CN204196283U - Tyre rebuilding forming integrated machine - Google Patents
Tyre rebuilding forming integrated machine Download PDFInfo
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- CN204196283U CN204196283U CN201420561275.8U CN201420561275U CN204196283U CN 204196283 U CN204196283 U CN 204196283U CN 201420561275 U CN201420561275 U CN 201420561275U CN 204196283 U CN204196283 U CN 204196283U
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Abstract
The utility model relates to a kind of tyre rebuilding forming integrated machine, comprise tire sander structure, middle pad rubber extruding machine structure, tire surface laminating machine structure, for realize polishing and the conversion of rubberizing station main unit mechanism and be arranged on the tread mechanism of main unit mechanism upper end, described main unit mechanism comprises the rotary type column be arranged on base plate and the main shaft be arranged on rotary type column, and is driven by spindle motor and be arranged on the balloon on main shaft.The utility model is that Multifunctional height is integrated, adopts balloon as the fixed mechanism of tire, so just can easily realize measurement data and share in time, effectively, decrease floor space.And adopt full-automatic control system, once go up tire can complete carcass polishing, middle pad glue extrude with annular tire tread laminating all processes, decrease intermediate link and the artificial number of times touching carcass, quality is further ensured, also reduces the labour intensity of workman simultaneously simultaneously.
Description
Technical field
The utility model belongs to tyre retreading technique field, is specifically related to a kind ofly disposablely can to complete tyre surface polishing, middle pad glue extrudes laminating and the tyre rebuilding forming integrated machine of annular tire tread laminating work.
Background technology
In Chinese patent literature, publication number CN102896791A, title are a kind of tyre rebuilding technique and tire recapping equipment (see this application description detailed description of the invention part), disclose a kind of renovation technology, comprising: pad glue in tire initial survey, polishing cleaning, brush coating drying and processing, subsides, paste tread rubber, vulcanizing treatment, finished product; In above-mentioned each step, tire is all coordinate suspension arm transmission by vertical transmission track, its deficiency existed needs tire to be put into successively after tire completes an operation in refurbishment process on other process equipment to continue processing again, the floor space of each equipment is all very large, and data can not effectively be shared, thus greatly reducing production efficiency, the tyre rebuilding forming integrated machine therefore researching and developing a kind of Automatic Control just seems especially important.
Utility model content
For the shortcoming that in prior art, tire recapping equipment floor space is large, production efficiency is low, the utility model provides a kind of tyre rebuilding forming integrated machine of compact to design, efficient stable.
The technical solution of the utility model is:
The utility model provides one disposablely can complete tyre surface polishing, the tyre rebuilding forming integrated machine of laminating and annular tire tread laminating work extruded by middle pad glue, this tyre rebuilding forming integrated machine comprises tire sander structure, middle pad rubber extruding machine structure, tire surface laminating machine structure, for realizing the main unit mechanism of polishing and the conversion of rubberizing station and being arranged on the tread mechanism of main unit mechanism upper end, described main unit mechanism comprises the rotary type column be arranged on base plate, be arranged on the main shaft on rotary type column, and to be driven by spindle motor and to be arranged on the balloon on main shaft.
Compared to the prior art, tyre rebuilding forming integrated machine is formed primarily of main frame, tire sander structure, middle pad rubber extruding machine structure, tire surface laminating machine structure and tread mechanism five major part, cooperatively interact between various piece, the conversion of each station is realized by the rotary type column be arranged on base plate, vertical transmission track is not needed to coordinate suspension arm that tire is sent to next station, compact arrangement of equipment, thus decrease floor space, improve production efficiency;
On the other hand, tyre rebuilding forming integrated machine adopts balloon as the fixed mechanism of tire, the tire fixed form of tire sander structure and tire surface laminating machine structure is united, and facilitates the process of data and shares.
Based on such scheme, the utility model also improves as follows:
Described rotary type column is single column, and spindle motor adopts frequency converter timing.Adopt unique rotary type list column design, further reduce the floor space of equipment; Spindle motor adopts frequency converter timing, can well meet polishing, extrude, each process of pressing is to the different demands of rotating speed.
