CN104275912A - Plate compounding process for ceiling with skylight - Google Patents
Plate compounding process for ceiling with skylight Download PDFInfo
- Publication number
- CN104275912A CN104275912A CN201410550043.7A CN201410550043A CN104275912A CN 104275912 A CN104275912 A CN 104275912A CN 201410550043 A CN201410550043 A CN 201410550043A CN 104275912 A CN104275912 A CN 104275912A
- Authority
- CN
- China
- Prior art keywords
- sheet material
- skylight
- ceiling
- band
- woven fabrics
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/10—Removing layers, or parts of layers, mechanically or chemically
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
Abstract
The invention discloses a composite process of a plate with a skylight ceiling, which comprises the steps of firstly preparing non-woven fabric with a skylight shape, and secondly positioning the non-woven fabric on the surface of the plate to form a substrate; then completely pasting and compounding the non-woven fabric on the surface of the plate; fixing the fabric on a substrate, pressing and forming the fabric by using a mold, and taking out a mold pressing product to be a semi-finished product of the plate with the skylight ceiling; and finally, carrying out skylight punching molding, cutting and other operations on the semi-finished product with the skylight ceiling, so that the peripheral fabric of the skylight is bonded on the skylight support, and the automatic edge covering of the periphery of the skylight is realized. The invention has very high practicability, and is particularly accurate in positioning and simple in edge covering for ceiling plates of double skylights and panoramic skylights. The product has good bonding force of each layer, and particularly the bonding force between the skylight non-woven fabric and the surface of the plate is high. Need not the manual work and tear and bordure, saved the human cost to a certain extent to production efficiency and product percent of pass are all very high, can bring good economic benefits for the enterprise.
Description
Technical field
The present invention relates to the processing technique field of vehicle dormer window non-woven fabric ceiling, relate to a kind of sheet material combination process with clearstory ceiling specifically.
Background technology
Traditional sheet material combination process, surface is all adhesive film, and in ceiling is compressing, surface coverage non-woven fabric, after the mould compacting of band skylight is formed, sky window position is manually torn or scratched with cutter, rear glue coated, then bound edge.Because the cohesive force of plate surface glued membrane and fabric is up to 30N, if adopt the glued membrane that cohesive force is low, ceiling is in thermocycling, and fabric easily and sheet material delamination.And the cohesive force standard of the composite bed of foam and glass glued membrane is 5-10N, manually tearing in the process of fabric, easily causing foam and glass adhesive film to depart from or the direct loss of foam, and cause product rejection.In ceiling industry, be no matter PU glass-fiber-plate material or PP glass-fiber-plate or numb fine plate, because surface is all adhesive film, all can because of running into a same difficult problem, and cause that production efficiency is low and product rejection is many.
Summary of the invention
Technical problem to be solved by this invention is that sheet material combination process of the prior art easily causes product rejection and the low problem of production efficiency.
For solving the problems of the technologies described above, technical scheme of the present invention is:
With a sheet material combination process for clearstory ceiling, comprise the steps:
S1: preparation has the non-woven fabrics of day window shape;
S2: be positioned on the upper surface of sheet material by the non-woven fabrics with day window shape, the two forms substrate jointly, the upper surface of wherein said sheet material is provided with adhesive film;
S3: by the mode that rolls the non-woven fabrics with day window shape to be pasted completely on the surface being compounded in described sheet material and to cover the adhesive film of described sheet material;
S4: use mould that it is compressing on the substrate by fixing for fabric, the pressing of taking-up is the sheet material semi-finished product of band clearstory ceiling;
S5: the operations such as skylight punching molding, cutting are carried out to the semi-finished product of described band clearstory ceiling, makes skylight surrounding fabric be bonded on skylight support, realize the automatic bound edge of skylight surrounding.
Preferably, described step S1 specifically comprises the steps:
S101: for different sky window shape, design and produce cutting die;
S102: use the die-cut non-woven fabrics of cutting die, obtains the non-woven fabrics with day window shape.
Preferably, described step S1 specifically comprises the steps:
S111: for different sky window shape, design and produce and cut frock;
S112: cut frock described in utilization and cut non-woven fabrics, obtains the non-woven fabrics with day window shape.
Preferably, described sheet material is polyurethane plate, and it from top to bottom comprises adhesive film, the first rubber powder layer, the first glass layer, froth bed, the second glass layer, the second rubber powder layer, nonwoven layer successively.
Preferably, by preparing positioning tool, the described non-woven fabrics with day window shape is located on the surface of the substrate in described step S2.
Preferably, described step S4 employing cold forming mode completes the sheet material of band clearstory ceiling half-finished compressing.
