven layer, 3. fabric, 4. skylight support, 41. frames, 42. annular recess, 43. rectangular boss, 44. install leg, and 45. install projection, 46. rectangular recess, 47. waist type boss, 48. reinforcements.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is further illustrated.
As shown in Figure 1 to Figure 3, for meeting a kind of ceiling sheet material 2 semi-finished product with skylight of the present utility model, comprise non-woven fabrics 1, sheet material 2 and fabric 3, wherein said non-woven fabrics 1 paste completely be compounded in described sheet material 2 surface on, described non-woven fabrics 1 is provided with at least one and has the hollow bulb 11 identical with sky window shape to be installed, described non-woven fabrics 1 forms substrate jointly with described sheet material 2, described fabric 3 arranges on the substrate and conflicts with described hollow bulb 11, bonds with other positions being positioned at described upper surface of base plate of the described hollow bulb 11 of removing.Due to the routine techniques means selected as those skilled in the art of described fabric 3, so place repeats no more.Non-woven fabrics 1 after compound is pasted onto on sheet material 2 completely, and peeling force reaches more than 25N, can effectively prevent corner from throwing off.Practicality is very high, and particularly for two skylight and panoramic roofs ceiling sheet material 2, accurate positioning, bound edge is simple.The each layer cohesive force of product is good, and particularly skylight non-woven fabrics 1 is high with the cohesive force on sheet material 2 surface.Carrying out bound edge without the need to manually tearing, saving human cost to a certain extent, and production efficiency and product percent of pass are all very high, good economic benefit can be brought for enterprise.
Preferably, also comprise setting skylight support 4 on the substrate, described skylight support 4 comprises rectangular frame 41, described frame 41 forms rectangular annular recess 42, the limit, the left and right sides of described frame 41 forms rectangular boss 43, the rear and front end of described rectangular boss 43 forms installs projection 45, before and after described rectangular boss 43 side frame 41 on form rectangular recess 6, the outer side edges of described rectangular recess 6 forms the trapezoidal installation leg 44 of turnover, the front side edge of described frame 41 forms waist type boss 47, the back side edge of described frame 41 forms the reinforcement 48 of strip.The structure of described skylight support 4 is simple, punch forming is efficient and convenient, production efficiency is higher, the rigidity of support is increased thus the material making it adopt is less by boss shaping on frame 41 and reinforcement 48, its double bracket adopted simultaneously, to remain on its covering for roofs support component between double bracket, add the rigidity of vehicle body thus save production cost.
Preferably, described sheet material 2 is polyurethane plate 2, and it from top to bottom comprises adhesive film 21, first rubber powder layer 22, first glass layer 23, PU froth bed 24, second glass layer 25, second rubber powder layer 26, nonwoven layer 27 successively.Adopt PU froth bed as the material of main part of sheet material 2, material is light, and its attraction, good heat-insulation effect, high temperature are not easily sagging; Its upper and lower surface composite glass fiber layer, increases its intensity and very property, the setting of surperficial non-woven fabrics 1, elegant in appearance and economical and practical.In addition, its soundproof effect is good, and during use, in car, noise is little, improves comfort.
Preferably, described adhesive film 21 is PE adhesive film 21 or EV adhesive film 21.Preferably, described first rubber powder layer 22 and/or described second rubber powder layer 26 are PE rubber powder layer.Preferably, described sky window shape comprises panoramic roofs shape and/or two days window shape.Those skilled in the art should know technical scheme described above and be preferred embodiment; be intended in order to can the present embodiment be absolutely proved; not for the restriction to the present embodiment, any apparent variation and replacement are all within the protection domain of the present embodiment.
The preparation flow of the present embodiment is: the shape different for ceiling skylight and specification, prepare the non-woven fabrics 1 of skylight same shape, use the non-woven fabrics 1 of sky window shape, be positioned at sheet material 2 on the surface, the full-automatic combined-flow waterline of Germany produced by German Mayan company is again rolled, and grinding operation is realized by the heating and cooling components of system as directed of recombination line.Realize non-woven fabrics 1 being pasted onto completely sheet material 2 surface by grinding operation, cover adhesive film 21.Bear down on one in process at use fabric 3, all the other positions of sheet material 2 can effectively and fabric 3 bond, simultaneously because non-woven fabrics 1 covers on adhesive film 21, Roof shell fabric 3 and position, skylight non-woven fabrics 1 do not glue, so position, skylight can be made automatically to be separated, manually need not tear and carry out bound edge, production efficiency is high, and product percent of pass is higher.Then make skylight surrounding fabric 3 be bonded on skylight support 4 by the technique such as compressing, realize the automatic bound edge of skylight surrounding, then ceiling sheet material 2 semi-finished product in the band skylight described in the present embodiment can be made finished product.
Above an embodiment of the present utility model has been described in detail, but described content is only the preferred embodiment that the utility model is created, and can not be considered to for limiting practical range of the present utility model.All any equivalent variations done according to the utility model application range, all should still be within patent covering scope of the present utility model.