Described tire sander structure comprises the second guide rail be arranged on base plate, the sliding platform coordinated with the second guide rail, the main device for revolving and driving be arranged on sliding platform, the turntable be arranged on main device for revolving and driving, be arranged on grinding head device for revolving and driving on turntable and the grinding head be arranged on grinding head device for revolving and driving and grinding head drive unit.Second guide rails assembling on base plate, to ensure that whole device and balloon have fixing reliable relative position; The rectilinear motion of sliding platform on second guide rail in order to drive sanding apparatus to do fore-and-aft direction; Main device for revolving and driving is arranged on sliding platform, by driven by servomotor, under the control of servo controller, does accurate gyration; Turntable in order to install grinding head, and drives grinding head matching polishing curve; Grinding head device for revolving and driving is also by driven by servomotor, and the effect of grinding head device for revolving and driving is the angle adjusting grinding head in bruting process, ensures that grinding head and tyre surface circular arc remain tangency location; Grinding head does High Rotation Speed by motor through transmission device drive, polishes in high-speed rotation to tire tread.
Described main revolution driving center, grinding head revolution driving center, grinding head center and balloon center earthward be projected on same straight line, grinding head and balloon are on sustained height, so just, constitute the class polar coordinate system of a plane, the any point in grinding head arrival plane can be made in the coordinate system, by the action of programme-control three servomotors, complete the matching of polishing curve, amendment parameter wherein just can obtain the polishing curve of different size.
Described sliding platform drive unit, main device for revolving and driving and grinding head device for revolving and driving all adopt Serve Motor Control, to ensure the required precision that tire is polished.
Described middle pad rubber extruding machine structure comprises pedestal, is arranged on the 3rd guide rail on pedestal and the extruder along the 3rd slide.After program of extruding starts, cylinder pulls extruder to advance along the 3rd guide rail, and middle pad rubber extruding machine structure is surface of tyre kiss-coating automatically, and after extruding end, cylinder promotes extruder and retreats to distance column farthest.
Described extruder adopts cold feeding form.
Described tire surface laminating machine structure comprises base, be arranged on the first guide rail on base and the support ring slided along the first rail and locating ring.Tyre surface fitting part adopts the technology of upper annular tire tread, accurate directing treads, and the data such as the dynamic balancing of guarantee tire and uniformity are in high levels; Annular tire tread is preset on support ring, support ring struts afterwards, and with locating ring simultaneously to balloon one lateral movement, move after trigger sensor when moving to tyre surface center and crown central alignment and stop, support ring contraction, tyre surface is placed on carcass, cylinder pressure subsequently on locating ring, support ring starts the direction motion to deviating from balloon simultaneously, after ring to be supported exits completely, the cylinder of locating ring is regained and is reset to initial position, namely distance balloon farthest.
Described tread mechanism comprises the crane being arranged on rotary type column upper end and the main pressure roller be arranged on crane and deciliter pressure roller, and a deciliter pressure roller is arranged on main pressure roller both sides.The effect of main pressure roller and deciliter pressure roller is the air driven out of between tyre surface and carcass, and annular tire tread is attached to after on carcass, and master cylinder pulls crane to decline, main pressure roller is pressed onto on tyre surface, tire rotation is after two weeks, and deciliter pressure roller, by cylinder ejector, is pressed onto on tyre surface, then the electric motor starting of deciliter pressure roller is driven, deciliter pressure roller starts to move to both sides, until tread edge, then master cylinder ejects, deciliter pressure roller resets, whole tread release.
Technique effect of the present utility model is:
1) Multifunctional height is integrated, and adopts unique balloon as the fixed mechanism of tire, so just can easily realize measurement data and share in time, effectively.
2) equipment realizes multiple function, saves whole audience rail system, effectively decreases floor space.
3) curve controlled of polishing part adopts the polar SERVO CONTROL coordinate system of class, does not re-use the coordinate system that XY axle builds, makes equipment compacter.
4) adopt the technique of prevulcanization annular treads laminating, the new tyre produced is had more wear-resisting than the tyre surface of traditional mode of production new tyre, and the index such as dynamic balancing, uniformity also can reach the standard of new tyre.
5) full-automatic control system, once go up tire can complete carcass polishing, middle pad glue extrude with annular tire tread laminating all processes, decrease intermediate link and the artificial number of times touching carcass, quality is further ensured, also reduces the labour intensity of workman simultaneously.
6) the utility model not only can be used for tyre rebuilding field, also may be used for new tyre and manufactures field, and the utility model coordinates the conception of terminal satellite factory, can be used for tire parts construction from part and manufactures new tyre.
Accompanying drawing explanation
Fig. 1 is the utility model overall structure schematic diagram.
Fig. 2 is the utility model main unit mechanism and tread structural scheme of mechanism.
Fig. 3 is the utility model workpiece polishing mechanism schematic diagram.
Fig. 4 pads rubber extruding machine structure schematic diagram in the utility model.