Preferably, described step S4 employing hot moulding mode completes the sheet material of band clearstory ceiling half-finished compressing.
Adopt technique scheme, the present invention at least comprises following beneficial effect:
The sheet material combination process of band clearstory ceiling of the present invention, practicality is very high, and particularly for two skylight and panoramic roofs ceiling sheet material, accurate positioning, bound edge is simple.The each layer cohesive force of product is good, and particularly the cohesive force of skylight non-woven fabrics and plate surface is high.Carrying out bound edge without the need to manually tearing, saving human cost to a certain extent, and production efficiency and product percent of pass are all very high, good economic benefit can be brought for enterprise.
Accompanying drawing explanation
Fig. 1 is the flow chart of the sheet material combination process of band clearstory ceiling of the present invention.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further described.
As shown in Figure 1, be a kind of sheet material combination process with clearstory ceiling according to the invention, comprise the steps:
S1: preparation has the non-woven fabrics of day window shape;
S2: be positioned on the upper surface of sheet material by the non-woven fabrics with day window shape, the two forms substrate jointly, the upper surface of wherein said sheet material is provided with adhesive film;
S3: by the mode that rolls the non-woven fabrics with day window shape to be pasted completely on the surface being compounded in described sheet material and to cover the adhesive film of described sheet material;
S4: use mould that it is compressing on the substrate by fixing for fabric, the pressing of taking-up is the sheet material semi-finished product of band clearstory ceiling;
S5: the operations such as skylight punching molding, cutting are carried out to the semi-finished product of described band clearstory ceiling, makes skylight surrounding fabric be bonded on skylight support, realize the automatic bound edge of skylight surrounding.
In a preferred embodiment, described step S1 specifically comprises the steps:
S101: for different sky window shape, design and produce cutting die;
S102: use the die-cut non-woven fabrics of cutting die, obtains the non-woven fabrics with day window shape.
In another preferred embodiment, described step S1 specifically comprises the steps:
S111: for different sky window shape, design and produce and cut frock;
S112: cut frock described in utilization and cut non-woven fabrics, obtains the non-woven fabrics with day window shape.
Due to described cutting die and the described routine techniques means being designed to those skilled in the art cutting frock, so place repeats no more.
Preferably, described sheet material is polyurethane plate, it from top to bottom comprises adhesive film, the first rubber powder layer, the first glass layer, froth bed, the second glass layer, the second rubber powder layer, nonwoven layer successively, and namely the upper and lower surface of whole substrate is all by non-woven wraps.
Preferably, by preparing positioning tool, the described non-woven fabrics with day window shape is located on the surface of the substrate in described step S2.
In a preferred embodiment, described step S4 employing cold forming mode completes the sheet material of band clearstory ceiling half-finished compressing.In another preferred embodiment, described step S4 employing hot moulding mode completes the sheet material of band clearstory ceiling half-finished compressing.Those skilled in the art completely can set accordingly according to the working condition of reality and user demand and adjust, and the present embodiment is not construed as limiting this, and are the routine techniques means of those skilled in the art due to it, so place repeats no more.
The operation principle of the present embodiment is: the shape different for ceiling skylight and specification, prepare the non-woven fabrics of skylight same shape, use the non-woven fabrics of sky window shape, be positioned on plate surface, the full-automatic combined-flow waterline of Germany produced by German Mayan company is again rolled, and grinding operation is realized by the heating and cooling components of system as directed of recombination line.Realize non-woven fabrics to be pasted onto plate surface completely by grinding operation, cover adhesive film.Bear down on one in process at use fabric, all the other positions of sheet material can effectively and fabric bond, simultaneously because non-textile mulch is on adhesive film, Roof shell fabric and position, skylight non-woven fabrics do not glue, so position, skylight can be made automatically to be separated, manually need not tear and carry out bound edge, original production beat bound edge 90s/pcs, existing productive temp shortens to 45s/pcs, and production efficiency improves 50%, and product percent of pass brings up to more than 99% by 90%.
This technique needs often to walk and all controls precisely, and first sky window shape is irregular, has circular arc, chamfering even rhombus etc., and need to design and produce cutting die and carry out die-cut or design frock and cut, precision controlling is within 1mm.Secondly when sheet material is produced, the dimensional accuracy of length and width need control within 3mm, and when reusing positioning tool location, skylight non-woven fabrics positional precision need control within 1mm.Last compound tense is shifted except preventing non-woven fabrics, the prior heat-shrinkable will considering non-woven fabrics, cut or punching press time consider the surplus that skylight size is put; Longitudinal percent thermal shrinkage as hot rolling PET non-woven fabrics is less than 2.5%, and horizontal percent thermal shrinkage is less than 1.5%, and skylight is of a size of 1000*700mm, and calculate thermal contraction surplus, die-cut non-woven fabrics is of a size of 1015*717.5mm.Certain those skilled in the art can set according to the service condition of reality, and those skilled in the art should know, therefore the present embodiment repeats no more this.After setting like this makes compound, non-woven fabrics is pasted onto on sheet material completely, and peeling force reaches more than 25N, can effectively prevent corner from throwing off.
