CN204185386U - A kind of four roller whizzers manufactured for mineral wool - Google Patents
A kind of four roller whizzers manufactured for mineral wool Download PDFInfo
- Publication number
- CN204185386U CN204185386U CN201420534034.4U CN201420534034U CN204185386U CN 204185386 U CN204185386 U CN 204185386U CN 201420534034 U CN201420534034 U CN 201420534034U CN 204185386 U CN204185386 U CN 204185386U
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- China
- Prior art keywords
- centrifugal rolling
- centrifugal
- rolling
- axle center
- mineral wool
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- 239000011490 mineral wool Substances 0.000 title claims abstract description 35
- 238000005096 rolling process Methods 0.000 claims abstract description 102
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 210000002950 fibroblast Anatomy 0.000 abstract description 20
- 238000005034 decoration Methods 0.000 abstract description 4
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 9
- 229920000742 Cotton Polymers 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 239000011358 absorbing material Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- 239000002241 glass-ceramic Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000003238 silicate melt Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
Landscapes
- Nonwoven Fabrics (AREA)
Abstract
The utility model belongs to mineral wool fiberising apparatus field, particularly discloses a kind of four roller whizzers manufactured for mineral wool, technical problem to be solved is for providing a kind of Centrifugal rolling decoration form reasonable, and Centrifugal rolling diameter is suitable, and fibroblast rate is high, and fibroblast quality is high, stable transmission, and roll vibration is little, a kind of four roller whizzers manufactured for mineral wool of long service life, comprise support, described support is provided with the first Centrifugal rolling, second Centrifugal rolling, 3rd Centrifugal rolling and the 4th Centrifugal rolling, the centerline parallel of described four Centrifugal rollings, the diameter of described first Centrifugal rolling is 180mm, with the axle center of the first Centrifugal rolling for initial point sets up system of coordinates, the axle center of the second Centrifugal rolling is positioned at coordinate point (-230 ± 2mm,-113 ± 2mm), the diameter of the second Centrifugal rolling is 250mm, the axle center of the 3rd Centrifugal rolling is positioned at coordinate point (86 ± 2mm,-296 ± 2mm), the diameter of the 3rd Centrifugal rolling is 370mm, the axle center of the 4th Centrifugal rolling is positioned at coordinate point (-300 ± 2mm,-463 ± 2mm), the diameter of the 4th Centrifugal rolling is 370mm.
Description
Technical field
The utility model belongs to mineral wool fiberising apparatus field, particularly relates to a kind of four roller whizzers manufactured for mineral wool.
Background technology
Mineral wool is the cotton shape staple fibre obtained by silicate melts, comprises slag wool, rock wool, glass wool and ceramic fiber etc., mineral wool and product property light, durable, do not fire, be stale-proof and do not damaged by worms, be excellent heat-insulation and heat-preservation, sound-absorbing material.The cotton technique of the one-tenth of usual employing mainly contains three kinds of blowing processes, centrifuging and centrifugal injection methods, and multiple roll whizzer to be latter two become requisite mechanical means in cotton technique.
The main multiple roll whizzer used is four roller whizzers at present, mainly comprise the first Centrifugal rolling, the second Centrifugal rolling, the 3rd Centrifugal rolling and the 4th Centrifugal rolling, determine a lot of because have of Centrifugal rolling fibroblast rate, wherein topmost one is decoration form and the size of four Centrifugal rollings, the incorrect quality that the centrifugal force of Centrifugal rolling will be caused can not to ensure fibroblast of the decoration form of existing Centrifugal rolling, the slag ball formed is more, and fibroblast rate is lower, and fibroblast is second-rate.
The rotor of existing whizzer and roller are that split is arranged in addition, there will be in the process used and leak, simultaneously because rotor is in the process of high-speed rotation, vibration intensity is large, noise ratio is comparatively large, component are short for work-ing life, maintenance capacity is large, the serious quantity and quality that have impact on mineral wool product.
Utility model content
The utility model overcomes the deficiency that prior art exists, and technical problem to be solved is for providing a kind of Centrifugal rolling decoration form reasonable, and Centrifugal rolling diameter is suitable, fibroblast rate is high, and fibroblast quality is high, stable transmission, roll vibration is little, a kind of four roller whizzers manufactured for mineral wool of long service life.