Claims (6)
1. the ceiling sheet material semi-finished product with skylight, it is characterized in that: comprise non-woven fabrics, sheet material and fabric, wherein said non-woven fabrics paste completely be compounded in described sheet material surface on, described non-woven fabrics is provided with at least one and has the hollow bulb identical with sky window shape to be installed, described non-woven fabrics and described sheet material form substrate jointly, described fabric arranges on the substrate and conflicts with described hollow bulb, bonds with other positions being positioned at described upper surface of base plate of the described hollow bulb of removing.
2. the ceiling sheet material semi-finished product in band skylight as claimed in claim 1, it is characterized in that: also comprise setting skylight support on the substrate, described skylight support comprises rectangular frame, described frame forms rectangular annular recess, the limit, the left and right sides of described frame forms rectangular boss, the rear and front end of described rectangular boss forms installation projection, before and after described rectangular boss side frame on form rectangular recess, the outer side edges of described rectangular recess forms the trapezoidal installation leg of turnover, the front side edge of described frame forms waist type boss, the back side edge of described frame forms the reinforcement of strip.
3. the ceiling sheet material semi-finished product in band skylight as claimed in claim 2, it is characterized in that: described sheet material is polyurethane plate, it from top to bottom comprises adhesive film, the first rubber powder layer, the first glass layer, PU froth bed, the second glass layer, the second rubber powder layer, nonwoven layer successively.
4. the ceiling sheet material semi-finished product in band skylight as claimed in claim 3, is characterized in that: described adhesive film is PE adhesive film or EV adhesive film.
5. the ceiling sheet material semi-finished product in band skylight as claimed in claim 3, is characterized in that: described first rubber powder layer and/or described second rubber powder layer are PE rubber powder layer.
6. the ceiling sheet material semi-finished product in the band skylight as described in as arbitrary in claim 1-5, is characterized in that: described sky window shape comprises panoramic roofs shape and/or two days window shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420599230.XU CN204196389U (en) | 2014-10-16 | 2014-10-16 | A kind of ceiling sheet material semi-finished product with skylight |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420599230.XU CN204196389U (en) | 2014-10-16 | 2014-10-16 | A kind of ceiling sheet material semi-finished product with skylight |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204196389U true CN204196389U (en) | 2015-03-11 |
Family
ID=52654385
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420599230.XU Active CN204196389U (en) | 2014-10-16 | 2014-10-16 | A kind of ceiling sheet material semi-finished product with skylight |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204196389U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106945492A (en) * | 2017-03-30 | 2017-07-14 | 合肥良骏汽车材料有限公司 | A kind of ceiling floor reinforced frame structure assembled for panoramic sunroof of automobile |
-
2014
- 2014-10-16 CN CN201420599230.XU patent/CN204196389U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106945492A (en) * | 2017-03-30 | 2017-07-14 | 合肥良骏汽车材料有限公司 | A kind of ceiling floor reinforced frame structure assembled for panoramic sunroof of automobile |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201970502U (en) | Carbon fiber polyurethane composite board structure for automobile roof | |
| CN101618698A (en) | Automotive interior roof and production method thereof | |
| CN103978739B (en) | The drawing method of fiberglass PP honeycomb composite plate | |
| CN104442608A (en) | Automotive interior plate | |
| CN106945492A (en) | A kind of ceiling floor reinforced frame structure assembled for panoramic sunroof of automobile | |
| CN204196389U (en) | A kind of ceiling sheet material semi-finished product with skylight | |
| CN204197337U (en) | A kind of coating unit of sun shield | |
| CN203844355U (en) | Automobile foamed carpet | |
| CN104275912A (en) | Plate compounding process for ceiling with skylight | |
| CN103862812A (en) | Processing method of toweling composite fabric with stereoscopic ornamental patterns | |
| CN203902236U (en) | Vehicle door outside moulding decoration strip end cover, vehicle door outside moulding decoration strip assembly and fixed structure | |
| CN208006673U (en) | Glass adhesive tape structure is fixed to car panorama | |
| CN204674341U (en) | A kind of automobile skylight sun-shield | |
| CN204687810U (en) | A kind of automobile skylight sun-shield slideway structure | |
| CN203211217U (en) | Automobile top cover inner decorative board and replacing panel thereof | |
| CN201777105U (en) | Seamless rear vehicle door trimming panel | |
| CN209718850U (en) | A kind of ceiling with wet method of the high sound absorption-type of environmental protection | |
| CN205185803U (en) | Vapour car visor | |
| CN204774842U (en) | Wooden car callus on sole | |
| CN205238673U (en) | Plaque in high strength | |
| CN208842348U (en) | The buckle structure of automobile interior, the ceiling structure of vehicle and vehicle | |
| CN205365183U (en) | Novel car sun visor board | |
| CN202624013U (en) | Car trunk carpet | |
| CN211222991U (en) | Ceiling skylight opening flanging structure | |
| CN213056981U (en) | Novel isolation plate for passenger vehicle |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 215632 No. 8-1, Changyang Road, Jingang street, Zhangjiagang City, Suzhou City, Jiangsu Province Patentee after: Jiangsu saisheng New Material Technology Co.,Ltd. Address before: 215632 No.1 Changyang Road, Nansha Industrial Park, Jingang town, Zhangjiagang City, Suzhou City, Jiangsu Province Patentee before: ZHANGJIAGANG CHANGTAI AUTOMOTIVE TRIMS MATERIAL CO.,LTD. |