The sheet material combination process of band clearstory ceiling of the present invention, practicality is very high, and particularly for two skylight and panoramic roofs ceiling sheet material, accurate positioning, bound edge is simple.The each layer cohesive force of product is good, and particularly the cohesive force of skylight non-woven fabrics and plate surface is high.Carrying out bound edge without the need to manually tearing, saving human cost to a certain extent, and production efficiency and product percent of pass are all very high, good economic benefit can be brought for enterprise.
Above one embodiment of the present of invention have been described in detail, but described content being only the preferred embodiment of the invention, can not being considered to for limiting practical range of the present invention.All any equivalent variations done according to the present patent application scope, all should still be within patent covering scope of the present invention.
Claims (7)
1. the sheet material combination process with clearstory ceiling, is characterized in that, comprise the steps:
S1: preparation has the non-woven fabrics of day window shape;
S2: be positioned on the upper surface of sheet material by the non-woven fabrics with day window shape, the two forms substrate jointly, the upper surface of wherein said sheet material is provided with adhesive film;
S3: by the mode that rolls the non-woven fabrics with day window shape to be pasted completely on the surface being compounded in described sheet material and to cover the adhesive film of described sheet material;
S4: use mould that it is compressing on the substrate by fixing for fabric, the pressing of taking-up is the sheet material semi-finished product of band clearstory ceiling;
S5: the operations such as skylight punching molding, cutting are carried out to the semi-finished product of described band clearstory ceiling, makes skylight surrounding fabric be bonded on skylight support, realize the automatic bound edge of skylight surrounding.
2. the sheet material combination process of band clearstory ceiling as claimed in claim 1, it is characterized in that, described step S1 specifically comprises the steps:
S101: for different sky window shape, design and produce cutting die;
S102: use the die-cut non-woven fabrics of cutting die, obtains the non-woven fabrics with day window shape.
3. the sheet material combination process of band clearstory ceiling as claimed in claim 1, it is characterized in that, described step S1 specifically comprises the steps:
S111: for different sky window shape, design and produce and cut frock;
S112: cut frock described in utilization and cut non-woven fabrics, obtains the non-woven fabrics with day window shape.
4. the sheet material combination process of the band clearstory ceiling as described in as arbitrary in claim 1-3, it is characterized in that: described sheet material is polyurethane plate, it from top to bottom comprises adhesive film, the first rubber powder layer, the first glass layer, froth bed, the second glass layer, the second rubber powder layer, nonwoven layer successively.
5. the sheet material combination process of the band clearstory ceiling as described in as arbitrary in claim 1-4, is characterized in that: by preparing positioning tool by the described non-woven fabrics location with day window shape on the surface of the substrate in described step S2.
6. the sheet material combination process of the band clearstory ceiling as described in as arbitrary in claim 1-5, is characterized in that: it is half-finished compressing that described step S4 adopts cold forming mode to complete the sheet material of band clearstory ceiling.