In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of four roller whizzers manufactured for mineral wool, comprise support, described support is provided with the first Centrifugal rolling, second Centrifugal rolling, 3rd Centrifugal rolling and the 4th Centrifugal rolling, the centerline parallel of described four Centrifugal rollings, the diameter of described first Centrifugal rolling is 180mm, with the axle center of the first Centrifugal rolling for initial point sets up system of coordinates, the axle center of the second Centrifugal rolling is positioned at coordinate point (-230 ± 2mm,-113 ± 2mm), the diameter of the second Centrifugal rolling is 250mm, the axle center of the 3rd Centrifugal rolling is positioned at coordinate point (86 ± 2mm,-296 ± 2mm), the diameter of the 3rd Centrifugal rolling is 370mm, the axle center of the 4th Centrifugal rolling is positioned at coordinate point (-300 ± 2mm,-463 ± 2mm), the diameter of the 4th Centrifugal rolling is 370mm,
The outside of described four Centrifugal rollings is provided with vane, and described vane is provided with countervane, and the vergence direction of described countervane is consistent with the sense of rotation of place Centrifugal rolling.
Preferably, the axle center of described second Centrifugal rolling is positioned at coordinate point (-230mm ,-113mm), and the axle center of the 3rd Centrifugal rolling is positioned at coordinate point (86mm ,-296mm), and the axle center of the 4th Centrifugal rolling is positioned at coordinate point (-300mm ,-463mm).By adjusting the coordinate position of four rollers, substantially increasing the stability of whizzer, improve the fibroblast rate of mineral wool, improve the fibroblast quality of mineral wool.
Preferably, described four Centrifugal rollings are driven by independent drive unit respectively and rotate, described drive unit comprises variable-frequency motor, belt, belt pulley, rotor and bracing or strutting arrangement, the main shaft of described variable-frequency motor to be connected with belt pulley by belt and to drive pulley rotation, the rear end that described belt pulley is connected to rotor by key drives described rotor motion, the middle part of described rotor is provided with bracing or strutting arrangement, and the front end of described rotor is connected with Centrifugal rolling.Utilize independent drive unit can promote the rotating speed of each rotor, enable each roller reach the rotating speed of fibroblast requirement.
Preferably, described rotor and the one-body molded manufacture of Centrifugal rolling.Rotor and the one-body molded manufacture of Centrifugal rolling change the mode that original rotor and Centrifugal rolling are mounted with, and can ensure that cooling system there will not be the situation of leaking in the process of cooled roller, reduce the failure rate of four roller whizzers.
Preferably, described bracing or strutting arrangement comprises front bearing, sleeve and rear bearing, and described sleeve set is on described rotor and fixed by base, and sleeve is arranged between front bearing and rear bearing.Provide support guarantee rotor stability in rotation process by forward and backward bearing to rotor, reduce vibration, promote the fibroblast rate of roller.
Preferably, described front bearing and rear bearing are provided with ring-shaped rubber block.Ring-shaped rubber block can reduce the vibration of rotor in rotation process, promotes the stability of rotor turns, from the stability improving the motion of whole whizzer, improves fibroblast rate and the fibroblast quality of mineral wool.
The utility model compared with prior art has following beneficial effect.
First, the utility model is by adjusting the diameter of four centrifugal roll and coordinate position relation, increase the spacing between four rollers, thus add the stream stock space between four rollers, be conducive to mineral wool molten mass and be uniformly distributed on four Centrifugal rollings, can fibroblast fast, add the fibroblast rate of mineral wool molten mass, avoid molten mass and pile up on Centrifugal rolling, make inside and outside side flow form velocity contrast, thus cause the temperature of outer side flow to reduce, easily form slag ball.
The second, the countervane that the arranged outside of Centrifugal rolling has vergence direction consistent with roller sense of rotation, from vane wind out after countervane, wind-force is more concentrated, effective blast is higher, so just can improve the speed of mineral wool fibroblast, promotes the quality of mineral wool fibroblast.
3rd, four roller Centrifugal rollings of the present utility model, Centrifugal rolling diameter is suitable, and the coordinate between Centrifugal rolling is reasonable, and fibroblast rate is high, and fibroblast quality is high, stable transmission, and roll vibration is little, long service life and failure rate is low.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the utility model is described in more detail.
Fig. 1 is the layout schematic diagram of four Centrifugal rollings.
Fig. 2 is the structural representation of a kind of four roller whizzers for mineral wool manufacture of the utility model.