Fig. 5 is the utility model upper annular tire tread structural scheme of mechanism.
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is described:
As Figure 1-5, a kind of tyre rebuilding forming integrated machine, comprise tire sander structure 1, middle pad rubber extruding machine structure 2, tire surface laminating machine structure 3, for realize polishing and the conversion of rubberizing station main unit mechanism 4 and be arranged on the tread mechanism 5 of main unit mechanism upper end, described main unit mechanism 4 comprises the rotary type column 401 be arranged on base plate 6, the main shaft 402 be arranged on rotary type column 401, and is driven by spindle motor 403 and be arranged on the balloon 404 on main shaft 402.Rotary type column 401 is single column, and spindle motor 403 adopts frequency converter timing.
Tire sander structure 1 comprises the second guide rail 101 be arranged on base plate 6, the sliding platform 102 coordinated with the second guide rail 101, the main device for revolving and driving 103 be arranged on sliding platform 102, the turntable 104 be arranged on main device for revolving and driving 103, be arranged on the grinding head device for revolving and driving 105 on turntable 104 and the grinding head 106 be arranged on grinding head device for revolving and driving 105 and grinding head drive unit 107.Described main revolution driving center, grinding head revolution driving center, grinding head center and balloon center earthward be projected on same straight line, grinding head 106 and balloon 404 are on sustained height, so just, constitute the class polar coordinate system of a plane, grinding head 106 can be made in the coordinate system to arrive any point in plane, by the action of programme-control three servomotors, complete the matching of polishing curve, amendment parameter wherein just can obtain the polishing curve of different size.Described sliding platform drive unit, main device for revolving and driving and grinding head device for revolving and driving all adopt Serve Motor Control.Grinding head 106 does High Rotation Speed by motor through transmission device 108 drive, polishes in high-speed rotation to tire tread.Be loaded on all-in-one by old tire or new tyre, start polishing program, surface of tyre is polished coarse by workpiece polishing mechanism 1 automatically, and after tire polishing, workpiece polishing mechanism 1 moves back car automatically to distance column 401 farthest.Rotary type column 401 turns clockwise 90 °, carries out subsequent action after realizing station conversion.
The extruder 203 that middle pad rubber extruding machine structure 2 comprises pedestal 201, is arranged on the 3rd guide rail 202 on pedestal 201 and slides along the 3rd guide rail 202.Extruder 203 adopts cold feeding form.Start and extrude program, cylinder 204 pulls extruder 203 to advance along the 3rd guide rail 202, and middle pad rubber extruding machine structure 2 is surface of tyre kiss-coating automatically.After extruding end, cylinder 204 promotes extruder 203 and retreats to distance column 401 farthest.
Tire surface laminating machine structure 3 comprises base 301, be arranged on the first guide rail 302 on base 301 and the support ring 303 that slides along the first guide rail 302 and locating ring 304.Tyre surface fitting part adopts the technology of upper annular tire tread, accurate directing treads, and the data such as the dynamic balancing of guarantee tire and uniformity are in high levels.The annular tire tread of presulfurization is installed on support ring 303, support ring 303 struts afterwards, and with locating ring 304 simultaneously to balloon 404 1 lateral movement, move after trigger sensor when moving to tyre surface center and crown central alignment and stop, support ring 303 shrinks, tyre surface is placed on carcass, cylinder pressure subsequently on locating ring 304, support ring 303 starts the direction motion to deviating from balloon 404 simultaneously, after ring 303 to be supported exits completely, the cylinder of locating ring 304 is regained and is reset to initial position, namely distance balloon 404 farthest.Tread mechanism 5 depresses, and tread mechanism 5 comprises the crane 501 being arranged on rotary type column 401 upper end and the main pressure roller 502 be arranged on crane 501 and deciliter pressure roller 503, and deciliter pressure roller 503 is arranged on main pressure roller 502 both sides.The effect of main pressure roller 502 and deciliter pressure roller 503 is the air driven out of between tyre surface and carcass, and annular tire tread is attached to after on carcass, and master cylinder 504 pulls crane 501 to decline, main pressure roller 502 is pressed onto on tyre surface, tire rotation is after two weeks, and deciliter pressure roller 503, by cylinder ejector, is pressed onto on tyre surface, then the electric motor starting of deciliter pressure roller 503 is driven, deciliter pressure roller 503 starts to move to both sides, until tread edge, then master cylinder 504 ejects, deciliter pressure roller 503 resets, whole tread release.Rotary type column 401 is rotated counterclockwise 90 °, and is unloaded by tire, and whole tyre rebuilding process terminates.