7. the sheet material combination process of the band clearstory ceiling as described in as arbitrary in claim 1-5, is characterized in that: it is half-finished compressing that described step S4 adopts hot moulding mode to complete the sheet material of band clearstory ceiling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410550043.7A CN104275912B (en) | 2014-10-16 | 2014-10-16 | Plate compounding process for ceiling with skylight |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410550043.7A CN104275912B (en) | 2014-10-16 | 2014-10-16 | Plate compounding process for ceiling with skylight |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104275912A true CN104275912A (en) | 2015-01-14 |
| CN104275912B CN104275912B (en) | 2016-06-29 |
Family
ID=52251474
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410550043.7A Active CN104275912B (en) | 2014-10-16 | 2014-10-16 | Plate compounding process for ceiling with skylight |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104275912B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110497676A (en) * | 2019-09-24 | 2019-11-26 | 河北天翔汽车配件有限公司 | A kind of roof of the vehicle for pre-installing non-woven fabrics |
| CN113523592A (en) * | 2021-06-29 | 2021-10-22 | 无锡吉兴汽车声学部件科技有限公司 | Laser cutting process for automobile roof microphone hole |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102004006736A1 (en) * | 2004-02-11 | 2005-09-01 | Arvinmeritor Gmbh | Openable vehicle roof |
| CN102514192A (en) * | 2011-11-15 | 2012-06-27 | 烟台正海汽车内饰件有限公司 | Edge binding method for ceiling skylight opening of non-woven fabric skylight |
| CN102795087A (en) * | 2012-08-23 | 2012-11-28 | 无锡吉兴汽车部件有限公司 | Production method of automobile ceiling |
| CN102848694A (en) * | 2012-08-23 | 2013-01-02 | 无锡吉兴汽车声学部件科技有限公司 | Vehicle roof skylight edging manufacture method |
-
2014
- 2014-10-16 CN CN201410550043.7A patent/CN104275912B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102004006736A1 (en) * | 2004-02-11 | 2005-09-01 | Arvinmeritor Gmbh | Openable vehicle roof |
| CN102514192A (en) * | 2011-11-15 | 2012-06-27 | 烟台正海汽车内饰件有限公司 | Edge binding method for ceiling skylight opening of non-woven fabric skylight |
| CN102795087A (en) * | 2012-08-23 | 2012-11-28 | 无锡吉兴汽车部件有限公司 | Production method of automobile ceiling |
| CN102848694A (en) * | 2012-08-23 | 2013-01-02 | 无锡吉兴汽车声学部件科技有限公司 | Vehicle roof skylight edging manufacture method |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110497676A (en) * | 2019-09-24 | 2019-11-26 | 河北天翔汽车配件有限公司 | A kind of roof of the vehicle for pre-installing non-woven fabrics |
| CN113523592A (en) * | 2021-06-29 | 2021-10-22 | 无锡吉兴汽车声学部件科技有限公司 | Laser cutting process for automobile roof microphone hole |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104275912B (en) | 2016-06-29 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203994061U (en) | A kind of asynchronous compound dise knife cutter and die-cutting machine thereof | |
| CN103318277B (en) | The production technology of cover plate of spare tire of automobile | |
| CN102729468B (en) | Manufacturing method of IPhone case | |
| CN104275912B (en) | Plate compounding process for ceiling with skylight | |
| CN106182833A (en) | A kind of method of quick Fabrication composite laminboard | |
| CN111016385B (en) | Method for wrapping spare tire cover plate of automobile trunk | |
| CN203472158U (en) | 3D (Three-Dimensional) printing realizing device based on fused deposition modeling | |
| CN105711231B (en) | Car trunk cover plate fabric preparation method | |
| CN106820294A (en) | A kind of preparation method of Novel bra side than bit architecture and its side than position semi-finished product | |
| CN204197337U (en) | A kind of coating unit of sun shield | |
| CN102825895A (en) | Once dry-press molding manufacturing process of automatic roof | |
| JP2008142976A (en) | Sheet lapping product, method and apparatus for producing the product | |
| CN105082668A (en) | Special dry-method PU substrate used for vehicle skylight edged ceiling and production process thereof | |
| CN204322666U (en) | One covers glue steel band cover replacing device | |
| CN103395199B (en) | The Wrapping method of decorative panel epidermis and epidermal structure | |
| CN101856891B (en) | Film covered ceiling of load-carrying vehicle and ceiling film covering method | |
| CN201900759U (en) | Automobile roof liner manufactured by one-step dry forming process | |
| CN201736499U (en) | Novel non-woven composite chopped strand mat | |
| CN103660498A (en) | Production method and production dedicated tool for non-woven fabric skylight ceiling | |
| CN203611526U (en) | Special producing tooling for non-woven skylight ceiling | |
| CN211942188U (en) | Simple flexible pressure equalizing pad for hot press molding of composite material and molding device | |
| CN209718850U (en) | A kind of ceiling with wet method of the high sound absorption-type of environmental protection | |
| CN103171217B (en) | The modified node method of vapour automobile-used ceiling and processing method | |
| CN103192773A (en) | Production process of interior decorative ceiling of anatomical car | |
| CN110774606B (en) | Method for forming skylight ceiling base material by using leftover materials as fillers |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 215632 No. 8-1, Changyang Road, Jingang street, Zhangjiagang City, Suzhou City, Jiangsu Province Patentee after: Jiangsu saisheng New Material Technology Co.,Ltd. Address before: 215632 No.1 Changyang Road, Nansha Industrial Park, Jingang town, Zhangjiagang City, Suzhou City, Jiangsu Province Patentee before: ZHANGJIAGANG CHANGTAI AUTOMOTIVE TRIMS MATERIAL CO.,LTD. |
|
| CP03 | Change of name, title or address |