Fig. 3 is the structural representation of drive unit.
In figure: 1 is support, 2 is the first Centrifugal rolling, and 3 is the second Centrifugal rolling, and 4 is the 3rd Centrifugal rolling, and 5 is the 4th Centrifugal rolling, 6 is vane, and 7 is drive unit, and 71 is variable-frequency motor, and 72 is belt, and 73 is belt pulley, 74 is rotor, and 76 is front bearing, and 77 is sleeve, and 78 is rear bearing, and 79 is block rubber.
Embodiment
As shown in Figure 1-Figure 3, a kind of four roller whizzers manufactured for mineral wool, comprise support 1, described support 1 is provided with the first Centrifugal rolling 2, second Centrifugal rolling 3, 3rd Centrifugal rolling 4 and the 4th Centrifugal rolling 5, the centerline parallel of described four Centrifugal rollings, the diameter of described first Centrifugal rolling 2 is 180mm, with the axle center of the first Centrifugal rolling 2 for initial point sets up system of coordinates, the axle center of the second Centrifugal rolling 3 is positioned at coordinate point (-230 ± 2mm,-113 ± 2mm), the diameter of the second Centrifugal rolling 3 is 250mm, the axle center of the 3rd Centrifugal rolling 4 is positioned at coordinate point (86 ± 2mm,-296 ± 2mm), the diameter of the 3rd Centrifugal rolling 4 is 370mm, the axle center of the 4th Centrifugal rolling 5 is positioned at coordinate point (-300 ± 2mm,-463 ± 2mm), the diameter of the 4th Centrifugal rolling 5 is 370mm,
The outside of described four Centrifugal rollings is provided with vane 6, and described vane 6 is provided with countervane, and the vergence direction of described countervane is consistent with the sense of rotation of place Centrifugal rolling.
Preferably, the axle center of described second Centrifugal rolling 3 is positioned at coordinate point (-230mm ,-113mm), and the axle center of the 3rd Centrifugal rolling 4 is positioned at coordinate point (86mm ,-296mm), and the axle center of the 4th Centrifugal rolling 5 is positioned at coordinate point (-300mm ,-463mm).
Preferably, described four Centrifugal rollings drive rotation by independent drive unit 7 respectively, described drive unit 7 comprises variable-frequency motor 71, belt 72, belt pulley 73, rotor 74 and bracing or strutting arrangement, the main shaft of described variable-frequency motor 71 to be connected with belt pulley 73 by belt 72 and to drive belt pulley 73 to rotate, the rear end that described belt pulley 73 is connected to rotor 74 by key drives described rotor 74 to move, the middle part of described rotor 74 is provided with bracing or strutting arrangement, and the front end of described rotor 74 is connected with Centrifugal rolling.
Preferably, described rotor 74 and the one-body molded manufacture of Centrifugal rolling.
Preferably, described bracing or strutting arrangement comprises front bearing 76, sleeve 77 and rear bearing 78, and described sleeve 77 to be sleeved on described rotor 74 and to be fixed by base, and sleeve 77 is arranged between front bearing 76 and rear bearing 78.
Preferably, described front bearing 76 and rear bearing 78 are provided with ring-shaped rubber block 79.
The utility model is by the coordinate position of change 4 rollers, also improve the drive unit 7 of four roller machines simultaneously, solve the factor affecting into cotton rate, by a large amount of tests, output rises to the 2113.2812t/ month from the initial 1357.1916t/ month the most at last. reach the designed capacity of production line.
At slag wool production 9500.341T altogether in first 2013 1-July of Centrifugal rolling of the present utility model on probation, on average monthly operating mine 1357.1916T, wherein February slag wool production 783.904T.8-December after four roller whizzers of the present utility model on probation is slag wool production 10566.406T altogether, on average monthly slag wool production 2113.2812T.Compare monthly voluminous mineral wool 756.0896T, 8-December than 1-7 monthly output mineral wool 1066.065T, 8-December than monthly many create beneficial results 450,000 3653 yuan in 1-July, 1 many create beneficial result of line 5,440,000 3845 yuan.
By reference to the accompanying drawings embodiment of the present utility model is explained in detail above, but the utility model is not limited to above-described embodiment, in the ken that those of ordinary skill in the art possess, various change can also be made under the prerequisite not departing from the utility model aim.