Claims (9)
1. a tyre rebuilding forming integrated machine, it is characterized in that: comprise tire sander structure, middle pad rubber extruding machine structure, tire surface laminating machine structure, for realize polishing and the conversion of rubberizing station main unit mechanism and be arranged on the tread mechanism of main unit mechanism upper end, described main unit mechanism comprises the rotary type column be arranged on base plate, the main shaft be arranged on rotary type column, and is driven by spindle motor and be arranged on the balloon on main shaft.
2. tyre rebuilding forming integrated machine as claimed in claim 1, is characterized in that: described rotary type column is single column, and spindle motor adopts frequency converter timing.
3. tyre rebuilding forming integrated machine as claimed in claim 1, is characterized in that: described tire sander structure comprises the second guide rail be arranged on base plate, the sliding platform coordinated with the second guide rail, the main device for revolving and driving be arranged on sliding platform, the turntable be arranged on main device for revolving and driving, be arranged on grinding head device for revolving and driving on turntable and the grinding head be arranged on grinding head device for revolving and driving and grinding head drive unit.
4. tyre rebuilding forming integrated machine as claimed in claim 3, it is characterized in that: described main revolution driving center, grinding head revolution driving center, grinding head center and balloon center earthward be projected on same straight line, grinding head and balloon are on sustained height.
5. tyre rebuilding forming integrated machine as claimed in claim 3, is characterized in that: described sliding platform drive unit, main device for revolving and driving and grinding head device for revolving and driving all adopt Serve Motor Control.
6. tyre rebuilding forming integrated machine as claimed in claim 1, is characterized in that: described middle pad rubber extruding machine structure comprises pedestal, is arranged on the 3rd guide rail on pedestal and the extruder along the 3rd slide.
7. tyre rebuilding forming integrated machine as claimed in claim 6, is characterized in that: described extruder adopts cold feeding form.
8. tyre rebuilding forming integrated machine as claimed in claim 1, is characterized in that: described tire surface laminating machine structure comprises base, be arranged on the first guide rail on base and the support ring slided along the first rail and locating ring.
9. tyre rebuilding forming integrated machine as claimed in claim 1, it is characterized in that: described tread mechanism comprises the crane being arranged on rotary type column upper end and the main pressure roller be arranged on crane and deciliter pressure roller, and a deciliter pressure roller is arranged on main pressure roller both sides.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420561275.8U CN204196283U (en) | 2014-09-28 | 2014-09-28 | Tyre rebuilding forming integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420561275.8U CN204196283U (en) | 2014-09-28 | 2014-09-28 | Tyre rebuilding forming integrated machine |
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| Publication Number | Publication Date |
|---|---|
| CN204196283U true CN204196283U (en) | 2015-03-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420561275.8U Active CN204196283U (en) | 2014-09-28 | 2014-09-28 | Tyre rebuilding forming integrated machine |
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| CN (1) | CN204196283U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105522737A (en) * | 2014-09-28 | 2016-04-27 | 青岛软控机电工程有限公司 | Tire retreading molding integration machine and tire retreading method |
| CN106393761A (en) * | 2015-08-10 | 2017-02-15 | 青岛软控机电工程有限公司 | Intermediate cushion rubber extruder |
| CN108189442A (en) * | 2017-12-06 | 2018-06-22 | 常州市丰瑞电子有限公司 | A kind of glued all-in-one machine of tyre rebuilding polishing |
-
2014
- 2014-09-28 CN CN201420561275.8U patent/CN204196283U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105522737A (en) * | 2014-09-28 | 2016-04-27 | 青岛软控机电工程有限公司 | Tire retreading molding integration machine and tire retreading method |
| CN106393761A (en) * | 2015-08-10 | 2017-02-15 | 青岛软控机电工程有限公司 | Intermediate cushion rubber extruder |
| CN108189442A (en) * | 2017-12-06 | 2018-06-22 | 常州市丰瑞电子有限公司 | A kind of glued all-in-one machine of tyre rebuilding polishing |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200707 Address after: 25th floor, No.9 courtyard, wukuangshan, xibutou village, Sujiatuo Town, Haidian District, Beijing 100194 Patentee after: BEIJING JINGYIE MECHANICAL EQUIPMENT Co.,Ltd. Address before: 266000, Qingdao, Shandong, Jiaozhou Jiaodong Street offices on both sides of the old road, Industrial Road South Patentee before: QINGDAO MESNAC ELECTROMECHANICAL ENGINEERING Co.,Ltd. |