Claims (6)
1. the four roller whizzers manufactured for mineral wool, it is characterized in that: comprise support (1), described support (1) is provided with the first Centrifugal rolling (2), second Centrifugal rolling (3), 3rd Centrifugal rolling (4) and the 4th Centrifugal rolling (5), the centerline parallel of described four Centrifugal rollings, the diameter of described first Centrifugal rolling (2) is 180mm, be that initial point sets up system of coordinates with the axle center of the first Centrifugal rolling (2), the axle center of the second Centrifugal rolling (3) is positioned at coordinate point (-230 ± 2mm,-113 ± 2mm), the diameter of the second Centrifugal rolling 3 is 250mm, the axle center of the 3rd Centrifugal rolling (4) is positioned at coordinate point (86 ± 2mm,-296 ± 2mm), the diameter of the 3rd Centrifugal rolling (4) is 370mm, the axle center of the 4th Centrifugal rolling (5) is positioned at coordinate point (-300 ± 2mm,-463 ± 2mm), the diameter of the 4th Centrifugal rolling (5) is 370mm,
The outside of described four Centrifugal rollings is provided with vane (6), and (6) are provided with countervane to described vane, and the vergence direction of described countervane is consistent with the sense of rotation of place Centrifugal rolling.
2. a kind of four roller whizzers manufactured for mineral wool according to claim 1, it is characterized in that: the axle center of described second Centrifugal rolling (3) is positioned at coordinate point (-230mm,-113mm), the axle center of the 3rd Centrifugal rolling (4) is positioned at coordinate point (86mm,-296mm), the axle center of the 4th Centrifugal rolling (5) is positioned at coordinate point (-300mm ,-463mm).
3. a kind of four roller whizzers manufactured for mineral wool according to claim 1, it is characterized in that: described four Centrifugal rollings are driven by independent drive unit (7) respectively and rotate, described drive unit (7) comprises variable-frequency motor (71), belt (72), belt pulley (73), rotor (74) and bracing or strutting arrangement, the main shaft of described variable-frequency motor (71) is connected with belt pulley (73) by belt (72) and is driven belt pulley (73) to rotate, the rear end that described belt pulley (73) is connected to rotor (74) by key drives described rotor (74) to move, the middle part of described rotor (74) is provided with bracing or strutting arrangement, the front end of described rotor (74) is connected with Centrifugal rolling.
4. a kind of four roller whizzers manufactured for mineral wool according to claim 3, is characterized in that: described rotor (74) and the one-body molded manufacture of Centrifugal rolling.
5. a kind of four roller whizzers manufactured for mineral wool according to claim 3, it is characterized in that: described bracing or strutting arrangement comprises front bearing (76), sleeve (77) and rear bearing (78), described sleeve (77) is sleeved on described rotor (74) and goes up and fixed by base, and sleeve (77) is arranged between front bearing (76) and rear bearing (78).
6. a kind of four roller whizzers manufactured for mineral wool according to claim 5, is characterized in that: described front bearing (76) and rear bearing (78) are provided with ring-shaped rubber block (79).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420534034.4U CN204185386U (en) | 2014-09-17 | 2014-09-17 | A kind of four roller whizzers manufactured for mineral wool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420534034.4U CN204185386U (en) | 2014-09-17 | 2014-09-17 | A kind of four roller whizzers manufactured for mineral wool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204185386U true CN204185386U (en) | 2015-03-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420534034.4U Expired - Fee Related CN204185386U (en) | 2014-09-17 | 2014-09-17 | A kind of four roller whizzers manufactured for mineral wool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204185386U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106116134A (en) * | 2016-06-16 | 2016-11-16 | 泰石岩棉有限公司 | A kind of double centrifuge |
| CN110698051A (en) * | 2019-10-31 | 2020-01-17 | 常州英来机械有限公司 | Rock/mineral wool centrifugal machine and rock/mineral wool production method thereof |
-
2014
- 2014-09-17 CN CN201420534034.4U patent/CN204185386U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106116134A (en) * | 2016-06-16 | 2016-11-16 | 泰石岩棉有限公司 | A kind of double centrifuge |
| CN106116134B (en) * | 2016-06-16 | 2018-06-22 | 泰石岩棉有限公司 | A kind of double-station centrifuge |
| CN110698051A (en) * | 2019-10-31 | 2020-01-17 | 常州英来机械有限公司 | Rock/mineral wool centrifugal machine and rock/mineral wool production method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150304 |